Patents Examined by Erin B Saad
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Patent number: 11878363Abstract: It is an object of the present invention to provide a roll-bonded laminate controlled in warping and a method for producing the same. The method produces the roll-bonded laminate having a two-layer structure of a first metal layer and a second metal layer, by roll-bonding a first metal plate and a second metal plate, wherein the surface hardness Hv of the first metal plate is lower than the surface hardness Hv of the second metal plate; and the method comprises roll-bonding so as to satisfy the following expression (1): 0<(?L1/?L2)/T?38??(1) wherein ?L1 (mm) represents an elongation amount of the first metal layer with respect to the first metal plate; ?L2 (mm) represents an elongation amount of the second metal layer with respect to the second metal plate; and T (mm) represents the total thickness of the roll-bonded laminate.Type: GrantFiled: April 1, 2019Date of Patent: January 23, 2024Assignee: Toyo Kohan Co., Ltd.Inventors: Takafumi Hatakeda, Yusuke Hashimoto, Teppei Kurokawa
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Patent number: 11878364Abstract: A method for detecting a surface welding quality of friction stir welding includes: acquiring a continuous surface depth image of a welding seam; intercepting a surface depth image segment of the welding seam with a proper step size, and dividing the intercepted surface depth image segments of the welding seam into a front reference region, a thinned region and a rear reference region; judging whether flatness of the front reference region is less than a threshold, and if yes, taking a height of the front reference region at this point as a latest reference height; if no, judging whether the flatness of the rear reference region is less than the threshold, and if yes, taking a height of the rear reference region at this point as the latest reference height; if no, taking the reference height of previous depth image segment as the latest reference height; and calculating a difference.Type: GrantFiled: October 26, 2022Date of Patent: January 23, 2024Assignee: SOOCHOW UNIVERSITYInventors: Liguo Chen, Yusheng Xu, Wenxia Zhang, Yongyong Lin, Yangjun Wang, Huade Zhang, Liwei Xue, Guoshun Yang, Lining Sun
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Patent number: 11872648Abstract: An ultrasonic welding device includes a sonotrode, an anvil, a touching element, a lateral slide, a first stop element, a drive device, and a receiving chamber in which joining partners are to be received. The receiving chamber is defined on a first side by a surface of the sonotrode and on a second side opposing the first side by a surface of the anvil. The receiving chamber is further defined on a third side by a surface of the touching element and on a fourth side opposing the third side by a surface of the lateral slide. The first stop element is displaceable between a pulled-in position and a pulled-out position. The first stop element in the pulled-in position defines the receiving chamber on a fifth side extending transverse to the first to fourth sides and in the pulled-out position leaves the receiving chamber open on the fifth side.Type: GrantFiled: November 5, 2019Date of Patent: January 16, 2024Assignee: SCHUNK SONOSYSTEMS GMBHInventors: Enno Thoms, Stefan Müller, Rainer Wagenbach, Waldemar Werner, Daniel Günther, Dariusz Kosecki, Stephan Becker, Eugen Koch
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Patent number: 11872649Abstract: A system for laying pipe includes a conveyor configured to receive one or more pipes, and one or more friction stir welding (FSW) machines configured to connect the one or more pipes to a pipeline deployed toward a sea floor.Type: GrantFiled: April 4, 2022Date of Patent: January 16, 2024Assignee: FRANK'S INTERNATIONAL, LLCInventors: Nigel Lakey, Brennan Domec, Jeremy R. Angelle, Matthew Weber
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Patent number: 11865809Abstract: Disclosed herein is a method of forming a multi-layered metallic part. The method comprises stacking at least two metallic layers, each made of a metallic material having a ductility, to form a multi-layered metallic assembly. The method also comprises interposing a diffusion-bond preventing element directly between adjacent ones of the at least two metallic layers of the multi-layered metallic assembly. The method further comprises diffusion bonding the at least two metallic layers to each other at locations other than a location contiguous with the diffusion-bond preventing element to produce a multi-layered metallic part having a non-bonded region between the at least two metallic layers at the location of the diffusion-bond preventing element.Type: GrantFiled: August 22, 2019Date of Patent: January 9, 2024Assignee: The Boeing CompanyInventors: Marc R. Matsen, Mark A. Negley, Landon K. Henson, John R. Hull
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Patent number: 11865634Abstract: A processing method of a workpiece includes an integration step of heating and compression bonding a thermocompression bonding sheet to an annular frame that has an opening to receive the workpiece therein and to the workpiece received in the opening, whereby the annular frame and the workpiece are integrated via the thermocompression bonding sheet, and a processing step of processing the workpiece integrated with the annular frame via the thermocompression bonding sheet. In the integration step, the thermocompression bonding sheet is pressed against the annular frame that has been heated by a heat table with a heat source included therein, by a heat roller with a heat source included therein while being heated by the heat roller, whereby the thermocompression bonding sheet is fixed to the annular frame.Type: GrantFiled: July 12, 2022Date of Patent: January 9, 2024Assignee: DISCO CORPORATIONInventor: Yoshinori Kakinuma
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Patent number: 11865635Abstract: A method of depositing an extrudate onto a substrate, the method including steps of rotating a stirring tool about an axis of rotation while urging a tool distal end of the stirring tool against the substrate, and wherein the stirring tool defines a bore, extending therethrough; positioning a die adjacent to the stirring tool, such that the stirring tool rotates relative to the die; and passing feedstock through the bore toward the tool distal end.Type: GrantFiled: August 13, 2021Date of Patent: January 9, 2024Assignee: The Boeing CompanyInventors: Rogie I. Rodriguez, Bruno Zamorano Senderos
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Patent number: 11870101Abstract: Disclosed are a method and device for welding and converging battery cell tabs, which is used for welding and converging battery core end faces. The method comprises: laminating to form a plate set composed of a positive plate, a separator and a negative plate by laminating, the positive plate comprising a positive tab, and the negative plate comprising a negative tab; during laminating, bending the positive tab to form a positive tab bend, and bending the negative tab to form a negative tab bend; and welding the positive tab bend of each positive plate in the plate set, and/or welding the negative tab bend of each negative plate in the plate set. Based on the method and device, a reserved length of the tab is reduced, and a material loss of the tab material is greatly reduced. Station circulation is reduced and production efficiency and a product yield are improved.Type: GrantFiled: October 12, 2022Date of Patent: January 9, 2024Assignee: Shenzhen Greensun Technology Co., Ltd.Inventors: Shuli Lu, Jin Zhang, Qingyi Wang, Wenqiang Qin, Congfeng Wang, Tingxian Chen, Yangqing Luo
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Patent number: 11858061Abstract: A tooling holds a blade during friction welding to a rotor element. The tooling includes a fixed jaw having a central part; two arms separated by a distance d for receiving at least one portion of the blade; and a fixed jaw body with bearing surfaces and a bore for receiving at least one portion of the blade. The bearing surfaces are configured to come into contact with the blade. A movable jaw includes a movable bearing surface that comes into contact with the blade, and pressure means that moves the movable jaw towards the fixed jaw body to press the blade.Type: GrantFiled: September 3, 2020Date of Patent: January 2, 2024Assignee: SAFRAN AERO BOOSTERSInventor: Bruno Henri Marcel Vreuls
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Patent number: 11858060Abstract: A friction stir spot welder includes a controller configured to: drive a rotary actuator and an advancement/withdrawal actuator to cause a pin to press workpieces while rotating; after the pressing, drive the rotary actuator and the advancement/withdrawal actuator to cause the pin and a shoulder to press the workpieces while rotating; and after the pressing, drive the rotary actuator and the advancement/withdrawal actuator to cause the pin and/or the shoulder to plunge into a weld region of the workpieces while rotating and stir the weld region to weld the workpieces together.Type: GrantFiled: December 26, 2019Date of Patent: January 2, 2024Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Ryoichi Hatano, Shintaro Fukada
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Patent number: 11854795Abstract: A method includes performing a plasma activation on a surface of a first package component, removing oxide regions from surfaces of metal pads of the first package component, and performing a pre-bonding to bond the first package component to a second package component.Type: GrantFiled: March 21, 2022Date of Patent: December 26, 2023Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Xin-Hua Huang, Ping-Yin Liu, Hung-Hua Lin, Hsun-Chung Kuang, Yuan-Chih Hsieh, Lan-Lin Chao, Chia-Shiung Tsai, Xiaomeng Chen
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Patent number: 11845140Abstract: A sonotrode assembly for an ultrasonic welding device. The sonotrode assembly includes a oscillator assembly and a cooling device. The cooling device includes at least one cooling body. The cooling body is held supported in the cooling device in such a manner that the cooling body is reversibly displaceable between an abutting position in which a contact surface of the cooling body abuts on a contact surface of the oscillator assembly and a spaced position in which the contact surface of the cooling body is spaced apart from the contact surface of the oscillator assembly.Type: GrantFiled: November 7, 2019Date of Patent: December 19, 2023Assignee: SCHUNK SONOSYSTEMS GMBHInventor: Udo Wagenbach
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Patent number: 11845142Abstract: The invention makes available a tool for friction stir welding, which makes it possible, with reduced effort, to connect two panel elements that butt up against one another with one another by means of friction stir welding, in the case of which a tunnel is formed in the region of the abutting side surfaces, by means of recesses formed in the manner of a channel in the side surfaces in question.Type: GrantFiled: February 14, 2020Date of Patent: December 19, 2023Assignee: Nemak, S.A.B. de C.V.Inventor: Sven Schueddekopf
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Patent number: 11839929Abstract: A dissimilar metal welding method includes a preparing step and a working step. In the preparing step, a pin member is moved to a second metal material while being rotated, and a tool body is driven such that the tool body is moved in a direction away from the second metal material while being rotated. In the working step, a through-hole is formed in the second metal material by the pin member, and then a distal end of the pin member is dug into the first metal material to a predetermined depth position in the first metal material.Type: GrantFiled: February 5, 2020Date of Patent: December 12, 2023Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Takao Sekiguchi, Yoshitaka Muramatsu, Takuya Fukuda
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Patent number: 11833606Abstract: A solid-state bonding method sandwiches an intermediate layer between a pair of refractory metal members, e.g., of niobium, tantalum, and alloys, to form a composite bonding assembly. This sandwiching can be repeated with multiple refractory metal members. The intermediate layer is substantially uniform of at most 75 ?m thickness and composed of a material that is soluble and diffusive in the refractory metal members, e.g., of iron, nickel, cobalt, chromium, silicon, or carbon. Compressive pressure is applied, and the assembly is heated to a specified elevated temperature of at least 1280° C. The applied pressure and elevated temperature are maintained until the intermediate layer has dissolved surface oxides and asperities in the refractory metal members and has completely diffused into the refractory metal to create a seamless refractory metal bond. The pressures and temperatures needed are much lower than those required in direct diffusion bonding of refractory metals.Type: GrantFiled: March 28, 2023Date of Patent: December 5, 2023Assignee: Peregrine Falcon CorporationInventor: Robert E. Hardesty
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Patent number: 11819938Abstract: A method of sealing a hole in a wall of a hollow structure comprises providing a sealed chamber that is external to the structure and that is in fluid communication with an internal space of the structure via the hole. The structure may be a pipe-in-pipe structure and the internal space may be an annulus between outer and inner pipes. Fluid flows through the hole into or out of the chamber as the pressure and/or composition of fluid in the internal space is adjusted. Then, a plug is spun and friction-welded into the hole. The plug is inserted into the hole from within the chamber.Type: GrantFiled: February 1, 2022Date of Patent: November 21, 2023Assignee: Acergy France SASInventor: Gregory Alexandre Toguyeni
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Patent number: 11813692Abstract: A friction stir welding apparatus is used at a butted portion where a second workpiece is butted against a first workpiece such that the second workpiece is upright on the first workpiece. The friction stir welding apparatus includes: a rotary tool that is plunged into one inner corner of a pair of inner corners that are positioned, at the butted portion, on both sides of the second workpiece, respectively; an inner corner presser that presses the other inner corner of the pair of inner corners; and a mover that moves the rotary tool and the inner corner presser along a direction in which the butted portion extends. The inner corner presser includes a pressing roller that presses the other inner corner while rolling in a state where the inner corner presser is being moved by the mover.Type: GrantFiled: February 21, 2020Date of Patent: November 14, 2023Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Hideki Okada, Yusuke Yoshida, Kenichi Kamimuki
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Patent number: 11813686Abstract: An object of the present invention is to provide an Sn—Bi—Cu—Ni solder alloy or the like which has a low melting point, excellent ductility, and high tensile strength, and in which if soldering is performed on a Cu electrode subjected to electroless Ni plating treatment, a solder joint formed through this soldering exhibits high shear strength. In addition, another object of the present invention is to provide an Sn—Bi—Cu—Ni solder alloy in which a solder joint formed through soldering exhibits high shear strength even for a Cu electrode which has not been subjected to plating treatment. Furthermore, still another object of the present invention is to provide, in addition to the above-described objects, a solder alloy or the like of which yellowish discoloration can be suppressed and in which change in viscosity of a solder paste over time can be suppressed. The solder alloy has an alloy composition consisting of, by mass %, 31% to 59% of Bi, 0.3% to 1.0% of Cu, 0.01% to 0.06% of Ni, 0.0040% to 0.Type: GrantFiled: May 15, 2020Date of Patent: November 14, 2023Assignee: SENJU METAL INDUSTRY CO., LTD.Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Yuji Kawamata
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Patent number: 11813693Abstract: A friction stir welding tool member according to the present embodiment has a shoulder portion and a probe portion concentrically projecting from an upper surface of the shoulder portion. The shoulder portion includes a curved surface processed portion that is curved to have a curved shape on an outer peripheral edge of the shoulder portion. A space occupancy occupied by the two-dimensional space in which neither the shoulder portion nor the probe portion exists is in a range of 30% to 70%, the space occupancy being determined based on a projection drawing of a side surface region surrounded from a tip of the probe portion to the curved surface processed portion of the shoulder portion.Type: GrantFiled: April 14, 2021Date of Patent: November 14, 2023Assignees: OSAKA UNIVERSITY, TOSHIBA MATERIALS CO., LTD.Inventors: Hidetoshi Fujii, Yoshiaki Morisada, Kai Funaki, Masahiro Kato, Takayuki Fukasawa, Yutaka Abe
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Patent number: 11817419Abstract: A bonding apparatus provided with a gas supplying unit for causing an inert gas to be sprayed from a spray aperture provided adjacent to a holding section of the bonding head. The spray aperture is provided so as to surround the holding section of the bonding head, in which a portion of the slits is a wide slit set to a higher jet flow rate of the inert gas than narrow slits of another portion, and the inert gas sprayed from the wide slit and the narrow slits forms an air curtain that surrounds the bonding portion between the semiconductor chip and the substrate. The inert gas sprayed from the wide slit forms a flow that passes between the semiconductor chip and the substrate.Type: GrantFiled: May 2, 2022Date of Patent: November 14, 2023Assignee: SHIBUYA CORPORATIONInventor: Masato Kitagawa