Patents Examined by Edward J. Smith
  • Patent number: 5286818
    Abstract: A polymerization catalyst system is formed by producing a solution of a halide of scandium, yttrium, or a rare earth metal and an alcohol; contacting the solution with a halide ion exchanging source to form a solid. The catalyst thus produced can be combined with an organometallic cocatalyst. Polymers with multimodal molecular weight distribution are produced when a diol is used to prepare the catalyst and an organoaluminum halide is used as cocatalyst. Polymers with broad molecular weight distribution of the unimodal type are produced when using a trialkylaluminum compound or an alkyl aluminum hydride.
    Type: Grant
    Filed: May 6, 1993
    Date of Patent: February 15, 1994
    Assignee: Phillips Petroleum Company
    Inventor: Ted M. Pettijohn
  • Patent number: 5286694
    Abstract: A polymerization catalyst is formed by producing a solution of a halide of scandium, yttrium, or a rare earth metal and an alcohol; contacting the solution with an organometallic compound to form a soluble complex; and contacting the soluble complex with a halide ion exchanging source. Optionally an ester or an anhydride can also be combined with the halide solution or the soluble complex. The catalyst thus produced can be combined with an organometallic cocatalyst.
    Type: Grant
    Filed: December 11, 1991
    Date of Patent: February 15, 1994
    Assignee: Phillips Petroleum Company
    Inventors: Ted M. Pettijohn, Henry L. Hsieh
  • Patent number: 5280000
    Abstract: The present invention relates to a novel catalyst used for homopolymerization of an olefin of 2 or more carbon atoms or for copolymerization of two or more olefins of 2 or more carbon atoms, as well as to a process for producing an olefin polymer using said catalyst. High molecular olefin polymers can be produced at a high yield, by homopolymerizing an olefin or copolymerizing olefins using a catalyst system consisting of a transition metal compound of the general formula M(R).sub.l (OR').sub.m X.sub.n-(l+m) and an aluminoxane or a catalyst system comprising a transition metal compound of the general formula M(R).sub.l (OR').sub.m X.sub.n-(l+m), an aluminoxane and an organic compound having at least 2 hydroxyl groups.
    Type: Grant
    Filed: August 14, 1991
    Date of Patent: January 18, 1994
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Masahiro Kakugo, Tatsuya Miyatake, Yoshio Kawai, Akinobu Shiga, Kooji Mizunuma
  • Patent number: 5278119
    Abstract: The present invention relates to catalysts, to a method for preparing such catalysts, to a method of using such catalysts and to polymeric products produced with such catalysts. The catalysts are particularly useful in the polymerization of - olefins, diolefins and acetylenically unsaturated monomers. The improved catalysts are prepared by combining at least one first compound which is a bis(cyclopentadienyl) derivative of a metal of Group IV-B of the Periodic Table of the Elements capable of forming a cation formally having a coordination number of 3 and a valence of +4 and at least one second compound comprising a cation capable of donating a proton and a compatible noncoordinating anion comprising a plurality of boron atoms, which anion is both bulky and labile, and capable of stabilizing the Group IV-B metal cation without interfering with said Group IV-B metal cation's or its decomposition product's ability to polymerize .alpha.-olefin, diolefins and/or acetylically unsaturated monomers.
    Type: Grant
    Filed: April 28, 1992
    Date of Patent: January 11, 1994
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Howard W. Turner, Gregory G. Hlatky
  • Patent number: 5278117
    Abstract: A supported Ziegler-Natta catalyst active in ethylene polymerization and in the copolymerization of ethylene with alpha-olefins consists of:(A) a cocatalyst in the form of an organometallic compound of aluminium, and(B) a solid catalyst component obtained by:(i) impregnating a granular solid support with a solution of a titanium alcoholate and magnesium chloride in a liquid aliphatic hydrocarbon, followed by evaporation of the hydrocarbon solvent;(ii) impregnating the support treated in (i) with a solution of magnesium chloride in a liquid aliphatic ester, followed by evaporation of the ester solvent; and(iii) activating the support treated in (ii) by contact with an alkyl aluminium halide.In a preferred embodiment, measured quantities of a silicon halide are introduced in stage (i) and/or (ii), this considerably improving catalytic activity.
    Type: Grant
    Filed: March 8, 1991
    Date of Patent: January 11, 1994
    Assignee: Montedipe S.r.l.
    Inventors: Luciano Luciani, Renzo Invernizzi, Francesco Masi, Maddalena Pondrelli, Mario Polesello, Italo Borghi
  • Patent number: 5276116
    Abstract: Fluid flow friction loss of a hydrocarbon liquid is improved by adding a small amount of a copolymer of divinylbenzene and a linear alpha-olefin or a copolymer of vinyl siloxane and a linear alpha-olefin to the liquid hydrocarbon. A preferred catalyst for producing these materials is also described.
    Type: Grant
    Filed: December 21, 1992
    Date of Patent: January 4, 1994
    Assignee: Conoco Inc.
    Inventors: Donald E. Gessell, Paul H. Washecheck
  • Patent number: 5276117
    Abstract: A catalyst for producing styrene-based polymers, containing (A) a titanium compound, (B) a contact product of an organoaluminum compound and water, and (C) an organic polyhydroxy compound, or (A) a titanium compound and (B) a contact product of an organoaluminum compound, water and a organic polyhydroxy compound, and a process for producing styrene-based polymers by the use of the above catalyst.
    Type: Grant
    Filed: September 15, 1992
    Date of Patent: January 4, 1994
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Norio Tomotsu, Hiroshi Maezawa
  • Patent number: 5270410
    Abstract: A process and a catalyst for the production of elastomeric primarily syndiotactic polypropylene characterized by short average block lengths wherein propylene is polymerized in the presence of the catalyst which comprises the reaction product of a magnesium alkoxide and a tetravalent titanium halide which takes place in the presence of an electron donor, an organoaluminum compound, and a selectivity control agent which is an effectively hindered heterocyclic aromatic nitrogen compound wherein the hindrance is not provided by a C1.sup.- or methoxy group.
    Type: Grant
    Filed: October 15, 1990
    Date of Patent: December 14, 1993
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5270276
    Abstract: A process and a catalyst for the production of elastomeric primarily syndiotactic polypropylene characterized by short average block lengths wherein propylene is polymerized in the presence of the catalyst which comprises the reaction product of a magnesium alkoxide and a tetravalent titanium halide which takes place in the presence of an electron donor, an organoaluminum compound, and a selectivity control agent which is an effectively hindered heterocyclic aromatic nitrogen compound wherein the hindrance is not provided by a Cl.sup.- or methoxy group.
    Type: Grant
    Filed: April 25, 1989
    Date of Patent: December 14, 1993
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5270409
    Abstract: A process for producing an olefin polymer which comprises polymerizing an olefin or copolymerizing olefins in the presence of a catalyst comprising a novel solid catalyst component (A), an organometallic compound (B) and an electron donating compound (C) is disclosed. According to the process of the present invention, an olefin polymer excellent in stereospecificity and particle property can be obtained. The catalyst used in the process of the present invention shows a very slight lowering in polymerization activity during a long-term polymerization, and therefore, the productivity of an olefin polymer can be improved.
    Type: Grant
    Filed: January 27, 1992
    Date of Patent: December 14, 1993
    Assignee: Mitsubishi Kasei Corporation
    Inventors: Yoshinori Suga, Yasuo Maruyama, Fumihiko Shimizu
  • Patent number: 5268440
    Abstract: For the preparation of polyethylenes using a diphenyl ethane derivative as C-C labile polymerization initiator, 1 to 40 mole 3,4-dimethyl-3,4-diphenyl hexane, based on 1 million mole ethylene used, are polymerized at 260.degree. to 400.degree. C. at a pressure of 60,000 to 350,000 kgfa.
    Type: Grant
    Filed: May 27, 1992
    Date of Patent: December 7, 1993
    Assignee: Peroxid-Chemie GmbH
    Inventors: Gerhard Luft, Maiximilian Dron, Norbert Fischer
  • Patent number: 5258343
    Abstract: A polymerization catalyst system is formed by producing a solution of a halide of scandium, yttrium, or a rare earth metal and an alcohol; contacting the solution with a halide ion exchanging source to form a solid. The catalyst thus produced can be combined with an organometallic cocatalyst. Polymers with multimodal molecular weight distribution are produced when a diol is used to prepare the catalyst and an organoaluminum halide is used as cocatalyst. Polymers with broad molecular weight distribution of the unimodal type are produced when using a trialkylaluminum compound or an alkyl aluminum hydride.
    Type: Grant
    Filed: December 18, 1991
    Date of Patent: November 2, 1993
    Assignee: Phillips Petroleum Company
    Inventor: Ted M. Pettijohn
  • Patent number: 5258475
    Abstract: The catalyst systems of this invention consist of catalyst precursors which are metallocene derivatives and cocatalysts. The cocatalysts comprise mixtures of: (i) trimethylaluminum, and (ii) at least one organotin compound selected from the group consisting of those with a general formulae:R.sub.1 R.sub.2 R.sub.3 Sn--O--SnR.sub.4 R.sub.5 R.sub.6or R.sub.1 R.sub.2 R.sub.3 Sn--OHor R.sub.1 R.sub.2 SnOor R.sub.1 Sn(O)OH;wherein R.sub.1, R.sub.2, R.sub.3, R.sub.4, R.sub.5 and R.sub.6 are C.sub.1 -C.sub.20 alkyl groups.
    Type: Grant
    Filed: July 12, 1991
    Date of Patent: November 2, 1993
    Assignee: Mobil Oil Corporation
    Inventor: Yury V. Kissin
  • Patent number: 5258474
    Abstract: A process for producing an .alpha.-olefin polymer which comprises polymerizing an .alpha.-olefin in the presence of a catalyst system comprising(A) a solid catalyst component containing at least titanium, magnesium, halogen, and electron donor and(B) a sterically hindered aluminum amide compound represented by the general formula ##STR1## wherein, R.sup.1 through R.sup.5 denote each a hydrocarbon group of 1 to 20 carbon atoms, L denotes an alkoxy group of 1 to 20 carbon atoms and/or halogen, l is 2 or 3, x is defined by 0<x<1, y is defined by 0.ltoreq.y<3, and z is defined by 0<z<3 with the proviso that x+y+z=3.
    Type: Grant
    Filed: September 17, 1992
    Date of Patent: November 2, 1993
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Toshio Sasaki, Hirofumi Jyohouji, Takeshi Ebara, Kiyoshi Kawai
  • Patent number: 5258344
    Abstract: A polymerization catalyst is formed by contacting an alcohol with a transition metal compound. In a second embodiment, a solution is formed by contacting a Group IIA or Group IIB metal halide and an alcohol, the solution is then contacted with a transition metal compound to produce a catalyst. Either catalyst can be combined with an organometallic cocatalyst. Polymers with multimodal molecular weight distribution are produced when a diol is used to prepare the catalyst and an organoaluminum halide is used as cocatalyst. Polymers with broad molecular weight distribution of the unimodal type are produced when using a trialkylaluminum cocatalyst.
    Type: Grant
    Filed: June 30, 1992
    Date of Patent: November 2, 1993
    Assignee: Phillips Petroleum Company
    Inventor: Ted M. Pettijohn
  • Patent number: 5254629
    Abstract: A catalyst and process for the polymerization of cyclic olefins, such as dicyclopentadiene, in the presence of an elastomer polymer, are disclosed. The catalyst includes a transition metal compound, a co-catalyst and a boron halide promoter. Polymerization can be carried out at fast reaction times in a reaction injection molding process to prepare a thermoset molded article having high Tg and superior toughness.
    Type: Grant
    Filed: April 29, 1992
    Date of Patent: October 19, 1993
    Assignee: Shell Oil Company
    Inventors: Donald R. Kelsey, Dale L. Handlin, Jr.
  • Patent number: 5252688
    Abstract: The present invention relates to a process for preparing a Ziegler-Natta type catalyst based on a vanadium compound. The process comprises sequentially contacting within a liquid hydrocarbon a spheroidal support comprising (i) MgCl.sub.2 free from any Mg-C bond and (ii) an electron-donor D1 free from labile hydrogen, an electron-donor D2 containing labile hydrogen and an organometallic compound capable of reducing a vanadium compound, (2) washing the solid product with a liquid hydrocarbon resulting from the contacting, and (3) contacting the washed solid product with one or more vanadium compounds soluble in the liquid hydrocarbon, comprising halogen atoms and alkoxy radical, both being bonded to the same or different vanadium atoms. The catalyst which consists of spheroidal particles without fines, is very active in olefin polymerization and is particularly suitable for producing elastomeric copolymers of propylene.
    Type: Grant
    Filed: December 23, 1991
    Date of Patent: October 12, 1993
    Assignee: BP Chemicals Limited
    Inventors: Jean-Claude A. Bailly, Patrick Behue
  • Patent number: 5247031
    Abstract: A catalyst component (X") obtained by treating an olefin polymerization catalyst (X) formed from (A) a solid titanium catalyst component comprising magnesium, titanium, halogen and an electron donor as essential ingredients, (B) an organoaluminum compound catalyst component, and as required, (C) an electron donor with an alpha-olefin by preliminarily polymerizing the alpha-olefin in an amount of 0.1 to 500 g per gram of the solid titanium catalyst component (A) in the presence of said catalyst (X), and contacting the treated catalyst (X') with at least 0.1 mole, per gram-atom of titanium in the treated catalyst (X'), of oxygen. A process for producing the olefin polymerization catalyst component. A catalyst (Y) for olefin polymerization formed from [I] the above catalyst component (X"), [II] an organoaluminum compound catalyst component and as required [III] an electron donor. Also provided is a process for polymerizing olefins in the presence of the olefin polymerization catalyst (Y).
    Type: Grant
    Filed: October 31, 1990
    Date of Patent: September 21, 1993
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Mamoru Kioka, Masao Nakano, Akinori Toyota
  • Patent number: 5241024
    Abstract: A process for producing a butene-1 polymer is disclosed which is characterized in that, in a process for producing a homopolymer of butene-1 or a copolymer of butene-1 and .alpha.-olefin other than the butene-1 in the presence a catalyst obtained from a solid catalyst component (A), an organic aluminium compound (B) and an electron donating compound (C) and under the condition of vapor phase polymerization, the solid catalyst component (A) is a non-layer solid catalyst component obtained by producing a carrier by chlorinating at least one kind of organic magnesium compounds represented by formulaMgR'R" (1)wherein R' and R", which may be the same or different, each represents an alkyl group having 1 to 20 carbon atoms, with at least one kind of chlorinating agents, the carrier produced is contacted in the presence of the electron donor with a titanic halide at a temperature of -25.degree. to +180.degree. C.
    Type: Grant
    Filed: May 9, 1991
    Date of Patent: August 31, 1993
    Inventors: Takashi Yamawaki, Hideki Imabayashi
  • Patent number: 5239030
    Abstract: Mono and diallyl amines are silylated to protect them from reacting with high activity Ziegler-Natta catalysts so they may be copolymerized with propylene; copolymers of such amines with propylene and their hydrolyzed or alcholyzed counterparts; also the amine monomers disclosed.
    Type: Grant
    Filed: October 16, 1989
    Date of Patent: August 24, 1993
    Assignee: Aristech Chemical Corporation
    Inventors: Andrew J. Sivak, Leonard A. Cullo, William L. Krayer