Patents Examined by Jie Yang
  • Patent number: 11492689
    Abstract: The rail having a chemical composition containing C: 0.70-1.00 mass %, Si: 0.50-1.60 mass %, Mn: 0.20-1.00 mass %, P: ?0.035 mass %, S: ?0.012 mass %, Cr: 0.40-1.30 mass %, where Ceq defined by the formula (1) is 1.04-1.25, Ceq=[% C]+([% Si]/11)+([% Mn]/7)+([% Cr]/5.8)??(1) where [% M] is the content in mass % of the element M, the balance being Fe and inevitable impurities, where Ceq(max) is ?1.40, where the Ceq(max) is determined by the formula (2) using maximum contents of C, Si, Mn, and Cr obtained by subjecting a region between specified positions to EPMA line analysis; and a pearlite area ratio in the region is 95% or more, Ceq(max)=[% C(max)]+([% Si(max)]/11)+([% Mn(max)]/7)+([% Cr(max)]/5.8)??(2) where [% M(max)] is the maximum content of the element M.
    Type: Grant
    Filed: March 28, 2019
    Date of Patent: November 8, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Keisuke Ando, Tatsumi Kimura, Satoshi Igi
  • Patent number: 11491581
    Abstract: A tailor-welded blank is made of two steels, one steel of Alloy A and one steel of Alloy B. Alloy A comprises 0.10-0.50 wt % C, 0.1-0.5 wt % Si, 2.0-8.0 wt % Mn, 0.0-6.0 wt % Cr, 0.0-2.0 wt % Mo, 0.0-0.15 wt % Ti, and 0.0-0.005 wt % B and wherein Alloy B comprises 0.06-0.12 wt % C, 0.1-0.25 wt % Si, 1.65-2.42 wt % Mn, 0.0-0.70 wt % Cr, 0.08-0.40 wt % Mo, 0.0-0.05 wt % V, and 0.01-0.05 wt % Ti.
    Type: Grant
    Filed: November 2, 2018
    Date of Patent: November 8, 2022
    Assignee: Cleveland-Cliffs Steel Properties Inc.
    Inventors: Erik James Pavlina, Stephen Bryant Tate
  • Patent number: 11479832
    Abstract: Provided is a smelting method for producing metal by reducing a mixture that includes an oxide ore such as nickel oxide ore, wherein it is possible to improve productivity by raising the metal recovery rate as well as to inexpensively and efficiently produce high-quality metal. The present invention is a smelting method in which: an oxide ore and a carbonaceous reducing agent are mixed; the resulting mixture is heated and subjected to a reduction treatment; and metal and slag, which are reduction products, are obtained, wherein the reduction treatment is carried out in a state in which one or more surface deposits selected from carbonaceous reducing agents, metal oxides, and oxidation inhibitors are deposited on the surface of the mixture.
    Type: Grant
    Filed: April 19, 2017
    Date of Patent: October 25, 2022
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Takashi Iseki, Yukihiro Goda, Jun-ichi Kobayashi, Shuji Okada
  • Patent number: 11473170
    Abstract: A process for nickel concentration and extraction from non-sulfidic iron-bearing nickeliferous resources is disclosed. The process includes an atmospheric acid-based leaching treatment of the non-sulfidic iron-bearing nickeliferous resources by oxalic acid to produce a nickel concentrate comprising distinct nickel oxalate particles. The nickel concentrate is technically amenable to further chemical and physical processing to obtain various high-grade nickel products.
    Type: Grant
    Filed: September 20, 2018
    Date of Patent: October 18, 2022
    Inventors: Mohammad Asadrokht, Alireza Zakeri
  • Patent number: 11473178
    Abstract: The present disclosure relates to wear-resistant steel comprising, by weight, carbon (C): 0.19 to 0.28%, silicon (Si): 0.1 to 0.7%, manganese (Mn): 0.6 to 1.6%, phosphorus (P): 0.05% or less, sulfur (S): 0.02% or less, aluminum (Al): 0.07% or less, chromium (Cr): 0.01 to 0.5%, nickel (Ni): 0.01 to 3.0%, copper (Cu): 0.01 to 1.5%, molybdenum (Mo): 0.01 to 0.5%, boron (B): 50 ppm or less, and cobalt (Co): 0.02% or less, further comprising one or more selected from the group consisting of titanium (Ti): 0.02% or less, niobium (Nb): 0.05% or less, vanadium (V): 0.05% or less, and calcium (Ca): 2 to 100 ppm, and comprising a remainder of iron (Fe) and other unavoidable impurities, wherein C, Ni, and Cu satisfy the following relationship 1, wherein a microstructure includes 97 area % or more of martensite: C×Ni×Cu?0.05.??[Relationship 1] .
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: October 18, 2022
    Assignee: POSCO
    Inventors: Seng-Ho Yu, Young-Jin Jung, Yong-Woo Kim
  • Patent number: 11466350
    Abstract: There are provided a high-strength steel sheet excellent in strength, workability in terms of, for example, ?, and energy absorption characteristics, and a production method therefor. The high-strength steel sheet has a specific component composition and a steel microstructure containing, on an area percent basis, 1% to 35% ferrite having an aspect ratio of 2.0 or more, 10% or less ferrite having an aspect ratio of less than 2.0, less than 5% non-recrystallized ferrite, 40% to 80% in total of bainite and martensite containing carbide, 5% to 35% in total of fresh martensite and retained austenite, and 3% to 35% retained austenite, the retained austenite having a C content of 0.40% to 0.70% by mass.
    Type: Grant
    Filed: February 6, 2019
    Date of Patent: October 11, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Hiroshi Hasegawa, Tatsuya Nakagaito
  • Patent number: 11459647
    Abstract: Provided are a high-strength cold rolled steel sheet that has a tensile strength of 980 MPa or more, excellent ductility, and a low failure rate in a hole expanding test, and a method for manufacturing the same. A high-strength cold rolled steel sheet comprises a predetermined composition, wherein a total area ratio of ferrite and bainitic ferrite is 20% to 80%, an area ratio of retained austenite (RA) is more than 10% and 40% or less, an area ratio of tempered martensite is more than 0% and 50% or less, a ratio of RA with an aspect ratio of 0.5 or less is 75% or more, a ratio of RA with an aspect ratio of 0.5 or less in ferrite grain boundaries is 50% or more, and an average KAM value of bcc phase is 1° or less.
    Type: Grant
    Filed: December 13, 2018
    Date of Patent: October 4, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Takaaki Tanaka, Yuki Toji
  • Patent number: 11459642
    Abstract: The present disclosure shows a superplastic-forming aluminum alloy plate that has excellent properties for superplastic-forming, such as blow forming, and that has excellent surface properties after forming. Shown is a superplastic-forming aluminum alloy plate and a production method therefor, the superplastic-forming aluminum alloy plate being characterized by comprising an aluminum alloy which contains 2.0 to 6.0 mass % Mg, 0.5 to 1.8 mass % Mn and 0.40 mass % or less Cr and in which the balance consists of Al and unavoidable impurities, wherein the unavoidable impurities are restricted to have 0.20 mass % or less Fe and 0.20 mass % or less Si, the 0.2% proof stress is 340 MPa or more, and the density of intermetallic compounds having an equivalent circular diameter of 5 to 15 ?m at the RD-TD plane which extends along the center of the plate cross-section is 50 to 400 pieces/mm2.
    Type: Grant
    Filed: October 8, 2015
    Date of Patent: October 4, 2022
    Assignee: UACJ CORPORATION
    Inventors: Tomoyuki Kudo, Yoshifumi Shinzato, Ryo Kuramoto
  • Patent number: 11453922
    Abstract: Provided is an ultra-high-strength steel sheet having an excellent hole expandability and yield ratio, including, in terms of wt %: 0.05-0.2% of carbon (C); 2.0% or less of silicon (Si); 4.1-9.0% of manganese (Mn); 0.05% or less (excluding 0%) of phosphorus (P); 0.02% or less (excluding 0%) of sulfur (S); 0.5% or less (excluding 0%) of aluminum (Al); 0.02% or less (excluding 0%) of nitrogen (N); and a balance of iron (Fe) and other inevitable impurities, wherein the following Equation 1 is satisfied, and wherein microstructures includes, in volume percentage, 10-30% or retained austenite, 50% or more of annealed martensite, and 20% or less of other phases including alpha martensite and epsilon martensite, Equation 1: C/12+Ti/48+Nb/93+V/51+Mo/96?0.015.
    Type: Grant
    Filed: October 24, 2017
    Date of Patent: September 27, 2022
    Assignee: POSCO
    Inventors: Joo-Hyun Ryu, Kyoo-Young Lee, Sea-Woong Lee, Won-Hwi Lee
  • Patent number: 11453935
    Abstract: A steel sheet for hot stamping use used as a material for a hot stamped article excellent in strength or bending deformability, having a predetermined chemical composition, having a microstructure containing at least one of lower bainite, martensite, and tempered martensite in an area ratio of 90% or more, having an X-ray random intensity ratio of {112}<111> of the crystal grains forming the above lower bainite, martensite, or tempered martensite of 2.8 or more, having a number density of grain size 50 nm or less cementite or epsilon carbides in the microstructure of 1×1016/cm3 or more, and having a grain boundary solid solution ratio Z defined by Z=(mass % of one or both of Nb and Mo at grain boundaries)/(mass % of one or both of Nb and Mo at time of melting) of 0.4 or more.
    Type: Grant
    Filed: March 29, 2018
    Date of Patent: September 27, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yuri Toda, Kazuo Hikida, Shingo Fujinaka, Tomohito Tanaka
  • Patent number: 11453934
    Abstract: The present invention relates to high-strength high-toughness low-temperature thick-plate structural steel and a heat treatment method thereof. The steel is composed of the following components by weight percentage: C: 0.03-0.08%, Cr: 0.8-1.9%, Mn: 0.01-1.0%, Ni: 3.5-7%, Mo: 0.2-0.5%, V: 0.15-0.2%, Nb: 0.01-0.05%, Cu: 1.2-3.8%, Al: 0-0.5%, P: <0.015%, S: <0.010%, and Fe and inevitable impurities as balance. Compared with the prior art, a steel plate prepared in the present invention can be used at low temperature of ?20 to ?120° C. and ?196° C., maintains relatively high strength and certain toughness, and mainly resolves a technical problem that existing high-strength high-toughness quenched and tempered steel cannot meet equipment requirements in polar resource and energy development; transportation, etc.
    Type: Grant
    Filed: September 14, 2020
    Date of Patent: September 27, 2022
    Inventors: Qingdong Liu, Wei Hou, Jianfeng Gu
  • Patent number: 11441211
    Abstract: Provided is a method for producing alloy steel, the method comprising producing first alloy steel in a temperature holding furnace; maintaining the first alloy steel at a temperature of no lower than a melting point in the temperature holding furnace; and producing second alloy steel having an alloy content lower than the alloy content in the first alloy steel by melt mixing of the first alloy steel and molten steel. In the producing of the alloy steel, melting and storing of the ferroalloy are continuously performed, and thus, the temperature drop of the ferroalloy may be suppressed or prevented.
    Type: Grant
    Filed: December 16, 2016
    Date of Patent: September 13, 2022
    Assignee: POSCO
    Inventors: Woong Hee Han, Chong Tae Ahn, Soo Chang Kang, Jun Jeong Beak, Min Ho Song
  • Patent number: 11441206
    Abstract: A system and method of controlling a metal melting process in a melting furnace, including determining at least one furnace parameter characterizing a melting furnace, adding a charge containing solid metal into the melting furnace, detecting at least one charge parameter characterizing the charge, firing a burner into the melting furnace to provide heat to melt the charge, and exhausting burner combustion products from the furnace, detecting at least one process parameter characterizing progress of melting the charge, calculating a furnace efficiency based on the at least one furnace parameter, calculating a predicted process pour readiness time based on the at least one charge parameter, the at least one process parameter, and the furnace efficiency, and controlling the metal melting process based on the predicted process pour readiness time.
    Type: Grant
    Filed: May 25, 2018
    Date of Patent: September 13, 2022
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Shailesh Pradeep Gangoli, Avishek Guha, Anshu Gupta, Reed Jacob Hendershot, Michael J. Gallagher, Martin Lawrence, Petr Tlamicha
  • Patent number: 11434558
    Abstract: An NPR non-magnetic steel material for rock bolt and a production method thereof are disclosed. The NPR non-magnetic steel material for rock bolt has a composition, in weight percent, consisting of: C: 0.4-0.7%, MN: 15-20%, Cr: 1-18%, Si: 0.3-3%, Ca: 0.05-0.15%, Cu: ?0.03%, Ni: ?0.02%, S: ?0.001%, P: ?0.001%, and the rest being Fe and unavoidable impurity elements. The NPR non-magnetic steel material for rock bolt and the production method thereof effectively solve the problems of steel materials for rock bolt in the prior art such as strong magnetism, low tensile strength and low effective elongation. The NPR non-magnetic steel material for rock bolt has a fully-austenitized structure and is non-magnetic, its yield strength is adjustable in the range of 600-1000 MPa, and its elongation is adjustable in the range of 20-60%.
    Type: Grant
    Filed: May 23, 2018
    Date of Patent: September 6, 2022
    Inventors: Manchao He, Min Xia
  • Patent number: 11427899
    Abstract: An NPR steel material for rock bolt and a production method thereof are disclosed. The NPR steel material for rock bolt has a composition, in weight percent, consisting of: C: 0.4-0.7%, Mn: 15-20%, Si: ?0.1%, Cu: ?0.03%, Cr: ?0.01%, Ni: ?0.02%, S: ?0.001%, P: ?0.001%, and the rest being Fe and unavoidable impurity elements. The NPR steel material for rock bolt and the production method thereof effectively solve the problem that rock bolts in the prior art have low tensile strength and low effective elongation. The NPR steel material for rock bolt has a yield strength adjustable in the range of 500-1100 MPa, and an elongation adjustable in the range of 10-80%.
    Type: Grant
    Filed: May 23, 2018
    Date of Patent: August 30, 2022
    Assignee: XIA, MIN
    Inventors: Manchao He, Min Xia
  • Patent number: 11426820
    Abstract: A welded steel part with a very high mechanical strength is provided. The welded steel part is obtained by heating followed by hot forming, then cooling of at least one welded blank obtained by butt welding of at least one first and one second sheet. The at least one first and second sheets including, at least in part, a steel substrate and a pre-coating which includes an intermetallic alloy layer in contact with the steel substrate, topped by a metal alloy layer of aluminum or aluminum-based alloy. A method for the fabrication of a welded steel part and the fabrication of structural or safety parts for automotive vehicles are also provided.
    Type: Grant
    Filed: June 29, 2017
    Date of Patent: August 30, 2022
    Assignee: ArcelorMittal
    Inventors: Laurent Cretteur, Qingdong Yin, Francis Schmit, Wolfram Ehling
  • Patent number: 11428319
    Abstract: Build cylinder arrangements for machines for the layered production of three-dimensional objects by sintering or melting with a high-energy beam, of powdered material, are disclosed and have a base member and a piston that can be moved on an inner side of the base member along a central axis of the base member. The piston has at its upper side a substrate for building a three-dimensional object, and on the piston is a seal in abutment with the inner side of the base member for sealing the powdered material. The seal is a circumferential fiber metal seal of metal fibers that are pressed together and the pressed metal fibers are arranged with resilient compression stress between the piston and the inner side of the base member.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: August 30, 2022
    Assignee: TRUMPF Laser- und Systemtechnik GmbH
    Inventor: Markus Pieger
  • Patent number: 11421295
    Abstract: Provided is an ultra high-strength hot-rolled steel sheet, having tensile strength of 800 MPa, and a method for manufacture same, the method enabling excellent surface quality, workability, weldability as well as significantly reduced deviation of the mechanical property in the width and length directions of the steel sheet by means of an endless rolling mode in a continuous casting-direct rolling process.
    Type: Grant
    Filed: July 6, 2018
    Date of Patent: August 23, 2022
    Assignee: POSCO
    Inventors: Jong-Pan Kong, Jea-Sook Chung
  • Patent number: 11414719
    Abstract: A high strength stainless steel seamless pipe for oil country tubular goods which is excellent in hot workability, has a high strength, suppresses scattering in the strength, and has excellent carbon dioxide corrosion resistance. The steel pipe has a yield strength of 655 MPa or more, and a chemical composition comprising, by mass %, C: 0.005 to 0.05%, Si: 0.05 to 0.50%, Mn: 0.20 to 1.80%, P: 0.030% or less, S: 0.005% or less, Cr: 12.0 to 17.0%, Ni: 4.0 to 7.0%, Mo: 0.5 to 3.0%, Al: 0.005 to 0.10%, V: 0.005 to 0.20%, Co: 0.01 to 1.0%, N: 0.005 to 0.15%, and O: 0.010% or less with the balance being Fe and inevitable impurities. Cr, Ni, Mo, Cu, and C satisfy a specified expression, and Cr, Mo, Si, C, Mn, Ni, Cu, and N satisfy another specified expression.
    Type: Grant
    Filed: December 16, 2016
    Date of Patent: August 16, 2022
    Assignee: JFE Steel Corporation
    Inventors: Kenichiro Eguchi, Yasuhide Ishiguro
  • Patent number: 11408048
    Abstract: A high strength, hot rolled abrasive wear resistant steel strip with low carbon equivalent values, with a Brinell hardness in the range of 400-465 HBW and a tensile strength in the range of 1180-1500 MPa for strip thicknesses in the range of 3-20 mm, as well as a process for producing such a high strength, hot rolled abrasive wear resistant steel strip.
    Type: Grant
    Filed: May 24, 2018
    Date of Patent: August 9, 2022
    Assignee: TATA STEEL UK LIMITED
    Inventor: Bin Xiao