Patents Examined by Jack W. Keith
  • Patent number: 11728044
    Abstract: Carbide-based fuel assembly includes outer structural member of ceramic matrix composite material, the interior surface of which is lined in higher temperature regions with an insulation layer of porous refractory ceramic material. Continuous insulation layer extends the length of the fuel assembly or separate insulation layer sections have a thickness increasing step-wise along the length of the fuel assembly from upper (inlet) section towards bottom (outlet) section. A fuel element positioned inward of the insulation layer and between support meshes has a fuel composition including HALEU and the form of a plurality of individual elongated fuel bodies or one or more fuel monolith bodies containing coolant flow channels. Fuel assemblies are distributively arranged in a moderator block, with upper end of the outer structural member attached to an inlet for propellant and lower end of the outer structural member operatively interfaced with a nozzle forming a nuclear thermal propulsion reactor.
    Type: Grant
    Filed: August 11, 2021
    Date of Patent: August 15, 2023
    Assignees: BWXT Advanced Technologies LLC, BWXT Nuclear Energy, Inc.
    Inventors: Eric A. Barringer, Russell R. Jensen, Jeremy L. Gustafson, Matt Ales, Joshua J. Bergman, Ryan T. Swanson, Jonathan K. Witter, Danny Galicki, James B. Inman, Matt Krecicki, Roger Ridgeway
  • Patent number: 11728050
    Abstract: Control rod drives include linearly-moveable control elements inside an isolation barrier. Control rod drives move the control element through secured magnetic elements subject to magnetic fields. Induction coils may generate magnetic fields and be moveable across a full stroke length of the control element in the reactor. A motor may spin a linear screw to move the induction coils on a vertical travel nut. A control rod assembly may house the magnetic elements and directly, removably join to the control element. The control rod assembly may lock with magnetic overtravel latches inside the isolation barrier to maintain an overtravel position. Overtravel release coils outside the isolation barrier may release the latches to leave the overtravel position. Operation includes moving the induction coils with a linear screw to drive the control element to desired insertion points, including full insertion by gravity following de-energization. No direct connection may penetrate the isolation barrier.
    Type: Grant
    Filed: November 30, 2020
    Date of Patent: August 15, 2023
    Assignee: GE-Hitachi Nuclear Energy Americas LLC
    Inventors: Kenneth A. Morgan, David L. Major, Randy M. Brown, Gerald A. Deaver
  • Patent number: 11728043
    Abstract: The disclosure relates to a high temperature gas-cooled reactor core including a plurality of elongate fuel elements arranged in the form of a multi-lobed prism. Each prismatic fuel element includes an elongate prismatic body and a plurality of elongate fuel channels located within the prismatic body, wherein the cross-sectional area of each prismatic fuel element in a plane parallel to the bases of the prismatic fuel element is no more than 800 cm2 and wherein a ratio of the height of the prismatic body to its greatest width is greater than or equal to 3.0.
    Type: Grant
    Filed: June 1, 2021
    Date of Patent: August 15, 2023
    Assignee: U-BATTERY LIMITED
    Inventors: Kornelia Wolodzko, Timothy James Abram
  • Patent number: 11725411
    Abstract: A nuclear fuel assembly is constructed with fuel assembly components that are wire wrapped and positioned in hexagonal rings within a fuel assembly duct. The fuel assembly components positioned in an outermost ring of the fuel assembly are wire wrapped with a pitch that is shorter than fuel assembly components positioned at an interior ring of the fuel assembly. The shorter pitch at the outer ring of the fuel assembly increases pressure drop of a coolant fluid at the edge and corner subchannels and thereby reduces the temperature gradient across the fuel assembly, which provides a higher output temperature of the nuclear reactor without substantially increasing peak temperature of the fuel cladding.
    Type: Grant
    Filed: January 27, 2021
    Date of Patent: August 15, 2023
    Assignee: TERRAPOWER, LLC
    Inventor: Brian C Johnson
  • Patent number: 11728052
    Abstract: Alternative designs for a modular test reactor are presented. In one aspect, a molten fuel salt nuclear reactor includes a vessel defining a reactor volume, the vessel being open-topped and otherwise having no penetrations. A neutron reflector is provided within the vessel and displacing at least some of the reactor volume, the neutron reflector defining a reactor core volume. A plurality of heat exchangers are contained within the vessel above the neutron reflector. A flow guide assembly is provided within the neutron reflector that includes a draft tube draft tube separating a central portion of the reactor core volume from an annular downcomer duct. Fuel salt circulates from the reactor core volume, through the heat exchangers, into the downcomer duct and then back into the reactor core volume.
    Type: Grant
    Filed: July 28, 2021
    Date of Patent: August 15, 2023
    Assignee: Terra Power, LLC
    Inventors: Anselmo T. Cisneros, Jr., Francesco Deleo, Michael J. Edwards, Gregory T. Markham, James A. Roecker, Noor Ullah, Daniel J. Walter, Kent E. Wardle
  • Patent number: 11728046
    Abstract: A fuel assembly includes full length fuel rods which contain a plutonium fissile (Puf) but do not contain a burnable poison, full length fuel rods which contain the fissile uranium and the burnable poison, and partial length fuel rods which contain Puf but do not contain the burnable poison in a channel box. The plutonium enrichment is decreased in an order of the full length fuel rods. The concentration of the burnable poison of the full length fuel rod is higher than the concentration of the full length fuel rod. In each side of a rectangular outermost periphery adjacent to the inner surface of the channel box in a horizontal cross-sectional view of the fuel assembly, two partial length fuel rods are adjacently disposed, and the full length fuel rod containing the burnable poison is disposed to be adjacent to each partial length fuel rod.
    Type: Grant
    Filed: March 21, 2019
    Date of Patent: August 15, 2023
    Assignee: HITACHI-GE NUCLEAR ENERGY, LTD.
    Inventors: Takeshi Mitsuyasu, Motoo Aoyama
  • Patent number: 11728057
    Abstract: A system that provides a direct indication of peak fuel rod centerline temperature and peak fuel rod clad temperature than conventionally inferred from the power distribution by directly and continuously measuring the fuel temperatures of the fuel pellets in one or more of the hottest fuel elements in the core. The peak fuel rod clad temperature is then obtained from the maximum measured peak fuel rod centerline temperature in combination with the maximum coolant core exit temperature and the minimum coolant flow rate.
    Type: Grant
    Filed: August 16, 2021
    Date of Patent: August 15, 2023
    Assignee: Westinghouse Electric Company LLC
    Inventors: Michael D. Heibel, Jorge V. Carvajal, Shawn C. Stafford, Jeffrey L. Arndt
  • Patent number: 11728045
    Abstract: A method for manufacturing a nuclear fuel compact is provided. The method includes forming an additive structure, consolidating a fuel matrix around the additive structure, and thermally processing the fuel matrix to form a fuel compact in which the additive structure is encapsulated therein. The additive structure optionally includes a vertical segment and a plurality of arm segments that extend generally radially from the vertical segment for conducting heat outwardly toward an exterior of the fuel compact. In addition to improving heat transfer, the additive structure may function as burnable absorbers, and may provide fission product trapping.
    Type: Grant
    Filed: September 2, 2022
    Date of Patent: August 15, 2023
    Assignee: UT-BATTELLE, LLC
    Inventors: Kurt A. Terrani, Andrew T. Nelson
  • Patent number: 11724830
    Abstract: A nuclear reactor has first and second plenum plates disposed in a pressure vessel. Both plenum plates have a plurality of apertures. The second plenum plate is parallel to the first plenum plate. A fuel element includes a fuel element coolant flow tube which extends through aligned apertures of the parallel plenum plates. A fuel element standoff spool is disposed about a portion of the fuel element coolant flow tube which is located between the plenum plates. The nuclear reactor is also usable in nuclear thermal propulsion.
    Type: Grant
    Filed: September 18, 2020
    Date of Patent: August 15, 2023
    Assignee: BWXT Nuclear Energy, Inc.
    Inventors: James B. Inman, Steven M. Delessio, Andrew C. Whitten, Curtis G. Hamilton
  • Patent number: 11728054
    Abstract: A method for at least partially disrupting or removing radioactive deposits formed on a surface of a structure in a nuclear water reactor is disclosed. The method includes identifying the structure, taking the structure out of operational service, isolating the structure, contacting the surface of the structure with an aqueous solution, and adding an effective amount of an elemental metal in solid form to the aqueous solution. The effective amount includes an amount to at least partially disrupt or remove the radioactive deposits formed on the surface of the structure. The method is conducted at ambient temperature. The radioactive deposits include oxide-containing radionuclides deposited on the surface. The surface is a primary side structure in the nuclear water reactor.
    Type: Grant
    Filed: June 29, 2017
    Date of Patent: August 15, 2023
    Assignee: Westinghouse Electric Company LLC
    Inventors: Kurtis R. Crytzer, Lauren R. Ikeda, Nicole D. Vitale
  • Patent number: 11728049
    Abstract: A nuclear reactor is designed to couple the load path of the control elements with the reactor core, thus reducing the opportunity for differential movement between the control elements and the reactor core. A cartridge core barrel can be fabricated in a manufacturing facility to include the reactor core, control element supports, and control element drive system. The cartridge core barrel can be mounted to a reactor vessel head, and any movement, such as through seismic forces, transmits an equal direction and magnitude to the control elements and the reactor core, thus inhibiting the opportunity for differential movement.
    Type: Grant
    Filed: February 1, 2021
    Date of Patent: August 15, 2023
    Assignee: TERRAPOWER, LLC
    Inventors: Charles Gregory Freeman, Calen Kaneko, Christopher A Martin, Sean T Mosier
  • Patent number: 11721448
    Abstract: A container holds radioactive material. A sub-criticality controller protects the radioactive material from reaching a criticality from contact with the water. The sub-criticality controller includes a metallic composition having at least one metal component and at least one borate component bonded to the at least one metal component. The metallic composition forms borates when the metallic composition contacts the water.
    Type: Grant
    Filed: July 9, 2020
    Date of Patent: August 8, 2023
    Assignee: National Technology & Engineering Solutions of Sandia, LLC
    Inventor: Yongliang Xiong
  • Patent number: 11721450
    Abstract: A device that will enable material to be irradiated as needed to produce a desired transmutation product inside the core of a nuclear reactor. The device provides a means for monitoring neutron flux in the vicinity of the material being irradiated to allow determination of the amount of transmutation product being produced. The device enables the irradiated material to be inserted into the reactor and held in place at desired axial positions and to be withdrawn from the reactor when desired without shutting down the reactor. The majority of the device may be re-used for subsequent irradiations. The device also enables the simple and rapid attachment of unirradiated target material to the portion of the device that transmits the motive force to insert and withdraw the target material into and out of the reactor and the rapid detachment of the irradiated material from the device for processing.
    Type: Grant
    Filed: July 14, 2020
    Date of Patent: August 8, 2023
    Assignee: Westinghouse Electric Company LLC
    Inventors: Michael D. Heibel, Matthew D. McArdle
  • Patent number: 11721444
    Abstract: Arrangements and devices for reducing and/or preventing wear of a thermal sleeve in a nuclear reactor are disclosed. Arrangements include a first structure provided on or in one the thermal sleeve and a second structure provided on or in the head penetration adapter. At least a portion of the first structure and at least another portion of the second structure interact to resist, reduce, and/or prevent rotation of the thermal sleeve about its central axis relative to the head penetration adapter. Devices include a base for coupling to a guide tube of the reactor and a plurality of protruding members extending upward from the base. Each member having a portion for engaging a corresponding portion of a guide funnel of the thermal sleeve.
    Type: Grant
    Filed: July 14, 2021
    Date of Patent: August 8, 2023
    Assignee: Westinghouse Electric Company LLC
    Inventors: Anthony J. Mastopietro, Eric M. Benacquista
  • Patent number: 11721446
    Abstract: Disclosed is a system for sensing a UF6 gas leak in a nuclear fuel manufacturing process. The system is configured to sense whether or not there is a UF6 gas leak by optically detecting UO2F2 in a solid state generated due to a reaction with outside air. This allows prevention of damage to a detection apparatus by means of sensing in a non-contact manner whether or not there is a UF6 gas leak. Further, the system extends the mechanical life of and reduces the maintenance and repair costs for the detection apparatus.
    Type: Grant
    Filed: December 23, 2020
    Date of Patent: August 8, 2023
    Assignee: Kepco Nuclear Fuel Co., Ltd.
    Inventors: Youngmoon Bae, Seungchul Yang, Dongyong Kwak, Byungkuk Lee, Hyunkwang Cho, Junho Lee
  • Patent number: 11721445
    Abstract: A replacement thermal sleeve with a flange for a reactor vessel closure head penetration adapter housing. By altering a diameter of the flange, a replacement thermal sleeve can be installed through the narrow diameter of the penetration adapter housing opening from under the reactor vessel head. The flange can be compressible or expandable or the tubular wall of the thermal sleeve can be inserted in longitudinal sections, one at a time, into an opening in the underside of the penetration head adapter and reformed within the opening when fully inserted.
    Type: Grant
    Filed: November 14, 2022
    Date of Patent: August 8, 2023
    Assignee: Westinghouse Electric Company LLC
    Inventors: Eric M. Benacquista, Anthony J. Mastopietro, Bryan M. Wilson, Nicholas A. Szweda
  • Patent number: 11721447
    Abstract: An impact amelioration system for nuclear fuel storage components in one embodiment includes a fuel storage canister and outer cask receiving the canister. The canister is configured for storing spent nuclear fuel or other high level radioactive waste. A plurality of impact limiter assemblies are disposed on the bottom closure plate of the cask at the canister interface. Each impact limiter assembly comprises an impact limiter plug frictionally engaged with a corresponding plug hole formed in the cask closure plate. The canister rests on tops of the plugs, which may protrude upwards beyond the top surface of the bottom closure lid. The plugs and holes may mating tapered and frictionally engaged surfaces. During a cask drop event, the canister drives the plugs deeper into the plug holes and elastoplastically deform to dissipate the kinetic impact energy and protect the structural integrity of the canister and its contents.
    Type: Grant
    Filed: December 23, 2020
    Date of Patent: August 8, 2023
    Inventors: Krishna P. Singh, John D. Griffiths
  • Patent number: 11715573
    Abstract: A decommissioning method of biological shielding concrete of a nuclear power plant according to an exemplary embodiment includes: decommissioning a neutron detector positioning device installed to biological shielding concrete surrounding a nuclear reactor to form a plurality of penetrated parts in the biological shielding concrete; inserting a part of a cutting device into the plurality of penetrated parts; and decomposing the biological shielding concrete into a plurality of sub-concrete parts by using the cutting device.
    Type: Grant
    Filed: April 17, 2019
    Date of Patent: August 1, 2023
    Assignee: KOREA HYDRO & NUCLEAR POWER CO., LTD.
    Inventors: Seok-Ju Hwang, Sung-Hoon Hong, Mi-Hyun Lee, Cheon-Woo Kim
  • Patent number: 11710578
    Abstract: Carbide-based fuel assembly includes outer structural member of ceramic matrix composite material (e.g., SiC—SiC composite), insulation layer of porous refractory ceramic material (e.g., zirconium carbide with open-cell foam structure or fibrous zirconium carbide), and interior structural member of refractory ceramic-graphite composite material (e.g., zirconium carbide-graphite or niobium carbide-graphite). Spacer structures between various layers provide a defined and controlled spacing relationship. A fuel element bundle positioned between support meshes includes a plurality of distributively arranged fuel elements or a solid, unitary fuel element with coolant channels, each having a fuel composition including high assay, low enriched uranium (HALEU).
    Type: Grant
    Filed: August 11, 2021
    Date of Patent: July 25, 2023
    Assignees: BWXT Advanced Technologies LLC, BWXT Nuclear Energy, Inc.
    Inventors: Eric A. Barringer, Russell R. Jensen, Jeremy L. Gustafson, Matt Ales, Joshua J. Bergman, Ryan T. Swanson, Jonathan K. Witter, Danny Galicki, James B. Inman, Matt Krecicki, Roger Ridgeway
  • Patent number: 11705249
    Abstract: Thorium-based fuel bundles according to one or more embodiments of the present invention are used in existing PHWR reactors (e.g., Indian 220 MWe PHWR, Indian 540 MWe PHWR, Indian 700 MWe PHWR, CANDU 300/600/900) in place of conventional uranium-based fuel bundles, with little or no modifications to the reactor. The fuel composition of such bundles is 60+ wt % thorium, with the balance of fuel provided by low-enriched uranium (LEU), which has been enriched to 13-19.95% 235U. According to various embodiments, the use of such thorium-based fuel bundles provides (1) 100% of the nominal power over the entire life cycle of the core, (2) high burnup, and (3) non-proliferative spent fuel bundles having a total isotopic uranium concentration of less than 12 wt %. Reprocessing of spent fuel bundles is also avoided.
    Type: Grant
    Filed: June 13, 2022
    Date of Patent: July 18, 2023
    Assignee: CLEAN CORE THORIUM ENERGY LLC
    Inventors: Mehul Shah, Rida Milany, Koroush Shirvan