Patents Examined by John M. Cooney, Jr.
  • Patent number: 6380275
    Abstract: A method for the production of polyurethane foams and of thermoplastic foams is described. As blowing agent, a composition is used, which contains or consists of pentafluorobutane, preferably pentafluorobutane (HFC-365mfc) and at least one further blowing agent selected from the group comprising; difluoromethane (HFC-32); difluoroethane, preferably 1,1-difluoroethane (HFC-152a); 1,1,2,2-tetrafluoroethane (HFC-134); 1,1,1,2-tetrafluoroethane (HFC-134a); hexafluoropropane, preferably 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); 1,1,2,3,3,3-hexafluoropropane (HFC-236ea) and heptafluoropropane, preferably 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea), low-boiling, optionally halogenated hydrocarbons and/or low-boiling, optionally halogenated ethers.
    Type: Grant
    Filed: May 21, 1999
    Date of Patent: April 30, 2002
    Assignee: Solvay Fluor und Derivate GmbH
    Inventors: Werner Kruecke, Lothar Zipfel
  • Patent number: 6376567
    Abstract: This invention relates to novel polyisocyanate compositions, to a process for these polyisocyanate compositions, to a process for the production of cold cure flexible molded foams wherein this novel polyisocyanate composition comprises the polyisocyanate component, and to the cold cure flexible molded foams produced by this process.
    Type: Grant
    Filed: December 7, 2000
    Date of Patent: April 23, 2002
    Assignee: Bayer Corporation
    Inventors: Joachim Werner, Ronald Zibert
  • Patent number: 6372812
    Abstract: Polyurethane foams formed under vacuum (below atmospheric pressure) conditions using methylene diisocyanate or a specific mixture of polyisocyanate and with a major portion of methylene diisocyanate (MDI) with a specific mixture of polyether and graft polyols produces cushioning foams with lower density (1.4 to 1.8 pounds per cubic foot) and higher support factor (above 2.4). The foam-forming ingredients are mixed together and foamed under controlled pressures in the range 0.5 to 0.9 bar (absolute), preferably 0.6 to 0.8 bar (absolute). A major portion of the MDI is 4,4′ methylene diisocyanate.
    Type: Grant
    Filed: February 20, 2001
    Date of Patent: April 16, 2002
    Assignee: Foamex L.P.
    Inventors: Beat Niederoest, Robert Mohr, Rocco P. Triolo, Chiu Y. Chan
  • Patent number: 6372811
    Abstract: Rigid polyurethane foams having improved flame resistance are disclosed. The foams are prepared from a composition containing (a) an isocyanate, (b) an isocyanate reactive composition containing an aromatic polyester polyol, (c) an organo phosphorus compound and (d) a C1 to C4 hydrofluorocarbon.
    Type: Grant
    Filed: July 24, 1998
    Date of Patent: April 16, 2002
    Inventors: Sachchida N. Singh, Steve B. Burns, Patricia A. Jones
  • Patent number: 6362241
    Abstract: The invention relates to processes and apparatus for the production of a virgin polymer substitute from cured scrap rubber, such as automobile tires, which does not involve the use of solvents or other chemicals and which substantially maintains the physical properties of the virgin material in the substitute. The process and apparatus may perform an initial analysis of the scrap material to be treated and determination of the process parameters for that particular material. Actual treatment of the material comprises grinding of the scrap rubber and preconditioning the ground material by subjecting it to warm dry air prior to subsequent treatment in a high temperature and pressure environment. The high temperature and pressure environment is created by means of a pressure vessel into which the preconditioned material is introduced, thereafter exposing the material to a variable high pressure and temperature environment which is controlled to optimize devulcanization of the material.
    Type: Grant
    Filed: October 22, 1997
    Date of Patent: March 26, 2002
    Assignee: TRC Industries, Inc.
    Inventors: Bruce O. Bowers, Donald F. Teets
  • Patent number: 6362153
    Abstract: Compositions of 1,1,1,3,3 -pentafluoropropane and 1,1 -dichloro-2,2,2-trifluoroethane are provided. The compositions of the invention are environmentally desirable for use as refrigerants, aerosol propellants, blowing agents for polymer foam, heat transfer media, gaseous dielectrics and solvents.
    Type: Grant
    Filed: December 20, 1999
    Date of Patent: March 26, 2002
    Assignee: Honeywell International Inc.
    Inventors: David Paul Wilson, Rajiv Ratna Singh, Ian Robert Shankland
  • Patent number: 6358434
    Abstract: Foam blowing agent blends of D11 and a pentane are provided, as are polyol premixes containing such blends. The resulting foams exhibit dramatic improvement in fire resistance.
    Type: Grant
    Filed: May 21, 2001
    Date of Patent: March 19, 2002
    Assignee: ATO FINA Chemicals, Inc.
    Inventors: Jinhuang Wu, Douglas R. Dillon, Richard M. Crooker
  • Patent number: 6355701
    Abstract: A process for manufacturing an insulation board comprising a rigid polyisocyanurate foam core having two major surfaces and a facing material on at least one of the major surfaces, comprising (a) conveying a facing material along a production line for attachment to one major surface of the core; (b) applying a foam-forming mixture of polyisocyanurate to the facing material such that the mixture is applied along the entire width of the facing material; (c) optionally conveying a second facing material along the production line for attachment to the other major surface of the core; (d) conveying the facing material with applied foam-forming mixture into a laminator which comprises a gap for foam expansion and allowing the mixture to foam and expand to fill the gap within the laminator; and (e) curing the foam. The process provides excellent boardstock thickness control, minimal wasted densification at the foam/facer interface, greater compressive strength and high line speed.
    Type: Grant
    Filed: January 21, 2000
    Date of Patent: March 12, 2002
    Assignee: Johns Manville International, Inc.
    Inventors: Thomas G. Soukup, Steven G. Halterbaum
  • Patent number: 6355700
    Abstract: An insulated structure is formed by injection of a foamed thermal-insulating material created by foaming into a space between a plastic board and metal plate with a disposition of copper pipes. A non-halogenated organophosphorus compound having a molecular weight over 150 as an additive with an OH group as a functional group is mixed with the raw materials of the foamed thermal-insulating material including polyol, a foam stabilizer, a catalyst, a foaming agent having at least one component of hydrocarbon, and an organic polyisocyanates. By adding a non-halogenated organophosphorus compound, which has a molecular weight over 150 as an additive with an OH group as a functional group, the burning rate of the foamed thermal-insulating material becomes the same as that of the foamed thermal-insulating material which uses CFC11 as a foaming agent.
    Type: Grant
    Filed: April 29, 1999
    Date of Patent: March 12, 2002
    Assignee: Matsushita Refrigeration Company
    Inventors: Kazutaka Uekado, Yoshiyuki Tsuda, Hideo Nakamoto, Tomohisa Tenra
  • Patent number: 6348514
    Abstract: Disclosed is an isocyanate-reactive composition comprising an isocyanate-reactive compound having an equivalent weight of from about 400 to about 12000, and a stabilizing amount of methyl 3-(4-hydroxy-3,5-di-tert-butylphenyl)propionate with optional costabilizers selected from another phenolic, an amine, a phosphite, a thioether, or a lactone stabilizer to form a stabilizer package which may be further used in a process for preparing a flexible polyurethane foam comprising reacting together an organic polyisocyanate with an isocyanate-reactive composition in the presence of a blowing agent to form the polyurethane foam.
    Type: Grant
    Filed: March 1, 2000
    Date of Patent: February 19, 2002
    Assignee: Uniroyal Chemical Company, Inc.
    Inventors: Ronald A. Calabrese, Rosemarie A. Boccuzzi
  • Patent number: 6348548
    Abstract: The invention relates to methods for producing storage-stable, latent-reactive layers and powders of surface-deactivated, solid polyisocyanates and dispersions or aqueous solutions of isocyanate reactive polymers, which can be used as adhesives and coverings. Said dispersions, suspensions or aqueous solutions can applied to a substrate in an appropriate form. Water can then be eliminated at a temperature inferior to the reaction temperature of the isocyanates and this operation can take place at a temperature above the softening temperature of the polymers. This process produces, at ambient temperature, dry and substantially water free layers which are storage stable and can react with the polymers at the polyisocyanate reaction temperature.
    Type: Grant
    Filed: June 9, 2000
    Date of Patent: February 19, 2002
    Assignee: Bayer AG
    Inventor: Thomas Abend
  • Patent number: 6348161
    Abstract: The present invention discloses a polyol resin composition containing a polyether polyol blend, a polyester polyol, and a hydrocarbon blowing agent. The polyether polyol blend has at least a diamine initiated polyol, a propylene oxide polyol, and a polyethylene terephthalate initiated polyol having a functionality of from 2.3 to 3.0. The polyester polyol is preferably a phthalic anhydride initiated polyester polyol. The blowing agent is a C4-C6 hydrocarbon. Also disclosed is a method of producing a polyurethane foam combining the above mentioned polyol resin and an isocyanate component.
    Type: Grant
    Filed: August 3, 2000
    Date of Patent: February 19, 2002
    Assignee: BASF Corporation
    Inventors: Walter R. White, III, Robert E. Riley, Jimmy L. Patterson, James A. Mullins
  • Patent number: 6348515
    Abstract: Foam blowing agents blends of HFC-134a and a pentane selected from n-pentane, i-pentane and i-pentane/cyclopentane are provided, as are polyol premixes and polyurethane foam compositions containing such blends.
    Type: Grant
    Filed: September 6, 2000
    Date of Patent: February 19, 2002
    Assignee: Atofina Chemicals, Inc.
    Inventors: Jinhuang Wu, Douglas R. Dillon
  • Patent number: 6346559
    Abstract: A polyurethane foam and associated production process, in particular flexible to semi-hard block foams or soft molded foams, using polyesters or polyethers as polyols. A carbamate, or a mixture of carbamates, is used simultaneously as propellant and as catalyst, wherein the carbamate or the carbamates have the general Formula I wherein: R1 and R2 represent the same or different alkyl radicals, R3 and R4 represent the same or different radicals and denote hydrogen or alkyl radicals, R5 denotes hydrogen, an alkanol radical, a polyether monool radical or the alkyl radical, characterized by X and n represents 2 or 3.
    Type: Grant
    Filed: November 3, 2000
    Date of Patent: February 12, 2002
    Assignee: Otto Bock Schaumstoffwerke GmbH & Co. KG
    Inventors: Karl-Heinz Thiele, Peter Gansen
  • Patent number: 6346558
    Abstract: A polyester polyol composition comprising a phthalic anhydride-initiated polyester polyol, a C4-C6 hydrocarbon blowing agent, and an alkylene oxide modified silicone glycol compatibilizing agent having an HLB of from about 5 to about 8 is disclosed. The blowing agent is soluble in the polyol composition, thereby reducing the risks associated with such blowing agents in processes for making rigid polymer foam articles and providing rigid foams having good dimensional stability and improved insulation properties. An alkylene oxide and isocyanate modified silicone glycol compatibilizing agent is also disclosed.
    Type: Grant
    Filed: August 7, 2001
    Date of Patent: February 12, 2002
    Assignee: BASF Corporation
    Inventors: David D. Peters, Robert E. Riley, Jimmy L. Patterson, Anthony G. Schaefer
  • Patent number: 6346205
    Abstract: Process for making rigid polyurethane or urethane-modified polyisocyanurate foams comprising the step of reacting an organic polyisocyanate composition with an isocyanate-reactive composition comprising a polyester polyol in the presence of an amine catalyst characterised in that the pKa of the conjugated ammonium salt of said amine is less than 12.
    Type: Grant
    Filed: January 18, 2001
    Date of Patent: February 12, 2002
    Assignee: Huntsman International LLC
    Inventors: Thomas Heinrich Sieker, Franco Gabrieli
  • Patent number: 6346204
    Abstract: Process for preparing a rigid and a flexible polyurethane foam by reacting a polyisocyanate and two different polyols under foam forming conditions, the polyisocyanate being reacted with said polyols in the absence of compounds comprising primary, secondary or tertiary amines. Flexible foams are obtained which do not show a major glass transition temperature between −100° C. and +25° C.
    Type: Grant
    Filed: September 15, 2000
    Date of Patent: February 12, 2002
    Assignee: Huntsman International LLC
    Inventor: Berend Eling
  • Patent number: 6344494
    Abstract: The present invention discloses a method for the formation of a flexible slabstock polyurethane foam having substantially improved indentation force deflection and resilience characteristics while maintaining the other physical properties. The method comprises the steps of reacting a triol polyoxyalkylene polyether polyol having a plurality of internal blocks formed from oxyalkylene monomers with a plurality of terminal caps comprising ethylene oxide attached to said plurality of internal blocks, the internal blocks containing at least 80% by weight propylene oxide based on the total weight of all of the oxyalkylenes in said internal blocks and the amount of ethylene oxide in the terminal caps comprising from 5 to 25% by weight based on the total weight of the polyol, said polyol having a degree of unsaturation of less than or equal to 0.015 meq/g KOH with a polyisocyanate component in the presence of a catalyst and water as a blowing agent at a level of between 3 to 7% by weight.
    Type: Grant
    Filed: May 24, 2000
    Date of Patent: February 5, 2002
    Assignee: BASF Corporation
    Inventors: Roeland Tuinman, Thomas L. Fishback, Curtis J. Reichel
  • Patent number: 6340715
    Abstract: The invention provides a pressurized container for providing insulating foams including a foamable composition adapted for delivery from pressure cans and on the basis of an aqueous plastic dispersion, which comprises an aqueous dispersion of at least one film forming plastic with a content of 30 to 80% by weight of film forming aqueous plastic dispersion, a blowing gas in an amount equal to 3 to 25% of the weight of the total composition, and at least one anionic foam stabilizer for stabilizing the foams and emulsifying the blowing gas in the aqueous plastic dispersion in an amount equal to 0.3 to 6% of the weight of the total composition. The foamed compositions are able to be employed as sealing, caulking and insulating materials.
    Type: Grant
    Filed: May 16, 2000
    Date of Patent: January 22, 2002
    Assignee: Rather AG
    Inventor: Heinrich Sommer
  • Patent number: 6337381
    Abstract: An organic light emitting device (10) is provided which is encapsulated by a Siloxane film (17). This Siloxane film (17) is applied to the light emitting portion of the diode (10) providing for protection against contamination, degradation, oxidation and the like. The Siloxane film (17) carries an optical element, such as a lens (18) for example. This optical element (18) is arranged such that the light generated inside the diode (10) is output through it.
    Type: Grant
    Filed: September 16, 1998
    Date of Patent: January 8, 2002
    Assignee: International Business Machines Corporation
    Inventors: Hans Biebuyck, Eliav Haskal