Patents Examined by Erin B Saad
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Patent number: 12246389Abstract: A method for manufacturing a steel joined body having a plurality of steels joined together, the method comprising: disposing a carbonaceous material on at least one joining surface of steels to be joined together; overlapping joining surfaces of the steels to be joined together having the carbonaceous material interposed between the joining surfaces; and heating the steels having the joining surfaces overlapped at a maximum temperature of 1150° C. or higher and 1500° C. or lower, the carbonaceous material being disposed to generate a liquid phase on the joining surfaces at the maximum temperature, the carbon concentration in a joint interface after high frequency induction heating was adjusted to 0.20 mass % or higher and 2.10 mass % or lower by controlling a heating and holding time at the maximum temperature.Type: GrantFiled: February 12, 2024Date of Patent: March 11, 2025Assignee: Neturen Co., Ltd.Inventors: Takuya Suzuki, Masahiro Tsukahara, Osamu Idohara, Setsuo Takaki
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Patent number: 12246376Abstract: A method of making a combined sinter-ready silver film and carrier comprises the steps of: a) creating a carrier comprising designed openings; b) casting a silver film layer into the designed openings, for example casting a silver paste; and c) drying the carrier and silver film layer to form the combined sinter-ready silver film and carrier. The carrier may comprise a plastic carrier, which may be created by permanently bonding two plastic films, using a plasma bonding process or using a temperature stable glue. The carrier may comprise a stencil layer and a backing layer. The stencil layer may define the designed openings. The backing layer may be configured for sealing a bottom of the designed openings, wherein at the start of step b), a top of the designed openings may be open for receiving the cast silver film layer.Type: GrantFiled: May 5, 2020Date of Patent: March 11, 2025Assignee: ALPHA ASSEMBLY SOLUTIONS INC.Inventors: Oscar Khaselev, Matthew James Siebenhuhner, Monnir Boureghda, Mike Marczi, Carl Bilgrien
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Patent number: 12246391Abstract: This disclosure relates to a friction stir welding tool insert comprising a polycrystalline cubic boron nitride, PCBN, composite material with a textured surface layer. The textured surface layer comprises a pre-defined repeating pattern.Type: GrantFiled: December 5, 2023Date of Patent: March 11, 2025Assignee: Element Six (UK) LimitedInventors: Teresa Rodriguez Suarez, Geoffrey Alan Scarsbrook, Maria Louise Cann, Josquin Pfaff
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Patent number: 12246390Abstract: This disclosure relates to a two-piece friction stir welding (FSW) tool insert. The tool insert has a longitudinal axis of rotation and comprises a stirring pin and an annular shoulder coaxially mounted about the stirring pin. The stirring pin and annular shoulder each comprise polycrystalline cubic boron nitride. The annular shoulder is a thin disc with a thickness of 1 to 12 mm and the shoulder comprises a tapered, central aperture, through which the stirring pin protrudes.Type: GrantFiled: September 1, 2021Date of Patent: March 11, 2025Assignee: Element Six (UK) LimitedInventors: Santonu Ghosh, Stig Åke Andersin
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Patent number: 12243802Abstract: A method of manufacturing a chip assembly comprises joining an in-process unit to a printed circuit board; reflowing a bonding material disposed between and electrically connecting the in-process unit with the printed circuit board, the bonding material having a first reflow temperature; and then joining a heat distribution device to the plurality of semiconductor chips using a thermal interface material (“TIM”) having a second reflow temperature that is lower than the first reflow temperature. The in-process unit further comprises a substrate having an active surface, a passive surface, and contacts exposed at the active surface; an interposer electrically connected to the substrate; a plurality of semiconductor chips overlying the substrate and electrically connected to the substrate through the interposer, and a stiffener overlying the substrate and having an aperture extending therethrough, the plurality of semiconductor chips being positioned within the aperture.Type: GrantFiled: April 12, 2024Date of Patent: March 4, 2025Assignee: Google LLCInventors: Madhusudan K. Iyengar, Christopher Malone, Woon-Seong Kwon, Emad Samadiani, Melanie Beauchemin, Padam Jain, Teckgyu Kang, Yuan Li, Connor Burgess, Norman Paul Jouppi, Nicholas Stevens-Yu, Yingying Wang
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Patent number: 12237202Abstract: A die bonding system comprising a heated bond head with the ability to heat up and cool down quickly, change tips to handle different sized dies, and load and unload tips automatically while maintaining the precision required to handle dies smaller than 200 um2.Type: GrantFiled: March 18, 2020Date of Patent: February 25, 2025Assignee: MRSI Systems, LLCInventors: Nicholas Samuel Celia, Jr., Cyriac Devasia
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Patent number: 12233470Abstract: Device for thermal joining of a heat exchanger for a motor vehicle. The device has a first and a second locating elements and at least one heat source. The locating elements are designed with at least one thermal insulation and with mutually aligned contact surfaces for joining an object between them. At least one locating element is designed movably in relation to the other locating element. At least the first locating element has at least one thermal mass, which is heatable by means of the heat source. The second locating element has a support element with a contact surface for the object, while at least a first thermal mass of the first locating element has a contact surface for heating the object via heat conduction. Method for thermal joining with the device. The use of the method for manufacturing a heat exchanger of plate elements for a motor vehicle.Type: GrantFiled: April 26, 2019Date of Patent: February 25, 2025Assignee: HANON SYSTEMSInventors: David Bowring, Peter Friesen, Felix Girmscheid, Robin Sluzalek, Andreas Britner
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Patent number: 12234535Abstract: The present invention provides a weathering steel for solid-state welding that forms an excellent weld when subjected to solid-state welding and has tensile properties equivalent or superior to those of high tensile strength steel, said steel having weathering properties superior to those of conventional weathering steel for welding, wherein the reliability of the weld is equivalent or superior to that of the parent material; and a weathering steel material for solid-state welding. Further, there is provided a solid-state welded structure that includes the weathering steel for solid-state welding according to the present invention, and a solid-state welding method for said weathering steel for solid-state welding. The weathering steel for solid-state welding having a steel composition comprises, in % by mass, C: 0.10 to 0.60% and P: more than 0.035 to 1.000%, with the remainder consisting of Fe and unavoidable impurities.Type: GrantFiled: February 20, 2020Date of Patent: February 25, 2025Assignee: OSAKA UNIVERSITYInventors: Hidetoshi Fujii, Kohsaku Ushioda, Tomoya Nagira, Yoshiaki Morisada
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Patent number: 12233473Abstract: A liner sleeve is secured within a host pipe of a bimetallic lined pipe by driving a spinning friction stir welding tool through the liner sleeve but not through the full wall thickness of the host pipe. This forms a thermo-mechanically affected welded zone in which metal of the liner sleeve is bonded with some metal of the host pipe. Relative movement between the spinning tool and the lined pipe extends the welded zone along a weld path. Where the pipe is mechanically lined, the welded zone extends along a previously unbonded outboard region that extends longitudinally from an inboard region at which the liner sleeve is bonded mechanically to the host pipe.Type: GrantFiled: August 10, 2020Date of Patent: February 25, 2025Assignee: ACERGY FRANCE SASInventor: Gregory Alexandre Toguyeni
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Patent number: 12226849Abstract: An ultrasonic tool including a first end face and a second end face opposite the first end face. A tool lateral surface connects the first and second end face. The ultrasonic tool is elongate in a longitudinal direction of the tool, wherein at least the first end face is designed as a connection contact surface that is arranged for pressing the ultrasonic tool against a connection component, wherein the ultrasonic tool has an end region having the connection contact surface, which end region extends from the connection contact surface in the longitudinal direction of the tool over 15 mm, but at most one third of a length of the ultrasonic tool, toward the opposite end face, and wherein a pocket-shaped and/or blind-hole-like recess having a recess lateral surface and having a recess floor facing the connection contact surface is formed at the tool lateral surface in the end region.Type: GrantFiled: March 10, 2022Date of Patent: February 18, 2025Assignee: Hesse GmbHInventors: Andreas Unger, Michael Broekelmann, Matthias Hunstig, Hans-Juergen Hesse
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Patent number: 12220761Abstract: A friction stir welding (FSW) tool includes a pin, a housing, and a shoulder. The pin is configured to extend through a joint line between edges of two work pieces. The pin rotates to perform a FSW process that welds the two work pieces together at the joint line. The housing is coupled to a distal end of the pin to enable rotation of the pin relative to the housing. The pin extends through a support surface of the housing. The support surface contacts respective inner surfaces of the work pieces during the FSW process. The shoulder surrounds the pin and is configured to be rotated during the FSW process. The shoulder contacts respective outer surfaces of the work pieces during the FSW process such that the work pieces are sandwiched between the shoulder and the support surface of the housing.Type: GrantFiled: December 8, 2022Date of Patent: February 11, 2025Assignee: THE BOEING COMPANYInventors: Michael Philip Shemkunas, Scott Anthony Rose, Mario A. Reyes, Sean Michael Thuston
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Patent number: 12214440Abstract: A magnesium/titanium composite plate with large thickness ratios and a gradient heterothermal rolling bonding method are provided by the present disclosure, relating to the technical field of rolling bonding plates. The method includes following steps: assembling blanks according to a sequence of titanium strip, transition layer foil and magnesium alloy plate to obtain a composite blank; carrying out induction heating treatment on one side of the titanium strip of the composite blank, then rolling, and carrying out heat treatment on a composite plate blank after rolling to obtain the magnesium/titanium composite plate with large thickness ratios; and a thickness ratio of the magnesium alloy plate to the titanium strip is greater than or equal to 20:1.Type: GrantFiled: March 21, 2024Date of Patent: February 4, 2025Assignee: TAIYUAN UNIVERSITY OF TECHNOLOGYInventors: Jianchao Han, Junxin Wei, Shuaishuai Zhang, Zhenhao Yuan, Yizhi Zhang, Ran Li, Xinxin Liu, Yi Jia, Tao Wang
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Patent number: 12208463Abstract: The present invention provides a sealing process for a secondary battery of the present invention, which thermally fuses and seals a sealing portion that extends along an edge surface of a battery case, the sealing process comprising: an arrangement operation of disposing the sealing portion of the battery case between an anvil and a horn; a first region-fixing operation of pressing and fixing a first region of the sealing portion through the anvil and the horn; and a first region-primary sealing operation of applying an ultrasonic wave to the first region of the sealing portion through the horn at a set frequency and a set amplitude for a set time, thereby thermally fusing the first region of the sealing portion.Type: GrantFiled: August 11, 2021Date of Patent: January 28, 2025Assignee: LG Energy Solution, Ltd.Inventors: Joo Young Chung, Won Pill Hwang, Sang Ho Bae, Su Taek Jung
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Patent number: 12202066Abstract: A friction stir spot welding apparatus includes a pin member formed in a solid cylindrical shape, a shoulder member formed in a hollow cylindrical shape, the pin member being inserted in the shoulder member, a rotary actuator that rotates the pin member and the shoulder member on an axis that is in agreement with an axial center of the pin member, and a linear actuator that linearly moves each of the pin member and the shoulder member along the axis. A tip-end part of the shoulder member is formed in a tapered shape.Type: GrantFiled: May 27, 2021Date of Patent: January 21, 2025Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Yoshitaka Muramatsu, Masahiro Miyake, Ryoji Ohashi, Naoki Takeoka
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Patent number: 12202067Abstract: The present invention includes: a primary joining process in which a coarse portion having a predetermined width is formed in the vicinity of a step side face within a plasticized region while the rotary tool is being moved one round along a first butted portion to perform friction stirring in a state that a tip of a tip side pin of a rotary tool being rotated is inserted to the same depth as or slightly deeper than a step bottom face and an outer circumferential face of a base side pin is in contact with a front face of a sealing body and the tip side pin is slightly in contact with at least an upper portion of a jacket body; and an inspection process in which a passed position of the tip side pin is specified by performing a flaw detection to detect the coarse portion.Type: GrantFiled: March 26, 2020Date of Patent: January 21, 2025Assignee: NIPPON LIGHT METAL COMPANY, LTD.Inventors: Hisashi Hori, Nobushiro Seo, Kosuke Yamanaka
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Patent number: 12194561Abstract: An ultrasonic oscillation system with a converter which can convert an electrical alternating voltage into a mechanical oscillation, and a sonotrode of mass ms, which is intended to be set into oscillation with the mechanical oscillation, the converter being coupled to the sonotrode in such a way that the vibration generated by the converter generates a vibration excitation of the sonotrode, the ultrasonic vibration system being intended to be operated with a vibration of wavelength ?. In order to provide an ultrasonic oscillation system in which the problems described are at least reduced, the ultrasonic oscillation system has a mechanical resonator of mass mr, which can be brought into resonant oscillation with an oscillation of wavelength ?, the mass mr of the resonator being larger than the mass ms of the sonotrode.Type: GrantFiled: October 6, 2022Date of Patent: January 14, 2025Assignee: Herrmann Ultraschalltechnik GmbH & Co. KGInventors: Francois Brouet, Stefan Zendler, Volker Portje, Ulrich Vogler
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Patent number: 12194562Abstract: Disclosed are rotating tools for double-sided friction stir welding that are applied to double-sided friction stir welding, which is a technique for welding two metal plates by rotating a pair of rotating tools, which oppose each other, in opposite directions, a double-sided friction stir welding apparatus that uses the rotating tools, and a double-sided friction stir welding method. A pair of rotating tools for double-sided friction stir welding that are used in double-sided friction stir welding, which is a technique for welding metal plates by using a pair of rotating tools that are each disposed on one of first and second surfaces of an unwelded portion of the metal plates such that the rotating tools rotate in opposite directions, include end portions each of which is formed in a circular and planar shape. The end portions are each made of a material harder than the metal plates.Type: GrantFiled: March 20, 2019Date of Patent: January 14, 2025Assignee: JFE Steel CorporationInventors: Muneo Matsushita, Rinsei Ikeda, Hiroshi Matsuda, Daiki Yamagishi
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Patent number: 12186828Abstract: A double-sided friction stir welding method, methods for producing a cold-rolled steel strip and a coated steel strip, a double-sided friction stir welding apparatus, and facilities for producing a cold-rolled steel strip and a coated steel strip. The double-sided friction stir welding method includes pressing two rotating tools, which are disposed on a first surface and a second surface of a butt portion or overlap portion of the steel strips, against the butt portion or overlap portion of steel strips and moving the rotating tools in the welding direction while rotating the rotating tools in opposite directions to each other, so that an unwelded portion of the steel strips is softened by frictional heat generated between the rotating tools and the unwelded portion of the steel strips, and the softened portion is stirred with the rotating tools to generate plastic flow so as to weld the steel strips together.Type: GrantFiled: September 18, 2020Date of Patent: January 7, 2025Assignee: JFE STEEL CORPORATIONInventors: Muneo Matsushita, Shohei Iwata, Yasushi Kitani
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Patent number: 12186825Abstract: A device and a method for producing a continuous strip-shaped composite material. For this purpose, a base material, which is produced using at least one casting machine as a continuous strand, in particular made of steel, and providing at least one cladding material, which is unwound in the form of at least one metal strip by a coil unwinding unit are provided. Subsequently, a slab which has formed by solidification from the strand produced by the casting machine and the metal strip unwound by the coil unwinding unit, in the hot state are brought together, wherein the materials, which are moved in the direction toward one another, formed from the slab and the unwound metal strip are hot rolled, so that a single continuous strip-shaped composite material is thus produced by roll cladding. The base material is continuously cast in the vertical direction in the casting direction.Type: GrantFiled: November 16, 2017Date of Patent: January 7, 2025Assignee: SMS GROUP GMBHInventor: Thomas Runkel
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Patent number: 12179290Abstract: Provided is a system for detecting a poor weld in a welded portion of a battery module, the system including a battery module fixation unit fixing the battery module to be inspected, an inspection position movement unit moving the battery module fixation unit to a welding inspection position, a welding inspection unit including a frictional reaction force measurement unit inducing a slight movement of the welded portion of the battery module and measuring a frictional reaction force generated thereby and a vision inspection camera detecting an amount of change in a position of the welded portion of the battery module, and a control unit determining whether the welded portion of the battery module is poorly welded based on the frictional reaction force and the amount of position change, measured by the welding inspection unit.Type: GrantFiled: March 4, 2022Date of Patent: December 31, 2024Assignees: HYUNDAI MOTOR COMPANY, KIA CORPORATIONInventor: Kyungmo Kim