Patents Examined by Herbert T. Carter
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Patent number: 4500495Abstract: A process for recovering the metal values from spent hydroprocessing catalyst particles. The metal values will include at least one metal of Group VIII of the Periodic Table and at least one metal of Group Vb or Group VIb of the Periodic Table. The spent catalyst particles are first roasted at between 400.degree. C. and 600.degree. C. and then contacted with a first aqueous solution of ammonia and an ammonium salt forming a first pregnant liquor. The once-leached spent hydroprocessing catalysts are contacted with a second aqueous solution of sulfur dioxide forming a second pregnant liquor. The metal values are precipitated from the second pregnant liquor with hydrogen sulfide and the precipitate is roasted with unroasted spent hydroprocessing catalysts. The metal values of Group Vb and Group VIb in the first pregnant liquor are transferred into a first organic solution by liquid ion exchange.Type: GrantFiled: August 1, 1983Date of Patent: February 19, 1985Assignee: Chevron Research CompanyInventors: Gale L. Hubred, Dean A. Van Leirsburg
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Patent number: 4500499Abstract: An improved process for producing stable, high purity alkali metal or alkaline earth metal ferrate salt products is disclosed. In this process, crude ferrate salts, after being precipitated and separated from a chilled mother liquor, are purified first with a chilled anhydrous, water miscible extraction solvent to remove residual process contaminants therefrom followed by chilled oxidation resistant rinse solvent step, miscible with said extractant, followed by a drying step so as to produce a stable, purified ferrate product which can be safely stored without special provisions. Both batch and continuous modes of operation are disclosed.Type: GrantFiled: June 1, 1983Date of Patent: February 19, 1985Assignee: Olin CorporationInventors: Jerry J. Kaczur, John E. Coleman
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Patent number: 4499201Abstract: Carbonaceous pyropolymers possessing recurring units containing at least carbon and hydrogen atoms may be obtained from compositions of matter comprising carbonaceous pyropolymers possessing recurring units containing at least carbon and hydrogen atoms composited on an inorganic metal oxide support or substrate by treating the composition of matter with a chloride-containing compound at an elevated temperature in the range of from about 400.degree. to about 1000.degree. C. in the vapor phase. The resulting metal chloride such as aluminum chloride is continuously removed from the composite, leaving only the carbonaceous pyropolymer.Type: GrantFiled: May 19, 1983Date of Patent: February 12, 1985Assignee: UOP Inc.Inventor: Richard W. Leyerle
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Patent number: 4497779Abstract: A process is provided for recovering fluorine from dilute hydrofluoric acid solutions, such as waste scrubber solution obtained in the treatment of phosphates. The dilute solution is used to react with oxidic titanium material to solubilize the contained titanium and subsequently form, in the presence of potassium ions, crystals of K.sub.2 TiF.sub.6 which are commercially useful as a grain-refining agent in the manufacture of aluminum alloys.Type: GrantFiled: October 14, 1983Date of Patent: February 5, 1985Assignee: Amax Inc.Inventors: Marcy J. Kramer, William C. Warneke, Gustavo A. Meyer, Mahesh C. Jha
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Patent number: 4497785Abstract: A method for preparing high-density particles of rare earth carbonate comprises precipitating rare earth ions with aqueous carbonate or bicarbonate ions, in the presence of rare earth carbonate crystals, and separating the resulting precipitate. The method can be conducted to prepare individual batches or, alternatively, a continuous precipitation method can be used, wherein rare earth and carbonate or bicarbonate ions are mixed at a controlled rate to maintain an optimum pH condition. High-density rare earth oxide is obtained by calcining the precipitate.Type: GrantFiled: November 18, 1983Date of Patent: February 5, 1985Assignee: Union Oil Company of CaliforniaInventors: George L. Tilley, Allen W. Doty
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Patent number: 4496524Abstract: A process is disclosed which provides for the removal of sodium oxalate compounds from a Bayer-type process liquor, after prior precipitation of aluminum hydroxide, which comprises: treating the liquor with ethanol in an amount up to 50 vol. % of the liquor to form a first layer comprising the ethanol and at least a portion of the caustic in the liquor, and a second layer comprising the liquor; and filtering at least the liquor layer to recover a sodium oxalate precipitate. Preferably, the liquor is concentrated to provide a caustic concentration of at least 200 and, most preferably, about 250 grams per liter total caustic (measured as sodium carbonate).Type: GrantFiled: March 8, 1984Date of Patent: January 29, 1985Assignee: Aluminum Company of AmericaInventors: J. Finley Bush, Paul J. The
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Patent number: 4495157Abstract: A process is provided for recovering metal values from spent hydrodesulfurization catalyst, the process comprising forming in a pressure reactor an aqueous slurry of finely divided spent catalyst and sodium carbonate, the spent catalyst containing by weight about 2 to 10% Mo, up to about 12% V (e.g., about 2 to 10%), about 0.5 to 4% Co, up to about 10% Ni (e.g., about 0.5 to 5%), occluded oil, coke, sulfide sulfur and the balance essentially alumina. The amount of sodium carbonate employed is at least sufficient under oxidizing conditions to convert molybdenum and any vanadium present to soluble Na.sub.2 MoO.sub.4 and NaVO.sub.3 and to neutralize SO.sub.3 produced during oxidation, the amount of sodium carbonate being at least that required stoichiometrically. The slurry is heated to a temperature of about 200.degree. C. to 350.degree. C. (e.g., 275.degree. C. to 325.degree. C.) and a pressure of about 800 psig to 2500 psig (e.g.Type: GrantFiled: September 2, 1983Date of Patent: January 22, 1985Assignee: Amax Inc.Inventors: Roger F. Sebenik, Pablo P. LaValle, John M. Laferty, William A. May
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Patent number: 4495158Abstract: Tantalum is recovered from an impure source containing niobium, tungsten, titanium, iron, and other impurities by a process comprising mixing the impure source with an alkali metal carbonate, drying the resulting mixture, heating the dried mixture to convert the tungsten to a soluble form, leaching to solubilize the tungsten, digesting the resulting leached solids containing tantalum in hydrochloric acid to solubilize iron values and a portion of the titanium values, dissolving the leached solids containing tantalum values in hydrofluoric acid, adjusting the pH of the resulting solution to form a first tantalum precipitate, dissolving the first tantalum precipitate in oxalic acid adjusting the pH to form a second tantalum precipitate, dissolving and digesting the second tantalum precipitate in hydrochloric acid solution to form a third tantalum precipitate of high purity.Type: GrantFiled: February 29, 1984Date of Patent: January 22, 1985Assignee: GTE Products CorporationInventors: Joseph E. Ritsko, Howard L. Acla
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Patent number: 4492682Abstract: Ultrapure and homogeneous boehmites and/or pseudo-boehmites, suitable, whether before or after drying and/or calcination, as, e.g., fillers, binders, thickeners, dispersing agents, and the like, are prepared (i) by admixing an amorphous aluminum hydroxycarbonate, itself advantageously prepared by carbonating an alkali metal aluminate with carbon dioxide and then filtering and washing the precipitate which results, with a solution of an acid, a base, a salt, or mixture thereof, with the pH of the resulting reaction medium being maintained at a value of less than 11, (ii) next heating such reaction medium at a temperature of less than 90.degree. C. for a period of at least 5 minutes, and (iii) then heating the reaction medium resulting from the step (ii) at a temperature ranging from 90.degree. C. to 250.degree. C.Type: GrantFiled: January 25, 1983Date of Patent: January 8, 1985Assignee: Rhone-Poulenc Specialites ChimiquesInventor: Emile Trebillon
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Patent number: 4490340Abstract: A process is disclosed for producing a high purity tantalum precipitate from an impure source by dissolving in a first hydrofluoric acid solution and digested to form a first precipitate of tantalum which dissolved in hydrochloric acid. The resulting solution is heated to form a second precipitate of tantalum which is dissolved in another hydrofluoric acid solution and digested to form a third precipitate of tantalum. The third precipitate of tantalum is then dissolved in an oxalic acid solution with the pH being adjusted to form another tantalum precipitate which is converted to tantalum oxide.Type: GrantFiled: February 29, 1984Date of Patent: December 25, 1984Assignee: GTE Products CorporationInventors: Joseph E. Ritsko, Howard L. Acla
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Patent number: 4490339Abstract: A process is provided for recovering molybdenum and tungsten separately from a sulfide cake containing the same along with arsenic as an impurity. The process comprises dissolving essentially all of the tungsten and molybdenum values contained in the cake in a caustic solution containing at least about 5 but not more than about 6 moles of sodium hydroxide per mole of tungsten plus molybdenum contained in the cake, separating insoluble material from the resulting leach solution and then precipitating one metal value from the group consisting of molybdenum and tungsten preferentially from the other.Type: GrantFiled: February 6, 1984Date of Patent: December 25, 1984Assignee: Amax Inc.Inventors: Leo W. Beckstead, Robert F. Hogsett, Dennis E. Voelker
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Patent number: 4489049Abstract: A solid-state hydrogen storage system. A layer of an amorphous binary metal lloy of a lanthanide and iron, nickel or cobalt is disposed on a suitable substrate and overcoated with palladium metal.Type: GrantFiled: June 9, 1982Date of Patent: December 18, 1984Assignee: The United States of America as represented by the Secretary of the NavyInventors: Donald W. Forester, Peter Lubitz, Carmine Vittoria
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Patent number: 4489044Abstract: Tungsten monocarbide is prepared by sparging a molten composition comprising an alkali metal halide and an oxygen compound of tungsten with a gas comprising a gaseous hydrocarbon, particularly methane.Type: GrantFiled: January 27, 1984Date of Patent: December 18, 1984Assignee: The United States of America as represented by the Secretary of the InteriorInventors: John M. Gomes, Andrea E. Raddatz, Elizabeth G. Baglin
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Patent number: 4489043Abstract: Manganese sulfate solutions of improved purity are prepared by digesting a combination of a reduced manganese ore with an aqueous acid solution in the presence of a particulate potassium-iron salt byproduct. The salt byproduct is the salt byproduct formed, in situ, by reaction of potassium impurity with ferric ion during digestion of a combination of a reduced manganese ore and an aqueous acid solution.Type: GrantFiled: February 8, 1984Date of Patent: December 18, 1984Assignee: Kerr-McGee Chemical CorporationInventors: Paul D. Bowerman, Thomas W. Clapper, William C. Laughlin
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Patent number: 4489051Abstract: Alkali metal beryllium tetrahydride is produced by heating a mixture of beryllium hydride and an alkali metal aluminum complex of the formulaMA1R.sub.m H.sub.nwherein M is an alkali metal, R is a hydrocarbyl group, m is an integer from 1 to 4, n is an integer from 0 to 3, the total of m and n being 4, the mixture having a BeH.sub.2 : MA1R.sub.m H.sub.n mole ratio above 1:1 (preferably at least about 1.5:1) to a temperature at which alkali metal beryllium tetrahydride of the formula M.sub.2 BeH.sub.4 is produced.Type: GrantFiled: January 23, 1984Date of Patent: December 18, 1984Assignee: Ethyl CorporationInventor: Roy J. Laran
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Patent number: 4489046Abstract: A method is disclosed for converting an arsenic-containing waste product to a depositable, substantially arsenic-free form by fuming-off the arsenic content thereof. The method comprises melting the waste product under oxidizing conditions in a furnace to form an oxidic slag melt; causing turbulence of the melt, while maintaining a reducing atmosphere supporting the formation of arsenic (III) oxide at the furnace temperature driving-off arsenic content of the waste product substantially in the form of gaseous arsenic (III) oxide; separating the formed oxide by condensation and recovering the same and removing from said furnace a substantially arsenic-free depositable slag.Type: GrantFiled: May 7, 1984Date of Patent: December 18, 1984Assignee: Boliden AktiebolagInventors: Stig A. Petersson, Bengt S. Eriksson
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Patent number: 4487756Abstract: The invention relates to a process for manufacturing crystalline alumina from aluminum hydroxide which after further conventional treatment is advantageously suitable for ceramic and refractory purposes or as a lapping and polishing agent. The process is such that aluminum hydroxide with a Na.sub.2 O content of .ltoreq.0.1 wt. % with respect to Al.sub.2 O.sub.3 is subjected either directly or after prior partial dehydration to a thermal treatment above the temperature for transformation to .alpha.--Al.sub.2 O.sub.3. The aluminum hydroxide has an addition of an ammonium containing mineralizer made to it, simultaneously in the presence of boron and/or fluorine, in particular an addition of NH.sub.4 BF.sub.4. The product is characterized by way of the essentially isometric shape of the single crystals.Type: GrantFiled: August 12, 1983Date of Patent: December 11, 1984Assignee: Swiss Aluminium Ltd.Inventors: Tiberiu Mizrah, Bernhard Schepers, Bernd Schr/o/ der
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Patent number: 4486401Abstract: The present invention provides an improved gel precipitation method for producing a Ni.sub.0.7 Zn.sub.0.3 Fe.sub.2 O.sub.4 type of ferrimagnetic spinel powder which has an average particle size of less than about 1000 angstroms.Type: GrantFiled: March 14, 1983Date of Patent: December 4, 1984Assignee: Celanese CorporationInventors: Richard M. Arons, Lawrence D. David
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Patent number: 4486393Abstract: The invention relates to a process for the reduction of sodium hydroxide losses of the Bayer-cycle by modified causticization of red mud which comprisessubjecting an optionally previously concentrated red mud slurry led off from the red mud washing line by ramification and containing a liquid phase which has a concentration of 5-40 g. caustic Na.sub.2 0/1. caustification by adjusting the lime content expressed as CaO through addition of lime or lime milk to 1-3.2 moles per mole Al.sub.2 O.sub.3, preferably to 2-2.5 moles per mole Al.sub.2 O.sub.3, related to the total Al.sub.2 O.sub.3 content of the slurry;stirring the slurry for 0.3-5 hours at a temperature of 70.degree.-110.degree. C., preferably at 80.degree.-100.degree. C.;adding to the slurry 3-4 moles, preferably 3.2-3.4 moles, of soda related to 1 mole of the originally dissolved Al.sub.2 O.sub.3, and continuing the stirring for 1-4 hours at 80.degree.-100.degree. C., preferably at a temperature of 90.degree.-95.degree. C.Type: GrantFiled: February 23, 1983Date of Patent: December 4, 1984Assignee: Magyar Aluminiumipari TrosztInventors: Gyorgy Baksa, Jozsef Boros, Gyula Horvath, Balazs Ihasz, Zoltan Pais, Matyas Rainiss, Ferenc Sitkei, Karoly Solymar, Bela Toth, Ferenc Vallo, Istvan Voros, Maria Orban nee Kelemen, Jozsef Zoldi
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Patent number: 4486400Abstract: A process for preparing stoichiometric V.sub.6 O.sub.13 usable as the cathode active material in high energy density primary and secondary batteries comprises the steps of: (a) raising the temperature of ammonium metavanadate up to a temperature of from about 350.degree. C. to about 400.degree. C. over an approximately 2 hour time period in a dynamic atmosphere of nitrogen gas to thermally decompose the ammonium metavanadate into a nonstoichiometric V.sub.6 O.sub.13 product while evolving successively ammonia, water vapor and oxygen; (b) holding the nonstoichiometric V.sub.6 O.sub.13 product at said temperature of from about 350.degree. C. to about 400.degree. C. for about 4 hours in said dynamic atmosphere of nitrogen gas; (c) heating the nonstoichiometric V.sub.6 O.sub.13 product at a temperature of from about 400.degree. C. to about 500.degree. C.Type: GrantFiled: May 25, 1983Date of Patent: December 4, 1984Assignee: Combustion Engineering, Inc.Inventor: Brian Riley