Patents Examined by John J. Zimmerman
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Patent number: 8481170Abstract: A composite manufacture includes a first steel substrate, a second steel substrate disposed in contact with the first steel substrate to define a faying interface therebetween, and a spot weld joint penetrating the first steel substrate and the second steel substrate at the faying interface to thereby join the second steel substrate to the first steel substrate. The first steel substrate has a heat-affected zone adjacent the spot weld joint having a boundary, wherein the boundary and the faying interface define an angle therebetween of greater than about 75°.Type: GrantFiled: March 3, 2011Date of Patent: July 9, 2013Assignee: GM Global Technology Operations LLCInventors: Sampath K. Vanimisetti, David R. Sigler
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Patent number: 8455110Abstract: A brazing sheet material for CAB brazing without applying flux. The brazing sheet material including an aluminum core alloy layer provided with a first brazing clad layer material on one or both sides of the aluminum core layer and at least one second brazing clad layer material positioned between the aluminum core alloy layer and the first braze clad layer material. The second brazing clad layer material is an Al—Si alloy brazing material having 5% to 20% Si and 0.01% to 3% Mg, and the first brazing clad layer material is an Al—Si alloy brazing material having 2% to 14% Si and less than 0.4% Mg. Also disclosed is a brazed assembly manufactured in a brazing operation.Type: GrantFiled: June 25, 2009Date of Patent: June 4, 2013Assignee: Aleris Aluminum Koblenz GmbHInventors: Adrianus Jacobus Wittebrood, Theobald De Haan, Achim Bürger
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Patent number: 8445116Abstract: Coated articles and methods for applying coatings are described. The article may include a base material and a coating comprising silver formed thereon. In some embodiments, the coating comprises a silver-based alloy, such as a silver-tungsten alloy. The coating may, in some instances, include at least two layers. For example, the coating may include a first layer comprising a silver-based alloy and a second layer comprising a precious metal. The coating can exhibit desirable properties and characteristics such as durability (e.g., wear), hardness, corrosion resistance, and high conductivity, which may be beneficial, for example, in electrical and/or electronic applications. In some cases, the coating may be applied using an electrodeposition process.Type: GrantFiled: November 27, 2011Date of Patent: May 21, 2013Assignee: Xtalic CorporationInventors: Nazila Dadvand, Christopher A. Schuh, Alan C. Lund, Jonathan C. Trenkle, John Cahalen
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Patent number: 8445115Abstract: A method of processing a brazed article includes forming a braze joint with an aluminum component comprising a nano-grained aluminum alloy.Type: GrantFiled: January 23, 2008Date of Patent: May 21, 2013Assignee: Pratt & Whitney Rocketdyne, Inc.Inventor: Clifford C. Bampton
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Patent number: 8440137Abstract: An Au bonding wire for semiconductor device, comprising a wire-shaped Au alloy material consisting of: 3-15 mass ppm of Be, 3-40 mass ppm of Ca, 3-20 mass ppm of La, 3-20 mass ppm of at least one functional element selected from the group of Ce, Eu, Mg, and Si, and the remainder of Au, wherein the diameter of said Au alloy bonding wire is less than 23 microns, wherein said bonding wire has improved roundness of compressed bonded ball and improved fracture stress.Type: GrantFiled: November 22, 2005Date of Patent: May 14, 2013Assignee: Tanaka Denshi Kogyo K.K.Inventors: Satoshi Teshima, Michitaka Mikami
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Patent number: 8440322Abstract: The copper alloy (lining) prevails in an overwhelmingly large amount in a plain-bearing layer structure. Cu of the plain bearing copper-alloy diffuses into the Sn-based overlay diffuses into the Sn-based overlay and detrimentally impairs the performance of the overlay. The present invention takes a measure against this problem. An Sn-based overlay having a thickness of 3 to 19 ?m is deposited by electro-plating without an intermediate layer for diffusion prevention on a plain-bearing layer, which contains Sn and Ni in a total amount of more than 4 mass % to 20 mass % (the minimum amount of Sn is 4 mass %) and has a hardness of Hv 150 or less.Type: GrantFiled: March 12, 2008Date of Patent: May 14, 2013Assignee: Taiho Kogyo Co., Ltd.Inventors: Shigeyuki Suga, Hitoshi Wada, Takashi Tomikawa
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Patent number: 8431231Abstract: The present invention provides a titanium material having high-temperature oxidation resistance at high temperatures above 800° C. and an exhaust pipe made of this titanium material for an engine. A titanium alloy contains 0.15 to 2% by mass Si, has an Al content below 0.30% by mass, and has equiaxial structure having a mean grain size of 15 ?m or above. The high-temperature oxidation resistance of the titanium alloy at high temperatures above 800° C., such as 850° C., is improved by means including adding Nb, Mo and Cr in combination with Si to the titanium alloy, forming equiaxial structure of coarse grains, creating acicular structure, Si-enrichment of a surface layer of the titanium alloy, and reducing impurities including copper, oxygen and carbon contained in the titanium alloy.Type: GrantFiled: March 29, 2007Date of Patent: April 30, 2013Assignee: Kobe Steel, Ltd.Inventors: Takashi Yashiki, Kenji Yamamoto, Eiichiro Yoshikawa
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Patent number: 8389126Abstract: A structural component suitable for use as refinery and/or petrochemical process equipment and piping is provided. The structural component has improved corrosion, abrasion, environmental degradation resistance, and fire resistant properties with a substrate coated with a surface-treated amorphous metal layer. The surface of the structural component is surface treated with an energy source to cause a diffusion of at least a portion of the amorphous metal layer and at least a portion of the substrate, forming a diffusion layer disposed on a substrate. The diffusion layer has a negative hardness profile with the hardness increasing from the diffusion surface in contact with the substrate to the surface away from the substrate.Type: GrantFiled: April 28, 2010Date of Patent: March 5, 2013Assignee: Chevron U.S.A. Inc.Inventors: Grzegorz Jan Kusinski, Jan H. Kusinski
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Patent number: 8377566Abstract: Precision-folded, high strength, fatigue-resistant structures and a sheet therefore are disclosed. To form the structures, methods for precision bending of a sheet of material along a bend line and a sheet of material formed with bending strap-defining structures, such as slits or grooves, are disclosed. Methods include steps of designing and then separately forming longitudinally extending slits or grooves through the sheet of material in axially spaced relation to produce precise bending of the sheet when bent along the bend line. The bending straps have a configuration and orientation which increases their strength and fatigue resistance, and most preferably slits or arcs are used which causes edges to be engaged and supported on faces of the sheet material on opposite sides of the slits or arcs. The edge-to-face contact produces bending along a virtual fulcrum position in superimposed relation to the bend line.Type: GrantFiled: January 20, 2011Date of Patent: February 19, 2013Assignee: Industrial Origami, Inc.Inventors: Max W. Durney, Alan D. Pendley
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Patent number: 8354175Abstract: Metal cellular panel (8) constituting a semifinished product formed by various corrugated plate half shells (1, 1?) wherein all the contact points between the half shells (1, 1?) are welded or riveted, and preferably the axial height (b) of the cells of the panel (panel thickness) does not exceed the maximum diameter of the cells. The panel production process ensures maximum flexibility, since it is adaptable to various cell shapes, various pitches between the cells, and various cell heights (h) (measured in the plane of the panel).Type: GrantFiled: December 5, 2008Date of Patent: January 15, 2013Inventor: Pasquale Impero
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Patent number: 8354176Abstract: A metallic coating for protecting a substrate from high temperature oxidation and hot corrosion environments comprising about 2.5 to about 13.5 wt. % cobalt, about 12 to about 27 wt. % chromium, about 5 to about 7 wt. % aluminum, about 0.0 to about 1.0 wt. % yttrium, about 0.0 to about 1.0 wt. % hafnium, about 1.0 to about 3.0 wt. % silicon, about 0.0 to about 4.5 wt. % tantalum, about 0.0 to about 6.5 wt. % tungsten, about 0.0 to about 2.0 wt. % rhenium, about 0.0 to about 1.0 wt. % molybdenum and the balance nickel.Type: GrantFiled: May 22, 2009Date of Patent: January 15, 2013Assignee: United Technologies CorporationInventors: Michael Minor, Paul M. Pellet, Michael L. Miller, Brian S. Tryon
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Patent number: 8343635Abstract: Provided is a multi-layered sheet which has undergone heating corresponding to brazing, such as an aluminum-alloy radiator tube, or a multi-layered sheet such as an aluminum-alloy brazing sheet. The multi-layered sheet can have a reduced thickness and has excellent fatigue properties. The multi-layered sheet of aluminum alloys comprises a core layer (2) which has been clad at least with a sacrificial layer (3). This multi-layered sheet is a multi-layered sheet to be subjected to brazing or welding to produce a heat exchanger or is a multi-layered sheet which has undergone heating corresponding to brazing. The core layer (2) comprises a specific 3000-series composition. In this core layer (2), the average density in number of dispersed particles having a specific size has been regulated. As a result, fatigue properties, which govern cracking, can be highly improved.Type: GrantFiled: February 5, 2009Date of Patent: January 1, 2013Assignee: Kobe Steel, Ltd.Inventors: Katsushi Matsumoto, Eiichi Tamura, Masao Kinefuchi, Toshiki Ueda, Fumihiro Koshigoe, Shimpei Kimura
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Patent number: 8337997Abstract: A composite material for an electrical/electronic part, which is used as a material for use in an electrical/electronic part, containing: a metal base material having at least a surface formed of Cu or a Cu alloy; and an insulating film provided on at least a part of the metal base material; wherein a metal layer having Cu diffused in Ni or a Ni alloy is interposed between the metal base material and the insulating film; and wherein the ratio of the number of Cu atoms to the number of Ni atoms (Cu/Ni) obtained by analyzing the outermost surface of the metal layer by Auger electron spectroscopy is 0.005 or more.Type: GrantFiled: December 23, 2010Date of Patent: December 25, 2012Assignee: The Furukawa Electric Co., Ltd.Inventors: Chikahito Sugahara, Satoru Zama, Akira Tachibana
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Patent number: 8337998Abstract: A joined body of dissimilar metals which is produced by joining a steel material and an aluminum alloy material, wherein the steel material to be joined has a specific composition and is specified in the compositions of outer surface oxide layer and inner oxide layer and the aluminum alloy material to be joined is an Al—Mg-base or Al—Zn—Mg-base aluminum alloy having a specific composition. In the joined body of dissimilar metals, a content of Fe at a joint interface on the aluminum alloy material side is regulated, and a reaction layer of Fe and Al is formed at the joint interface of the joined body of dissimilar metals. The joined body of dissimilar metals exhibits high joint strength.Type: GrantFiled: January 26, 2012Date of Patent: December 25, 2012Assignee: Kobe Steel, Ltd.Inventors: Mikako Takeda, Mamoru Nagao, Masao Kinefuchi
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Patent number: 8298682Abstract: Monolithic metal bodies (e.g., hard aluminum alloys) comprising a continuous microcavity contained within the body are disclosed. The ratio of the cross-sectional area of the metal body to the cross-sectional area of the microcavity may be not greater than 10. The produced metal bodies may be used in structural applications (e.g., aerospace vehicles) to monitor or test the integrity of the metal body.Type: GrantFiled: July 3, 2008Date of Patent: October 30, 2012Assignee: Alcoa Inc.Inventors: Hasso Weiland, Markus Heinimann, Robert C. Pahl, Achim Hofmann, John Liu
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Patent number: 8293377Abstract: An object of this invention is to provide a case for rolling powder alloy without failures at the time of rolling. The case for rolling powder alloy (1) is formed like a shape of box and comprises a side constituent member (10) forming like a rectangular frame in a combination of two members (10a, 10a) and surrounding a side surface of metal powder, an upper lid constituent member (11) mounting on one opening of the side constituent member (10) and covering an upper surface of the metal powder, and a lower lid constituent member (12) mounting on the other opening of the side constituent member (10) and covering a lower surface of the metal powder. The peripheral edges of the upper lid constituent member (11) and the lower lid constituent member (12) are, respectively, provided with a peripheral wall (11b, 12b) standing upright along an outer peripheral surface of the side constituent member, and the side constituent member (10) is inserted into a space surrounded by the peripheral wall (11b, 12b).Type: GrantFiled: March 11, 2008Date of Patent: October 23, 2012Assignee: Nikkeikin Aluminum Core Technology Company Ltd.Inventors: Toshimasa Nishiyama, Hideki Hommo, Tsutomu Komata
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Patent number: 8293379Abstract: The quenchable steel sheet has an alloy composition including carbon (C) in an amount of 0.15˜0.30 wt %, silicon (Si) in an amount of 0.05˜0.5 wt %, manganese (Mn) in an amount of 1.0˜2.0 wt %, boron (B) in an amount of 0.0005˜0.0040 wt %, sulfur (S) in an amount of 0.003 wt % or less, phosphorus (P) in an amount of 0.012 wt % or less, one or more selected from among calcium (Ca) in an amount of 0.0010˜0.0040 wt % and copper (Cu) in an amount of 0.05˜1.0 wt %, two or more selected from among cobalt (Co), zirconium (Zr) and antimony (Sb), and iron (Fe). Alloy elements are controlled to increasing hot ductility and enabling pressing at 600˜900° C. so that a tensile strength of 1400 MPa or more and an elongation of 8% or more are obtained after pressing.Type: GrantFiled: February 17, 2011Date of Patent: October 23, 2012Assignee: Hyundai Steel CompanyInventors: Taekjoon Kim, Seungha Lee, Seongju Kim
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Patent number: 8288010Abstract: A sheet-metal layer includes anti-diffusion structures made of a high-temperature-corrosion-resistant steel having a longitudinal direction, upper and lower surfaces, a thickness of 0.015 to 0.1 mm and discontinuous microstructures extending approximately in the longitudinal direction. The microstructures have a structure height (0.02 to 0.1 mm), a structure length (2 to 10 mm), a structure width (0.2 to 1 mm), a longitudinal spacing (greater than 2 mm), formed by interruptions, from the nearest microstructure aligned approximately in the longitudinal direction and a lateral distance (1 to 10 mm) from the nearest laterally adjacent microstructure. Some of the microstructures project out of the sheet-metal layer toward the upper surface and some toward the lower surface.Type: GrantFiled: October 24, 2011Date of Patent: October 16, 2012Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventors: Kait Althöfer, Ludwig Wieres, Michael Voit, Stefan Seeliger, Ferdi Kurth
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Patent number: 8283049Abstract: An aluminum brazing sheet has a core material made of an aluminum alloy and a cladding material cladded on at least one side of the core material and made of an aluminum alloy having a potential lower than that of the core material. The cladding material is made of an aluminum alloy consisting essentially of 0.4 to 0.7 mass % of Mg, 0.5 to 1.5 mass % of Si, and 0.4 to 1.2 mass % of Mn, the remainder being Al and unavoidable impurities. Zn in the amount of 6 mass % or less is added in accordance with need. An aluminum brazing sheet having not only high strength but also less pressure adhesion failure and excellent productivity can be obtained.Type: GrantFiled: September 26, 2003Date of Patent: October 9, 2012Assignee: Kobe Steel, Ltd.Inventors: Susumu Saisho, Toshiki Ueda, Fumihiro Sato
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Patent number: 8283046Abstract: A ferrous sintered multilayer roll-formed bushing having a ferrous sintered sliding material layer which is sinter-bonded to a back metal steel, wherein the ferrous sintered sliding material layer is produced in such a manner that a Fe—C—Cu—Sn based sintered sliding material mixed powder containing at least carbon of 0.40 to 15 wt %, Cu of 13 to 40 wt % and Sn of 0.5 to 10 wt % is preliminarily sinter-bonded to said back metal steel and then finally sinter-bonded by a liquid-phase sintering at high temperatures higher than 1000° C. after bending into a roll.Type: GrantFiled: January 30, 2007Date of Patent: October 9, 2012Assignee: Komatsu Ltd.Inventor: Takemori Takayama