Patents Examined by John J. Zimmerman
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Patent number: 8586193Abstract: A spacer for a sealed unit is formed of a stretched elongate strip of material, such as metal. The elongate strip is longitudinally stretched, causing a reduction in the thickness of the material. Stretching is performed by applying a tension across a segment of an elongate strip. The tension can be applied to the elongate strip by passing the elongate strip through at least two spaced sets of rollers. A first set of rollers operating at a first speed engages with the elongate strip and a second set of rollers operating at a second speed applies a tension to the elongate strip to cause stretching of the material. Corrugated rollers can also be used to form the material into an undulating shape.Type: GrantFiled: July 14, 2010Date of Patent: November 19, 2013Assignee: Infinite Edge Technologies, LLCInventors: Eric B. Rapp, Paul Trpkovski, Gary R. Matthews
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Patent number: 8574723Abstract: The invention relates to a sandwich material for brazing comprising a core layer of a first aluminum alloy and a barrier layer of a second aluminum alloy characterized by that: the first alloy, constituting the core layer contains (in weight %): 0.8-2% Mn, ?1.0% Mg, 0.3-1.5% Si, ?0.3% Ti, ?0.3% Cr, ?0.3% Zr, ?1.3% Cu, ?0.5% Zn, ?0.2% In, ?0.1% Sn and ?0.7% (Fe+Ni), the balance consisting of Al and ?0.05% of each of the unavoidable impurities, and that the second alloy, constituting the barrier layer contains (in weight %): ?0.2% Mn+Cr, ?1.0% Mg, ?1.5% Si, ?0.3% Ti, ?0.2% Zr, ?0.3% Cu, ?0.5% Zn, ?0.2% In, ?0.1% Sn and ?1.5% (Fe+Ni), the balance consisting of Al and ?0.05% of each of the unavoidable impurities, The invention also concerns a method for the manufacture of the sandwich material, a brazed product, such as a heat exchanger comprising the sandwich material and the use of the brazed product at high and low temperatures.Type: GrantFiled: February 10, 2009Date of Patent: November 5, 2013Assignee: Sapa Heat Transfer ABInventor: Hans-Erik Ekström
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Patent number: 8574722Abstract: An electrical conductor has a metal substrate. A seal plating layer is provided on and exterior of the metal substrate. A nickel plating layer is provided on and exterior of the seal plating layer. A gold plating layer is provided on and exterior of the nickel plating layer. The seal plating layer is a non-nickel based metal. Optionally, the seal plating layer may be tin based. Optionally, the seal plating layer may create intermetallic interface layers with the nickel plating layer and the metal substrate. Optionally, the electrical conductor may constitute a contact configured for mating with at least one of a printed circuit board or another mating contact.Type: GrantFiled: May 9, 2011Date of Patent: November 5, 2013Assignee: Tyco Electronics CorporationInventors: George Jyh-Shann Chou, Robert Daniel Hilty
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Patent number: 8563142Abstract: A dual brazing alloy element for a materially integral connection of a ceramic surface to a metallic surface includes a first layer having a Ni-based brazing alloy with a Ni content of at least 50% by weight and having at least one component configured to lower a melting point of the Ni-based brazing alloy selected from the group consisting of Si, B, Mn, Sn and Ge. A second layer includes an active brazing alloy material having a total content of 1-15% by weight of at least one active element selected from the group consisting of Ti, Hf, Zr and V.Type: GrantFiled: September 29, 2011Date of Patent: October 22, 2013Assignee: Alstom Technology LtdInventors: Hans-Peter Bossmann, Alexander Schnell
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Patent number: 8557397Abstract: A steel form having a stainless steel exterior; the steel form includes a core region that comprises at least 55 wt. % iron which is metallurgically bonded to a stainless steel coating that consists of a stainless steel region and a bonding region. The stainless steel region can have a thickness of about 1 ?m to about 250 ?m, and a stainless steel composition that is approximately consistent across the thickness of the stainless steel region. The stainless steel composition includes an admixture of iron and about 10 wt. % to about 30 wt. % chromium. The bonding region is positioned between the stainless steel region and the core region, has a thickness that is greater than 1 ?m and less than the thickness of the stainless steel region, and has a bonding composition.Type: GrantFiled: September 28, 2012Date of Patent: October 15, 2013Assignee: Arcanum Alloy Design Inc.Inventors: Daniel E. Bullard, Joseph E. McDermott
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Patent number: 8555500Abstract: A method of producing or repairing single-crystalline turbine or engine components by the following steps: heating of braze filler metal to a temperature which is greater than or equal to the melting temperature of the braze filler metal; introducing the molten mass of the braze filler metal produced through the heating process into a crack formed in the turbine or engine component, or into the gap formed between two turbine or engine components, or into a damaged area of a turbine or engine component; and non-isothermal control or regulation of the temperature of the braze filler metal or turbine or engine component during an epitaxic solidification process of the braze filler metal.Type: GrantFiled: May 31, 2007Date of Patent: October 15, 2013Assignee: MTU Aero Engines GmbHInventors: Andreas Vossberg, Hans Joachim Rösler, Sebastian Piegert
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Patent number: 8545993Abstract: A composite material with a ballistic protective effect having a first, outer layer made of a first steel alloy and at least one second layer which is arranged under the first layer and is made of a second steel alloy. The composite material with a ballistic protective effect allows for a reduction in the weight or the wall thicknesses of the composite material in comparison to conventional composite ballistic materials, by utilizing a first steel alloy of the first layer that has the following alloy constituents in percent by weight (% by weight): 0.06%?C ?1.05%, 0.05%?Si?1.65%, 0.3%?Mn?2.65%, 0.015%?Al?1.55%; Cr?1.2%, Ti?0.13%, Mo?0.7%, Nb?0.1%, B?0.005%, P?0.08%, S?0.01%, Ni?4.0%, and V?0.05%, the remainder being Fe and inevitable impurities. The second layer of the composite material having a higher elongation than the first layer.Type: GrantFiled: May 6, 2009Date of Patent: October 1, 2013Assignee: ThyssenKrupp Steel Europe AGInventors: Jens-Ulrik Becker, Harald Hofmann, Christian Höckling, Andreas Kern, Udo Schriever, Horst Walter Tamler, Hans-Joachim Tschersich
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Patent number: 8535813Abstract: A use of a coilable multi-layer metallic composite material produced by means of roll-cladding in a vehicle structure, in particular a body structure, provides an alternative to monolithic materials. The composite material used in a vehicle structure is a lightweight composite material and comprises three layers of a steel alloy, wherein at least one of the layers is formed from a high-strength or very high-strength steel alloy.Type: GrantFiled: April 27, 2009Date of Patent: September 17, 2013Assignee: ThyssenKrupp Steel Europe AGInventors: Jens-Ulrik Becker, Lothar Patberg, Peter Seyfried, Horst Walter Tamler, Roland Wunderlich
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Patent number: 8534344Abstract: System and method of producing multi-layered aluminum alloy products are disclosed. A multi-layered aluminum alloy product may be formed by first heating a first aluminum alloy to a first temperature where the first temperature is at least about 5° C. lower than the eutectic temperature of the first aluminum alloy, second heating a second aluminum alloy to a second temperature where the second temperature is at least about 5° C. higher than the liquidus temperature of the second aluminum alloy, and coupling the second aluminum alloy to the first aluminum alloy to produce a multi-layered aluminum alloy product.Type: GrantFiled: March 31, 2009Date of Patent: September 17, 2013Assignee: Alcoa Inc.Inventors: Men G. Chu, Jeffrey J. Shaw
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Patent number: 8524377Abstract: An aluminum alloy clad sheet for heat exchangers includes a core layer, a sacrificial layer disposed on one side of the core layer, and a brazing layer of an Al—Si alloy disposed on the other side of the core layer, wherein the core layer contains Si: 0.15% to 1.6% by mass, Mn: 0.3% to 2.0% by mass, Cu: 0.1% to 1.0% by mass, Ti: 0.02% to 0.30% by mass, and the remainder of Al and incidental impurities, and the sacrificial layer contains Zn: 4.0% to 10.0% by mass, Cr: 0.01% to 0.5% by mass, and the remainder of Al and incidental impurities.Type: GrantFiled: January 19, 2010Date of Patent: September 3, 2013Assignee: Kobe Steel, Ltd.Inventors: Nobuhiro Kobayashi, Shinji Sakashita, Toshiki Ueda
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Patent number: 8524376Abstract: In an Sn-plated strip in which a copper alloy containing 15 to 40 mass % of Zn in terms of an average concentration is used as an alloy strip and the layers of an Sn phase, an Sn—Cu alloy phase and an Ni phase constitute a plating film from the surface to the alloy strip, the Zn concentration of the surface of the Sn phase is adjusted to a range of 0.1 to 5.0 mass %. The alloy may further contain 0.005 to 3.0 mass % in total of an arbitrary constituent selected from Sn, Ag, Pb, Fe, Ni, Mn, Si, Al and Ti. Moreover, the alloy may be a copper base alloy containing 15 to 40 mass % of Zn, 8 to 20 mass % of Ni, 0 to 0.5 mass % of Mn and a balance of Cu and unavoidable impurities, and may further contain 0.005 to 10 mass % in total of the above arbitrary constituent. There is provided a Cu/Ni double layer base reflowed Sn-plated Cu—Zn alloy strip in which generation of whiskers is suppressed.Type: GrantFiled: April 26, 2007Date of Patent: September 3, 2013Assignee: JX Nippon Mining & Metals CorporationInventor: Takaaki Hatano
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Patent number: 8512874Abstract: A coating and process for depositing the coating on a substrate. The coating is a nickel aluminide overlay coating of predominantly the beta (NiAl) and gamma-prime (Ni3Al) intermetallic phases, and is suitable for use as an environmental coating and as a bond coat for a thermal barrier coating (TBC). The coating can be formed by depositing nickel and aluminum in appropriate amounts to yield the desired beta+gamma prime phase content. Alternatively, nickel and aluminum can be deposited so that the aluminum content of the coating exceeds the appropriate amount to yield the desired beta+gamma prime phase content, after which the coating is heat treated to diffuse the excess aluminum from the coating into the substrate to yield the desired beta+gamma prime phase content.Type: GrantFiled: June 4, 2007Date of Patent: August 20, 2013Assignee: General Electric CompanyInventors: Ramgopal Darolia, Joseph David Rigney, Gillion Herman Marijnissen, Eric Richard Irma Carolus Vergeldt, Annejan Bernard Kloosterman
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Patent number: 8501327Abstract: An aluminum alloy clad sheet for heat exchangers includes a core layer, a sacrificial layer disposed on one side of the core layer, and a brazing layer of an Al—Si alloy disposed on the other side of the core layer, wherein the core layer contains Si: 0.15% to 1.6% by mass, Mn: 0.3% to 2.0% by mass, Cu: 0.1% to 1.0% by mass, Ti: 0.02% to 0.30% by mass, and the remainder of Al and incidental impurities, and the sacrificial layer contains Zn: 4.0% to 10.0% by mass, Cr: 0.01% to 0.5% by mass, and the remainder of Al and incidental impurities.Type: GrantFiled: May 24, 2012Date of Patent: August 6, 2013Assignee: Kobe Steel, Ltd.Inventors: Nobuhiro Kobayashi, Shinji Sakashita, Toshiki Ueda
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Patent number: 8497027Abstract: A honeycomb structure and a method of forming an iron based glass forming honeycomb structure. The honeycomb structure may include at least two sheets, each having a thickness in the range of 0.01 mm to 0.15 mm, formed from an iron based glass forming alloy comprising 40 to 68 atomic percent iron, 13 to 17 atomic percent nickel, 2 to 21 atomic percent cobalt, 12 to 19 atomic percent boron, optionally 0.1 to 6 atomic percent carbon, optionally 0.3 to 4 atomic percent silicon, optionally 1 to 20 percent chromium. The sheets may be stacked, bonded together and formed into a honeycomb. The honeycomb structure may include a plurality of cells.Type: GrantFiled: November 8, 2010Date of Patent: July 30, 2013Assignee: The NanoSteel Company, Inc.Inventors: Daniel James Branagan, Jikou Zhou, Brian E. Meacham, Jason K. Walleser, Alla V. Sergueeva
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Patent number: 8492003Abstract: A heat sinking element and a method of treating a heat sinking element are provided. The heat sinking element includes a metal substrate. The metal substrate is mainly composed of aluminium. A surface of the metal substrate has a plurality of micro-nano holes and a diameter of the micro-nano holes is smaller than 300 nm. The method of treating a heat sinking element includes performing an oxidation process and an etching process on the metal substrate so as to form the plurality of micro-nano holes.Type: GrantFiled: December 30, 2010Date of Patent: July 23, 2013Assignee: Industrial Technology Research InstituteInventors: Cheng-Chuan Wang, Chia-Ying Yen, Hsin-Hwa Chen
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Patent number: 8492002Abstract: An alloy having from about 5 to about 15 wt % Ta, from 0 to about 5 wt % Nb, from about 0.5 to about 15 wt % Zr, and the balance Ti is disclosed. The alloy is particularly intended for medical devices, such as implants for the body.Type: GrantFiled: September 23, 2009Date of Patent: July 23, 2013Assignee: Sandvik Intellectual Property ABInventor: Susanne Norgren
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Patent number: 8492005Abstract: In joining a magnesium alloy material 1 (first material) and a steel material (second material), a zinc-plated steel plate 2 plated with zinc (metal C) is used as a steel material, Al (metal D) is added to the magnesium alloy material 1. Next, eutectic melting of Mg and Zn is caused so as to remove a product produced by the eutectic melting with an oxide film 1f and impurities from a joint interface. Moreover, an Al—Mg system intermetallic compound such as Al3Mg2 and an Fe—Al system intermetallic compound such as FeAl3 are produced, whereby regenerated surfaces of both materials 1 and 2 are joined via a compound layer 3 containing those intermetallic compounds.Type: GrantFiled: January 16, 2009Date of Patent: July 23, 2013Assignee: Nissan Motor Co., Ltd.Inventors: Shigeyuki Nakagawa, Kenji Miyamoto, Minoru Kasukawa, Masao Aihara, Sadao Yanagida, Akio Hirose
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Patent number: 8486540Abstract: A lead frame sheet made of an electrically conductive material has lead frames integrally formed on it. Spacing members also are formed from the sheet. A first one of the spacing members is proximal to a first longitudinal edge of the sheet and a second one of the spacing members is proximal to a second longitudinal edge of the sheet. The spacing members extend from an underside surface of the sheet and, in use, space the underside surface from a planar support such as a surface of a heating block.Type: GrantFiled: January 19, 2011Date of Patent: July 16, 2013Assignee: FREESCALE Semiconductor, Inc.Inventors: Ting Li, Qingchun He, Yongqiang Liu
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Patent number: 8486496Abstract: The invention provides a method of preparing a wear-resistant coating layer comprising metal matrix composite and a coating layer prepared by using the same and more particularly, it provides a method of preparing a wear-resistant coating layer comprising metal matrix composite, which comprises the steps of providing a base material, preparing a mixture powder comprising a metal, alloy or mixture particle thereof having an average diameter of 50 to 100 um and a ceramic or mixture particle thereof having an average diameter of 25 to 50 um in a ratio of 1:1 to 3:1 by volume, injecting the mixture powder into a spray nozzle for coating, and coating the mixture powder on the surface of the base material by accelerating the mixture powder in the state of non-fusion at a rate of 300 to 1,200 m/s by the flow of transportation gas flowing in the nozzle and a coating layer prepared by using the same whereby the coating layer with high wear resistance and excellent resistance against fatigue crack on the surface of theType: GrantFiled: April 5, 2006Date of Patent: July 16, 2013Assignee: SCK Solmics Co., Ltd.Inventors: Kyung-Hyun Ko, Ha-Yong Lee, Jae-Hong Lee, Jae-Jung Lee, Young-Ho Yu
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Patent number: 8487206Abstract: Provided is a joint product of a steel product and an aluminum material, the joint product being formed by joining the steel product having a sheet thickness t1 of 0.3 to 3.0 mm with the aluminum material having a sheet thickness t2 of 0.5 to 4.0 mm by spot welding, wherein a nugget area in a joint part is from 20×t20.5 to 100×t20.5 mm2, an area of a portion where a thickness of an interface reaction layer is from 0.5 to 3 ?m is 10×t20.5 mm2 or more, and a difference between the thickness of the interface reaction layer at a joint part center and the thickness of the interface reaction layer at a point distant from the joint part center by a distance of one-fourth of a joint diameter is 5 ?m or less, and wherein the aluminum material is pure aluminum or an aluminum alloy material.Type: GrantFiled: July 27, 2011Date of Patent: July 16, 2013Assignee: Kobe Steel, Ltd.Inventors: Wataru Urushihara, Mikako Takeda, Katsushi Matsumoto, Jun Katoh