Abstract: A method for producing a rigid resin mold for preparing plastic moldings which comprises:(1) preparing a composition (I) consisting essentially of(A) a cyanate ester resin composition, and(B-1) a metallic substance which does not substantially accelerate gelation of the cyanate ester resin composition (A),(2) preparing a composition (II) consisting essentially of(C) epoxy resin, and(B-2) a metallic substance which accelerates gelation of the cyanate ester resin composition (A) and does not substantially accelerate gelation of the epoxy resin (C) at temperatures below or equal to 100.degree. C.,(3) mixing composition (I) of step (1) and composition (II) of step (2) to form composition (III),(4) casting composition (III) of step (3) into a mold(5) and gelling the cast resin.

Abstract: A process for making a balloon for use on a multilumen catheter using as a form for the balloon a mandrel having at least one groove and at least one score line. The mandrel is rotated while metering into the groove a thermoplastic adhesive. The balloon stock is formed by coating the mandrel with a solid thermosetting polyurethane prepolymer. After cooling of the mandrel a film of thermoplastic adhesive is wrapped over the balloon at about the score line. Once the assembly is cured the balloon stock is removed to result in a balloon having an adhesive film on the internal wall at one end and an adhesive film on the external wall at the other end.

Abstract: A method of forming a fibrous web useful for compression molding stiff, board-like structural substrates for panels by thoroughly intermixing a blend of wood fibers and synthetic plastic fibers with a dry, powdery, resinous molding material uniformly disbursed throughout the blend. The mass of intermixed fibers and resinous molding material is covered with a thin, randomly oriented, fibrous scrim material and the fibers are locked to each other and to the scrim mechanically by means of needling them together.

Abstract: Colors of sections of several beef carcasses are measured and the colors are classified into a predetermined number of grades of tone. Colored silicon plastic sol is poured in a glass cell for each grade, and the color of each plastic sol is matched with the classified beef color. The plastic sol is poured into a female mold having an irregular surface resembling a surface of a section of a beef, and the plastic is taken out from the female mold when it becomes gel.

Abstract: A process using molds for curing a composite skin-stiffeners assembly from fiber material impregnated with a resin. This process allows molding and co-curing of single-skin type panels with integral stiffeners, allows stiffeners of variable heights, thicknesses and widths, allows substantial freedom in the layout of stiffeners, and allows even integral cross-stiffeners. Bonding and mechanical fasteners are also dispensed with. This process is further characterized by providing a stiffener forming mold part having a corrugated face, laying composite material over the ridges defined by the corrugated face to form stiffeners of open cross-sectional shape and interspacing gaps between them in bonding contact with skin forming material, and co-curing of the skin-stiffeners assembly.

Abstract: A powder for use in compressing molding is made by coating a high amount of filler by weight, for example calcium metasilicate with a thermoplastic resin, for example, nylon. The amount of filler to nylon is typically above 60% to 98% by weight of the powder. The resultant powder is employed in a compressive molding process in a metallurgy press to manufacture an article which is structurally stable, and which is later solidified and strength increased by crystallizing the nylon or resin in an oven raised to the crystallization temperature of the resin to result in a compressively molded article having high strength characteristics and requiring a small amount of resin as compared to conventional molding processes.

Abstract: A cranium is firstly produced form an epoxy resin, whose thickness is adapted so that the compressive strength at a given point is the same as at the corresponding point of a real cranium. This is followed by the fitting of the soft parts, i.e. the brain, eyeballs, flats of the ear and nasal pyramid. These members are made from a silicone to which a variable quantity of oil has been added to ensure that their hardness is the same as that of the corresponding real organs. The cranium is then placed on a support permitting the correct orientation thereof in the mould where the skin is cast.

Abstract: An injection molded universal joint (10) includes a central retaining member (40) captured between spherical balls (30, 32, 34, 36) seated in bores (22, 24, and 26, 28) located in diametrically opposed arms (14, 16, and 18, 20) of respective shaft members (11, 12). The spherical balls are each pressed through an associated bore until a portion of the ball extends radially inwardly of the arm, and then maintained in position by a plastic material (80) insert molded into and retained in the bore. The insert molded plastic material (80) retains each of the spherical balls in place and permits the central retaining member (40) to be accurately positioned and with a predetermined preload applied to the universal joint (10).

Abstract: A method of fabricating a fiber reinforced resin composite article having tubular structures that has improved density and fewer voids. The method comprises laying up a prepreg that has at least two tubular structures and disposing a thermally conductive metallic support structure within and in contact with the tubular structures. The prepreg is disposed within and in substantially complete contact with a tool which has at least one hole. An expandable bag having at least one opening in communication with a tube is inserted within each tubular structure thereby forming a void space between the bag and the tubular structure. The void space is substantially filled with a solid flowable particulate silicone rubber that contacts the prepreg and the tube is sealed to edge of hole in the tool. The solid flowable rubber is caused to transfer a substantially uniform predetermined pressure to the surface of the prepreg by pressurizing the expandable bag.

Abstract: Particulate mats are transported from the downstream end of an upstream conveyor normally moving continuously in a longitudinal transport direction at a predetermined relatively slow speed to a press downstream in the direction from the upstream conveyor that receives the mats and presses them into hard panels by supporting the mats between the upstream conveyor and the press on a downstream conveyor having an upstream end spaced downstream from the downstream end and a downstream end at the press and an intermediate conveyor extending between the upstream end of the downstream conveyor and the downstream end of the upstream conveyor and having a length in the direction at least equal to that of each of the mats in the direction. A carriage supporting the downstream end of the upstream conveyor, the intermediate conveyor, and the upstream end of the downstream conveyor is reciprocated in the direction at a frequency related to mat size and speed.