Patents Examined by George Goudreau
  • Patent number: 6638445
    Abstract: The present invention is directed to a novel etching process for a semiconductor material which inhibits corrosion of metal comprised of pretreating the material, preferably with a surfactant, and then exposing the material to a mixture comprising salt, a buffered oxide etch, and optionally a surfactant.
    Type: Grant
    Filed: September 8, 1998
    Date of Patent: October 28, 2003
    Assignee: Micron Technology, Inc.
    Inventors: Robert T. Rasmussen, Surjit S. Chadha, David A. Cathey
  • Patent number: 6635575
    Abstract: A method for providing a dielectric film having enhanced adhesion and stability. Pre-deposition, post deposition and post cure treatments enhance adhesion of the dielectric film to an underlying substrate and overlying cap layer. The enhanced film is particularly useful as an intermetal or premetal dielectric layer in an integrated circuit. A pre-deposition treatment process with atomic hydrogen enhances film adhesion by reducing weakly bound oxides on the surface of the substrate. A post-deposition densification process in a reducing atmosphere enhances stability if the film is to be cured ex-situ. In a preferred embodiment, the layer a low dielectric constant film deposited from a process gas of ozone and an organosilane precursor having at least one silicon-carbon (Si—C) bond.
    Type: Grant
    Filed: August 7, 2000
    Date of Patent: October 21, 2003
    Assignee: Applied Materials, Inc.
    Inventors: Li-Qun Xia, Frederic Gaillard, Ellie Yieh, Tian H. Lim
  • Patent number: 6627039
    Abstract: To move an article in and out of plasma during plasma processing, the article is rotated by a first drive around a first axis, and the first drive is itself rotated by a second drive. As a result, the article enters the plasma at different angles for different positions of the first axis. The plasma cross-section at the level at which the plasma contacts the article is asymmetric so that those points on the article that move at a greater linear velocity (due to being farther from the first axis) move longer distances through the plasma. As a result, the plasma processing time becomes more uniform for different points on the article surface. In some embodiments, two shuttles are provided for loading and unloading the plasma processing system. One of the shuttles stands empty waiting to unload the processed articles from the system, while the other shuttle holds unprocessed articles waiting to load them into the system.
    Type: Grant
    Filed: April 3, 2000
    Date of Patent: September 30, 2003
    Assignee: Tru-Si Technologies, Inc.
    Inventor: Oleg Siniaguine
  • Patent number: 6624087
    Abstract: An etchant for patterning indium tin oxide, wherein the etchant is a mixed solution of HCl, CH3COOH, and water, and a method of fabricating a liquid crystal display device are disclosed in the present invention. The method includes forming a gate electrode on a substrate, forming a gate insulating layer and an amorphous silicon layer on the gate electrode including the substrate, forming an active area by patterning the amorphous silicon layer, forming a source electrode and a drain electrode on the active area, forming a passivation layer on the source electrode and the drain electrode and the gate insulating layer, forming a contact hole exposing a part of the drain electrode, forming an indium tin oxide layer on the passivation layer, and forming an indium tin oxide electrode by selectively etching the indium tin oxide layer using a mixed solution of HCl, CH3COOH, and water as an etchant.
    Type: Grant
    Filed: May 6, 2002
    Date of Patent: September 23, 2003
    Assignee: LG. Philips Co., Ltd.
    Inventors: Byung Tae Roh, You Shin Ahn
  • Patent number: 6620336
    Abstract: A polishing pad for use in polishing a surface of a substrate comprises a pad main body having a polishing surface and a plurality of electrode portions formed within the pad main body and mutually spaced apart in a plane direction of the pad main body. Each electrode portion is formed of a conductive portion and an insulating portion formed on the conductive portion.
    Type: Grant
    Filed: March 26, 2001
    Date of Patent: September 16, 2003
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Kenro Nakamura
  • Patent number: 6620334
    Abstract: An etching apparatus has (a) a processing unit to ionize a reactive gas and generate plasma to process a semiconductor wafer, (b) a bed on which the semiconductor wafer is set, (c) a first magnet arranged below the semiconductor wafer in the vicinity of the periphery of a semiconductor chip forming area defined on the semiconductor wafer, and (d) a second magnet arranged above the semiconductor wafer in the vicinity of the periphery of the semiconductor chip forming area.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: September 16, 2003
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Masahiro Kanno
  • Patent number: 6620631
    Abstract: Within a method for fabricating a microelectronic fabrication there is first provided a substrate. There is then formed over the substrate a blanket target layer. There is then formed over the blanket target layer a patterned mask layer. There is then measured, while employing an optical method, a linewidth of the patterned mask layer to determine a patterned mask layer measured linewidth. There is then determined a deviation of the patterned mask layer measured linewidth from a patterned mask layer target linewidth. There is then etched, while employing a plasma etch method, the blanket target layer to form a patterned target layer while employing the patterned mask layer as a etch mask layer.
    Type: Grant
    Filed: May 18, 2000
    Date of Patent: September 16, 2003
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd
    Inventors: Hun-Jan Tao, Chia-Shiung Tsai, Anthony Yen
  • Patent number: 6620560
    Abstract: Plasma treating a low-k dielectric layer (104) using an oxidation reaction (e.g., O2) to improve patterning. Resist poisoning occurs due to an interaction between low-k films (104), such as OSG, and DUV resist (130, 132). The plasma treatment is performed to either pretreat a low-k dielectric (104) before forming the pattern (130, 132), during a rework of the pattern (130, 132), or between via and trench patterning to reduce resist poisoning.
    Type: Grant
    Filed: October 11, 2001
    Date of Patent: September 16, 2003
    Assignee: Texax Instruments Incorporated
    Inventors: Ping Jiang, Guoqiang Xing, Andrew J. McKerrow, Robert Kraft, Hyesook Hong
  • Patent number: 6620737
    Abstract: The temperature of the specimen holder 6 in the vacuum container 1 is lowered with the thermal control unit 11 to adjust the temperature of the specimen 7 composed of a silicon substrate to a low temperature of 0° C. or lower. Then, trenches are formed in the specimen 7 by plasma etching using an etching gas comprising SF6 as the main constituent and optionally O2 as an additive. Thus, the etching rate and the yield can be increased in the trench formation in the silicon semiconductor substrate.
    Type: Grant
    Filed: September 6, 2001
    Date of Patent: September 16, 2003
    Assignee: Hitachi, Ltd.
    Inventors: Go Saito, Masamichi Sakaguchi, Hitoshi Kobayashi, Motohiko Yoshigai, Satoshi Tani
  • Patent number: 6616801
    Abstract: Methods and apparatus are provided for combining the manufacturing of a fixed-abrasive substrate and the chemical mechanical planarization of semiconductor wafers using a single process path.
    Type: Grant
    Filed: March 31, 2000
    Date of Patent: September 9, 2003
    Assignee: Lam Research Corporation
    Inventor: John M. Boyd
  • Patent number: 6610597
    Abstract: A semiconductor manufacturing process is disclosed that may form a contact structure with a tungsten plug. A contact structure hole may be adequately filled with tungsten, while avoiding plug loss, increased resistance and/or trenching, that can result from conventional approaches. According to one particular embodiment, a titanium film (003) may be deposited with an anisotropic sputtering method, such as an ion metal plasma method, or the like. A titanium film (003) may have a thickness outside a contact hole (020) that is 100 nm or more. However, due to anisotropic sputtering, a titanium film (003) within a contact hole (020) may be thinner than outside the contact hole (020). A contact hole (020) may then be filled with a tungsten film (005). A tungsten film (005) and titanium film (003) may then be etched back leaving a tungsten plug having shape with an upwardly projecting portion.
    Type: Grant
    Filed: January 29, 2002
    Date of Patent: August 26, 2003
    Assignees: NEC Corporation, NEC Electronics Corporation
    Inventor: Migaku Kobayashi
  • Patent number: 6605546
    Abstract: A method for forming a semiconductor device comprises forming a first layer over a semiconductor substrate. At least one hole is formed through the first layer. A bottom anti-reflective coating (BARC) layer is formed in the at least one hole. A first heating is performed to heat the BARC layer to a flow temperature. A second heating is performed to heat the BARC layer to a hardening temperature so that the BARC layer hardens, wherein the hardening temperature is greater than the flow temperature. An etch is performed to form a trench in the first layer and over the at least one hole, wherein the hardened BARC layer in the at least one hole acts as an etch resistant layer during the etch. As an alternative to the second heating step, the BARC may be simply hardened. The first and second heating may be performed within a heating chamber without removing the semiconductor substrate.
    Type: Grant
    Filed: July 11, 2001
    Date of Patent: August 12, 2003
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Ramkumar Subramanian, Wolfram Grundke, Bhanwar Singh, Christopher F. Lyons, Marina V. Plat
  • Patent number: 6602440
    Abstract: This invention relates to a method of forming a substrate with preparing a surface capable of making a cocontinuous bond comprising the steps of 1) obtaining a copper or copper alloy substrate and 2) applying an etching composition which comprises (a) an acid, (b) an oxidizing agent, (c) a copper complexing agent, and (d) a copper complex, wherein the copper complex is present in an amount which precipitates when applied to the copper or copper alloy substrate. The method also includes the step of 3) treating the substrate with a coating composition and/or 4) applying a stripping composition to the substrate. The invention also relates to copper articles, having surface porosity, including multilayer articles such as printed circuit boards and compositions used in the method. The present invention provides microporous copper or copper alloy substrates which have improved adhesion properties to organic material.
    Type: Grant
    Filed: August 13, 2001
    Date of Patent: August 5, 2003
    Assignee: Atotech Deutschland GmbH
    Inventors: Craig V. Bishop, George S. Bokisa, Robert J. Durante, John R. Kochilla
  • Patent number: 6602436
    Abstract: A method of polishing a wafer in a carrier by a polishing pad, controlling a ratio of platen speed to carrier speed (PS to CS) within a specific range, or controlling a first polishing step with a PS to CS ratio in the range of about 150:1 to about 1:150 followed by a second polishing step with a platen speed of about 0 to 20 rpm while maintaining the carrier speed used in the first polishing step, which maximizes clearing of residual material removed from a patterned wafer surface by polishing.
    Type: Grant
    Filed: August 9, 2001
    Date of Patent: August 5, 2003
    Assignee: Rodel Holdings, Inc
    Inventors: Glenn C. Mandigo, Ross E. Barker, II, Craig D. Lack, Ian G. Sullivan, Wendy B. Goldberg
  • Patent number: 6599759
    Abstract: A method for detecting end-point in a plasma etching process by monitoring plasma impedance changes on a time scale is disclosed. In the method, a plasma etching process is first conducted in a process chamber, while changes in a parameter of plasma impedance in the chamber occurring during the etching process is recorded in a curve on a time scale. An end-point of the plasma etching process is then defined for the etching of a specific material layer at a point where the direction of a slope of the curve changes.
    Type: Grant
    Filed: May 2, 2001
    Date of Patent: July 29, 2003
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd
    Inventors: Jen-Yuan Yang, Tsai-Yi Chen, Wen-Bin Lin
  • Patent number: 6592776
    Abstract: Chemical mechanical polishing compositions and slurries comprising a film forming agent and at least one silane compound wherein the compositions are useful for polishing substrate features such as copper, tantalum, and tantalum nitride features.
    Type: Grant
    Filed: July 5, 2000
    Date of Patent: July 15, 2003
    Assignee: Cabot Microelectronics Corporation
    Inventors: Shumin Wang, Steven K. Grumbine, Christopher C. Streinz, Eric W. G. Hoglund
  • Patent number: 6593239
    Abstract: A chemical mechanical polishing slurry comprising a film forming agent, an oxidizer, a complexing agent and an abrasive, and a method for using the chemical mechanical polishing slurry to remove copper alloy, titanium, and titanium nitride containing layers from a substrate.
    Type: Grant
    Filed: August 4, 1999
    Date of Patent: July 15, 2003
    Assignee: Cabot Microelectronics Corp.
    Inventors: Vlasta Brusic Kaufman, Rodney C. Kistler
  • Patent number: 6589881
    Abstract: A method of forming a dual damascene structure. A substrate having a conductive layer thereon is provided. A passivation layer, a first dielectric layer, an etching stop layer, a second dielectric layer and cap layer serving as a base anti-reflection coating are sequentially formed over the substrate. The cap layer and the second dielectric layer are patterned to form a first opening that exposes a portion of the etching stop layer. A patterned negative photoresist layer having a second opening therein is formed above the cap layer. The cap layer exposed by the second opening and the second dielectric layer exposed by the first opening are removed. Thereafter, the second dielectric layer exposed by the second opening is removed to form a trench and the first dielectric layer exposed by the first opening is removed to form a via opening. The passivation layer exposed by via opening and then the negative photoresist layer is removed.
    Type: Grant
    Filed: November 27, 2001
    Date of Patent: July 8, 2003
    Assignee: United Microelectronics Corp.
    Inventors: I-Hsiung Huang, Jiunn-Ren Hwang, Kuei-Chun Hung, Ching-Hsu Chang
  • Patent number: 6586143
    Abstract: A method for checking the position of alignment marks after a chemical mechanical polishing (CMP) process and automatically compensating for alignment of a wafer stepper based on the position checking is described. A wafer is provided having an alignment mark thereon for the purpose of aligning a reticle in the wafer stepper. The wafer is polished by CMP. Thereafter, alignment mark positioning is checked for deviation from a normal vectorial position of the alignment mark whereby information about the deviation is fed back to the wafer stepper and wherein the wafer stepper automatically compensates for correctable alignment error based on the deviation information.
    Type: Grant
    Filed: July 19, 2000
    Date of Patent: July 1, 2003
    Assignee: Chartered Semiconductor Manufacturing Ltd.
    Inventors: Juan Boon Tan, Tak Yan Tse, Sajan Marokkey Raphael, Fang Hong Gn
  • Patent number: 6586145
    Abstract: A method of fabricating a semiconductor device causing no pattern shifting of a peripheral oxide film etc. in removal of both of an antireflection film and a mask pattern and having a fine structure not implementable solely by photolithography and the semiconductor device are obtained. The method of fabricating a semiconductor device comprises steps of forming a base film of either a silicon film or a silicon compound film on a semiconductor substrate, forming a hard film of either a metal film or a metal compound film on the base film, forming a resist pattern on the hard film, dryly etching the hard film through the resist pattern serving as a mask for forming a hard pattern, dryly etching the base film through the hard pattern serving as a mask and removing the hard pattern by wet etching with a chemical solution not etching at least the base film.
    Type: Grant
    Filed: February 13, 2002
    Date of Patent: July 1, 2003
    Assignees: Mitsubishi Denki Kabushiki Kaisha, Matsushita Electric Industrial Co., Ltd.
    Inventors: Naoki Yokoi, Hiroshi Tanaka, Yasuhiro Asaoka, Seiji Muranaka, Toshihiko Nagai