Abstract: Disclosed herein is a reduced iron production method enabling heat to be input well into reduced-iron raw materials on a hearth covering material in a reduction-melting furnace to improve the efficiency of treatment thereof. The reduced-iron raw materials are set on the hearth covering material through their falls and reduced on the hearth covering material. The hearth covering material is constituted by carbon materials each having a particle diameter of 5 mm or less. At least 7 mass % of the carbon materials have respective particle diameters each being 0.1 mm or less. This restrains the reduced-iron raw materials from embedment into the hearth covering material.
Type:
Grant
Filed:
May 12, 2017
Date of Patent:
April 5, 2022
Assignee:
Kobe Steel, Ltd.
Inventors:
Taiji Hatakeyama, Shorin O, Masahiro Hotta
Abstract: A method forms an implant with a base body made of a biocorrodible magnesium alloy. The methods make magnesium alloy that contains a plurality of statistically distributed particles, with one or more of the elements Y, Zr, Mn, Sc, Fe, Ni, Co, W, Pt and noble earths with the atomic numbers 57 to 71, or the particles comprise alloys or compounds containing one or more of the elements mentioned. The mean distance of the particles from each other is smaller than the hundredfold mean particle diameter.
Type:
Grant
Filed:
July 18, 2018
Date of Patent:
March 29, 2022
Assignee:
BIOTRONIK AG
Inventors:
Hermann Kalb, Alexander Rzany, Bodo Gerold
Abstract: A method for manufacturing a weldable steel component having a chemical composition including, by weight: 0.40%?C?0.45%; 0.75%?Si?1.50%; 0.3%?Mn?3%; 0%?Ni?5%; 1.11%?Cr?4%; 0%?Cu?1%; 0.410%?Mo?1.5%; 0.410%?Mo+W/2?1.5%; 0.038%?Nb?0.3%; 0.0005%?B?0.010%; 0.006%?N?0.025%; Al?0.9%; Si+Al?2.0%, optionally at least one element selected among V, Nb, Ta, S and Ca, in contents less than 0.3%, and among Ti and Zr in contents not more than 0.5%, the rest being iron and impurities resulting from the preparation, the aluminium, boron, titanium and nitrogen contents, expressed in thousandths of %, of said composition further satisfying the following relationship: B??×K+0.5, (1) with K=Min (I*; J*), I*=Max (0; 1), and J*=Max (0; J), I=Min(N; N?0.29(Ti?5)), J=Min(N; 0.5(N?0.52 Al+?{square root over ((N?0.52 Al)2+283)})), and whereof the structure is bainitic, martensitic or martensitic/bainitic and additionally comprises 3 to 20% of residual austenite.
Abstract: A magnesium alloy containing Al, Sr, Ca, and Mn, with the balance being Mg and inevitable impurities, the magnesium alloy having: a structure having an ?-Mg phase, and a precipitate dispersed in at least one of a grain boundary of the ?-Mg phase and a cell boundary, the precipitate including: at least one phase selected from a group A consisting of an Al2Sr phase, an Al4Sr phase, a (Mg, Al)2Sr phase, and a (Mg, Al)4Sr phase; and at least one phase selected from a group B consisting of an Al2Ca phase and a (Mg, Al)2Ca phase, the magnesium alloy having, in a cross section, a total area rate of a group A precipitate and a group B precipitate of greater than or equal to 2.5% and less than or equal to 30%.
Type:
Grant
Filed:
November 15, 2018
Date of Patent:
March 8, 2022
Assignees:
Sumitomo Electric Industries, Ltd., National University Corporation University of Toyama
Abstract: An object of the present invention is to provide a method for separating Dy and Tb from an alloy containing Dy and Tb as constitutional metals without using a solvent extraction method. The method of the present invention as a means for resolution is characterized by comprising vaporizing Dy by subjecting the alloy to a heat treatment in an atmosphere of a pressure Pt(Pa) that, when a Dy—Tb composition in the alloy is DyxTby (atomic composition ratio) and a heat treatment temperature is t, satisfies formula 1: PtTb<Pt<PtDy×(x/(x+y)), wherein PtDy is a vapor pressure (Pa) of Dy alone at the temperature t and PtTb is a vapor pressure (Pa) of Tb alone at the temperature t.
Abstract: The present application provides a low carbon martensitic high temperature strength steel and a preparation method thereof, wherein the chemical composition of the low carbon martensitic high temperature strength steel are: C: 0.10-0.25 wt %, Cr: 10.0-13.0 wt %, Ni: 2.0-3.2 wt %, Mo: 1.50-2.50 wt %, Si?0.60 wt %, Mn?0.60 wt %, W: 0.4-0.8 wt %, V: 0.1-0.5 wt %, Co: 0.3-0.6 wt %, Al: 0.3-1.0 wt %, Nb: 0.01-0.2 wt %, and a balance of Fe. The high temperature strength steel of the present application achieves high strength at high temperature by simultaneously precipitating both nano-coherent carbides and intermetallic compounds. It has an excellent toughness, and can be used for certain structural parts under special working conditions, such as aero-engines to increase its service life and service temperature.
Type:
Grant
Filed:
December 1, 2020
Date of Patent:
January 11, 2022
Assignee:
University of Science and Technology Beijing
Abstract: The present invention provides a method for manufacturing a rare-earth magnet, the method comprising the steps of preparing a rare-earth magnet raw material powder including R, Fe and B as composition components (R is one or more elements selected from the rare earth elements including Y and Sc); packing the raw material powder into a molding die, and compacting and molding the raw material powder while applying a magnetic field, wherein, in the compacting and molding step, compacting is performed biaxially, in the directions of X and Y axes, when the magnetic field is applied in the direction of Z axis.
Abstract: A permanent magnet may include a Fe16N2 phase in a strained state. In some examples, strain may be preserved within the permanent magnet by a technique that includes etching an iron nitride-containing workpiece including Fe16N2 to introduce texture, straining the workpiece, and annealing the workpiece. In some examples, strain may be preserved within the permanent magnet by a technique that includes applying at a first temperature a layer of material to an iron nitride-containing workpiece including Fe16N2, and bringing the layer of material and the iron nitride-containing workpiece to a second temperature, where the material has a different coefficient of thermal expansion than the iron nitride-containing workpiece. A permanent magnet including an Fe16N2 phase with preserved strain also is disclosed.
Abstract: An iron-based alloy includes, in weight percent, carbon from about 1 to about 2 percent; manganese from about 0.1 to about 1 percent; silicon from about 0.1 to about 2.5 percent; chromium from about 11 to about 19 percent; nickel up to about 8 percent; vanadium from about 0.8 to about 5 percent; molybdenum from about 11 to about 19 percent; tungsten up to about 0.5 percent; niobium from about 1 to about 4 percent; cobalt up to about 5.5 percent; boron up to about 0.5 percent; nitrogen up to about 0.5 percent, copper up to about 1.5 percent, sulfur up to about 0.3 percent, phosphorus up to about 0.3 percent, up to about 5 percent total of tantalum, titanium, hafnium and zirconium; iron from about 50 to about 70 percent; and incidental impurities. The alloy is suitable for use in elevated temperature applications such as in valve seat inserts for combustion engines.
Type:
Grant
Filed:
May 6, 2020
Date of Patent:
January 4, 2022
Assignee:
L.E. Jones Company
Inventors:
Cong Yue Qiao, David Doll, Todd Trudeau, Douglas Dooley
Abstract: Provided are a magnetic disk and a method of fabricating the magnetic disk. The magnetic disk includes an aluminum alloy plate fabricated by a process involving a CC method and a compound removal process, and an electroless Ni—P plating layer disposed on the surface of the plate. The aluminum alloy plate is composed of an aluminum alloy containing 0.4 to 3.0 mass % (hereinafter abbreviated simply as “%”) of Fe, 0.1% to 3.0% of Mn, 0.005% to 1.000% of Cu, 0.005% to 1.000% of Zn, with a balance of Al and unavoidable impurities. In the magnetic disk, the maximum amplitude of waviness in a wavelength range of 0.4 to 5.0 mm is 5 nm or less, and the maximum amplitude of waviness in a wavelength range of 0.08 to 0.45 mm is 1.5 nm or less.
Type:
Grant
Filed:
November 28, 2018
Date of Patent:
December 28, 2021
Assignees:
UACJ CORPORATION, FURUKAWA ELECTRIC CO., LTD.
Abstract: A raw material for direct reduction which is reduced in a shaft furnace includes a raw material, and a coating layer which coats the raw material and has a porosity of 20 volume % or more.
Abstract: A method for heat-treating a metal strip, where the metal strip is pre-heated continuously in a pre-heating zone with the aid of hot gas and subsequently undergoes further heat treatment in a directly fired furnace in a reducing and/or oxidizing atmosphere. The metal strip is pre-heated in the pre-heating zone with hot inert gas and further heated with an electric heating system before entering the directly fired furnace. A furnace plant for implementing the process and a related heat recovery system are also disclosed.
Type:
Grant
Filed:
March 22, 2017
Date of Patent:
December 7, 2021
Assignee:
Andritz Technology and Asset Management GmbH
Abstract: A powder boronizing composition comprising: a. 0.5 to 4.5 wt % of a boron source selected from B4C, amorphous boron, calcium hexaboride, borax or mixtures thereof; b. 45.5 to 88.5 wt % of a diluent selected from SiC, alumina or mixtures thereof; c. 1.0 to 20.0 wt % of an activator selected from KBF4, ammonia chloride, cryolite or mixtures thereof; and d. 10.0 to 30.0 wt % of a sintering reduction agent selected from carbon black, graphite or mixtures thereof.
Type:
Grant
Filed:
March 12, 2018
Date of Patent:
December 7, 2021
Assignee:
BWT LLC
Inventors:
Craig Zimmerman, Nick Bugliarello-Wondrich, Jeff Hemmer
Abstract: A magnesium alloy including about 2 percent by weight to about 8 percent by weight zinc, about 0.1 percent by weight to about 3 percent by weight manganese, about 1 percent by weight to about 6 percent by weight tin, about 0.1 percent by weight to about 4 percent by weight yttrium, and balance magnesium and impurities.
Abstract: A high-strength cold rolled steel sheet having mechanical characteristics having a tensile strength of not less than 780 MPa, a yield ratio of not more than 70%, and a small in-plane anisotropy of a tensile characteristicis obtained by hot rolling a steel slab comprising by mass % C: 0.07 to 0.12%, Si: not more than 0.7%, Mn: 2.2 to 2.8% and Ti and Nb: 0.02 to 0.08% in total, and cold rolling the sheet, followed by continuous annealing to form a steel texture comprised of ferrite having an area ratio of 40 to 80% with respect to the whole texture, and a second phase constituted by tempered martensite, fresh martensite and bainite, wherein the total area ratio of the bainite and the tempered martensite to the second phase is 50 to 80%, and the aspect ratio of the fresh martensite is in the range of 1.0 to 1.5.
Abstract: Endodontic instruments for use in performing root canal therapy on a tooth are disclosed. In one form, the instruments include an elongate shank having a cutting edge extending from a distal end of the shank along an axial length of the shank. The shank comprises a titanium alloy, and the shank is prepared by heat-treating the shank at a temperature above 25° C. in an atmosphere consisting essentially of a gas unreactive with the shank. In another form, the endodontic instruments have an elongate shank having a cutting edge extending from a distal end of the shank along an axial length of the shank. The shank consists essentially of a titanium alloy selected from alpha-titanium alloys, beta-titanium alloys, and alpha-beta-titanium alloys. The instruments solve the problems encountered when cleaning and enlarging a curved root canal.
Abstract: A sintered R-T-B based magnet includes a main phase crystal grain and a grain boundary phase, in which R: not less than 27.5 mass % and not more than 35.0 mass % (R always includes at least Nd and Pr); B: not less than 0.80 mass % and not more than 1.05 mass %; Ga: not less than 0.05 mass % and not more than 1.0 mass %; M: not more than 2 mass % (where M is at least one of Cu, Al, Nb, and Zr); and a balance T (where T is Fe, or Fe and Co) and impurities. At 300-?m depth from the magnet surface, a Pr/Nd ratio in a central portion of a main phase crystal grain is lower than 1, and a Pr/Nd ratio in an intergranular grain boundary is higher than 1. The Ga concentration gradually decreases in a portion of the magnet from the surface toward the interior.
Abstract: A grain-oriented electrical steel sheet that includes a base coating with a high TiN ratio advantageous for the application of tension to the steel sheet and has excellent magnetic property is provided. The grain-oriented electrical steel sheet includes: a base coating having a peak value PTiN of TiN in the form of osbornite, observed in a range of 42°<2?<43° and a peak value PSiO2 of SiO2 in the form of cristobalite, observed in a range of 23°<2?<25° of both more than 0 and satisfying a relationship PTiN?PSiO2, in thin-film X-ray diffraction analysis; and an iron loss W17/50 of 1.0 W/kg or less.
Abstract: The steel material for a carburized bearing part according to the present invention contains, by mass %, C: 0.25 to 0.45%, Si: 0.15 to 0.45%, Mn: 0.40 to 1.50%, P: 0.015% or less, S: 0.005% or less, Cr: 0.60 to 2.00%, Mo: 0.10 to 0.35%, V: 0.20 to 0.40%, Al: 0.005 to 0.100%, Ca: 0.0002 to 0.0010%, N: 0.0300% or less and O: 0.0015% or less, with the balance being Fe and impurities, and satisfies Formulae (1) to (3). 1.20<0.4Cr+0.4Mo+4.5V<2.75??(1) A1/A2>0.50??(2) 2.7C+0.4Si+Mn+0.45Ni+0.8Cr+Mo+V>2.55??(3) Formula (2) shows an area fraction of sulfides containing Ca in an amount of 1 mol % or more among sulfides having an equivalent circular diameter of 1 ?m or more.
Abstract: A method for producing an electrically conductive thin film on a substrate is disclosed. Initially, a reducible metal compound and a reducing agent are dispersed in a liquid. The dispersion is then deposited on a substrate as a thin film. The thin film along with the substrate is subsequently exposed to a pulsed electromagnetic emission to chemically react with the reducible metal compound and the reducing agent such that the thin film becomes electrically conductive.
Type:
Grant
Filed:
December 5, 2019
Date of Patent:
November 9, 2021
Assignee:
NCC NANO, LLC
Inventors:
Dave S. Pope, Kurt A. Schroder, Ian M. Rawson