Patents Examined by John M. Cooney, Jr.
  • Patent number: 6337356
    Abstract: In a process for producing sound-absorbing PUR foams having an adhesive surface by reacting organic and/or modified organic polyisocyanates (a) with a polyetherol mixture (b) and, if desired, further compounds (c) bearing hydrogen atoms which are reactive toward isocyanates, in the presence of water and/or other blowing agents (d), catalysts (e) and, if desired, further auxiliaries and additives (f), the polyetherol mixture (b) comprises b1) at least one bifunctional to eight-functional polyetherol based on ethylene oxide and propylene oxide and having an OH number of from 20 to 80 mg KOH/g and a proportion of primary OH groups of >50%, b2) at least one polyetherol based on ethylene oxide and propylene oxide and/or butylene oxide and a bifunctional to eight-functional initiator and having an OH number of from 20 to 80 mg KOH/g, where the proportion of ethylene oxide in the polyetherol is >30% by weight, in amounts of from 10 to 50 parts by weight, and b3) at least one polyetherol based on propylene o
    Type: Grant
    Filed: May 24, 2000
    Date of Patent: January 8, 2002
    Assignee: BASF Aktiengesellschaft
    Inventors: Bernd Zaschke, Kirsten Schmaler, Peter Falke
  • Patent number: 6335379
    Abstract: Process for preparing a flexible polyurethane foam by reacting a polyisocyanate and two different polyols under foam forming conditions so as to prepare a rigid foam and by crushing the rigid foam so obtained. Flexible foams are obtained which do not show a major glass transition temperature between −100° C. and +25° C.
    Type: Grant
    Filed: November 23, 1998
    Date of Patent: January 1, 2002
    Assignee: Imperial Chemical Industries PLS
    Inventors: Jan Willem Leenslag, Anthony Cunningham, Berend Eling
  • Patent number: 6331577
    Abstract: Elastic polyurethane moldings having a compact surface and a cellular core are produced by reacting a) modified organic polyisocyanates with b) at least one relatively high molecular weight compound containing at least two reactive hydrogen atoms and, if desired, c) low molecular weight chain extenders in the presence of d) blowing agents, e) catalysts and, if desired, f) customary auxiliaries and/or additives in a closed mold with compaction, wherein the modified organic polyisocyanate used is at least one reaction product of pure MDI and at least one polyether alcohol (polyoxyalkylene polyol), the modified organic polyisocyanate having an NCO content of <15% by weight.
    Type: Grant
    Filed: April 30, 1999
    Date of Patent: December 18, 2001
    Assignee: BASF Aktiengesellschaft
    Inventors: Otto Volkert, Klaus Pittrich
  • Patent number: 6329441
    Abstract: Microcellular polyurethane elastomer shoe sole components having exceptional physical properties may be prepared from isocyanate-terminated prepolymers derived from polyoxypropylene diols having a molecular weight of from about 2000 Da to 8000 Da, an unsaturation less than about 0.02 meq/g, and a random oxyethylene content of from about 5 to about 15 weight percent. The shoe sole components exhibit high tensile strength, elongation, resilience, and in addition have excellent tear strength, particularly 90° angle tear.
    Type: Grant
    Filed: June 6, 2000
    Date of Patent: December 11, 2001
    Assignee: Kao Corporation
    Inventors: Makoto Okubo, Atsushi Ishikawa, Hiroshi Kitagawa
  • Patent number: 6326412
    Abstract: The present invention relates to a polyurethane foam and associated production process, in particular a polyurethane integral foam and associated production process, whereby a carbamate or a mixture of carbamates is used simultaneously as propellant and as catalyst, and the carbamate or the carbamates have the general Formula I: wherein: R1 and R2 represent the same or different alkyl radicals, R3 and R4 represent the same or different radicals and denote hydrogen or alkyl radicals, R5 denotes hydrogen, an alkanol radical, a polyether monool radical or the radical characterized by X, n represents 2 or 3.
    Type: Grant
    Filed: November 3, 2000
    Date of Patent: December 4, 2001
    Assignee: Otto Bock Schaumsysteme GmbH & Co. KG
    Inventors: Hans Weber, Peter Gansen
  • Patent number: 6326411
    Abstract: The mixture comprising a polymer, an adsorbtion agent including an expansion agent and a nucleating agent is produced before being placed in an extruder. The result is a finished product of expanded cellular polymer comprising more than 90% by volume of closed cells.
    Type: Grant
    Filed: July 19, 1999
    Date of Patent: December 4, 2001
    Assignee: Nextrom Holding SA
    Inventors: Philippe Desarzens, Eric Affolter
  • Patent number: 6326413
    Abstract: A process and apparatus for producing polyurethane foam, comprising bringing together under pressure one or more foam components and a gaseous CO2 auxiliary blowing agent and discharging the combination through a permeable discharge head in the form of plural individual wire meshes sintered together to form at least one composite element having a structure such as to require repeated division, divergence and convergence of flow paths and impingement of the individual flows with the sintered wire mesh and the flows through adjacent pores in three dimensions within its axial thickness, and at which the pressure is reduced for forming a froth, wherein the combination of the foam components and gaseous CO2 is arranged to be in a non-homogeneous state containing gas bubbles prior to passage through the discharge head.
    Type: Grant
    Filed: August 25, 2000
    Date of Patent: December 4, 2001
    Assignee: Beamech Group Limited
    Inventors: James B. Blackwell, Geoffrey Buckley, John J. Blackwell, Stephen W. Blackwell
  • Patent number: 6323252
    Abstract: A composition comprising aqueous fluid absorbent polymer particles which have been heat-treated at temperatures greater than 170° C. for more than 10 minutes, wherein the composition has been remoisturized, after the heat-treatment, with an aqueous additive solution, in the absence of an organic solvent or water-insoluble, non-swellable powder, and comprises 1 to 10 percent by weight, based on the total weight of the composition, water and wherein the composition is characterized by the ability to absorb at least 20 grams of a 0.9 weight percent aqueous saline solution under a pressure of 0.3 psi (21,000 dynes/cm2), that is, a 60 minute 0.3 psi (21,000 dynes/cm2) AUL greater than 20 grams/gram. A process for preparing such a composition.
    Type: Grant
    Filed: January 10, 2000
    Date of Patent: November 27, 2001
    Assignee: The Dow Chemical Company
    Inventors: Herbert A. Gartner, Thomas L. Staples, Michael A. Fialkowski
  • Patent number: 6322347
    Abstract: The invention provides systems, methods, and articles useful in the production of foams, and, in particular microcellular foams. The systems include a restriction element that reduces the backflow of polymer melt in an extruder while polymeric material is injected into a mold or ejected from a die. The restriction element is positioned upstream of a blowing agent injection port to maintain the solution of polymer and blowing agent in the extruder above a minimum pressure throughout an injection or ejection cycle, and preferably above the critical pressure required for the maintenance of a single-phase solution of polymer and blowing agent. The systems can be used in injection molding, blow molding, or in any other processing techniques that include injection or ejection cycles. In some embodiments, the systems utilize reciprocating screws for injection or ejection.
    Type: Grant
    Filed: April 2, 1999
    Date of Patent: November 27, 2001
    Assignee: Trexel, Inc.
    Inventor: Jingyi Xu
  • Patent number: 6319962
    Abstract: Rigid polyurethane or urethane modified polyisocyanurate foams having improved flame resistance are disclosed. The foams are prepared from a composition containing (a) an isocyanate, (b) an isocyanate reactive composition, (c) a hydrocarbon/water blowing agent and (d) a phosphorus material.
    Type: Grant
    Filed: May 13, 1999
    Date of Patent: November 20, 2001
    Assignee: Huntsman International LLC
    Inventors: Sachchida N. Singh, Joseph S. Costa, Jr., Rachel E. Berrier
  • Patent number: 6319886
    Abstract: Foam blowing agents blends of 5-50 mole % HCFC-22 and 95-50 mole % of n-pentane, i-pentane and/or cyclopentane are provided, as are polyol premixes and polyurethane foam compositions containing such blends.
    Type: Grant
    Filed: February 16, 2001
    Date of Patent: November 20, 2001
    Assignee: Atofina Chemicals, Inc.
    Inventors: Jinhuang Wu, Douglas R. Dillon
  • Patent number: 6316513
    Abstract: A process for the production of rigid polyurethane foams having low thermal conductivity is described.
    Type: Grant
    Filed: March 8, 1999
    Date of Patent: November 13, 2001
    Assignee: Bayer Aktiengesellschaft
    Inventors: Dennis McCullough, Torsten Heinemann, Norbert Eisen, Walter Klän
  • Patent number: 6313060
    Abstract: A resilient polyurethane foam produced by using a polyether polyol produced by reacting alkylene oxides with a polyhydroxy compound having at least 2 hydroxyl groups as an initiator in the presence of the catalyst for alkylene oxide ring-opening polymerization of the present invention, which is excellent in foam physical properties, vibration characteristics and molding properties.
    Type: Grant
    Filed: March 8, 2000
    Date of Patent: November 6, 2001
    Assignee: Asahi Glass Company, Limited
    Inventors: Kayoko Sugiyama, Hiroki Fukuda, Akio Horie, Hiroshi Wada
  • Patent number: 6310114
    Abstract: Compact and preferably cellular polyurethane elastomers are produced by reacting a) polyhydroxyl compounds having molecular weights of from 800 to 6000 and, if desired, b) chain extenders and/or crosslinkers having molecular weights of up to 800 [lacuna] c) naphthylene 1,5-diisocyanate and at least one additional aromatic diisocyanate selected from the group consisting of tolylene diisocyanate, diphenylmethane diisocyanate, 3,3′-dimethylbiphenyl diisocyanate, 1,2-diphenylethane diisocyanate and phenylene diisocyanate, and/or aliphatic diisocyanate having from 4 to 12 carbon atoms and/or cycloaliphatic diisocyanate having from 6 to 18 carbon atoms, where the formative components (a), (c) and, if used, (b) are preferably reacted by the prepolymer method, in the presence or absence of d) catalysts, e) blowing agents and f) additives. Isocyanate prepolymers suitable for this purpose are also described.
    Type: Grant
    Filed: August 21, 1998
    Date of Patent: October 30, 2001
    Assignee: BASF Aktiengesellschaft
    Inventors: Manfred Genz, Walter Haselhorst, Torsten Jeschke, Ute Nichau, Heinz Bollmann, Michael Strauss, Wolfgang Scholz, Rüdiger Voelkel, Hartmut Peuker, Gerhard Hellmann
  • Patent number: 6310171
    Abstract: The present invention relates to a resin composition for foam, which is used as a packing cushioning material, and an object thereof is to provide said composition which has biodegradability and is made from a principal raw material, lactic acid capable of contributing to the protection of global environment. The object can be attained by a resin composition having biodegradability and expandability, comprising a high-molecular weight polylactic acid having a melt viscosity of 0.01 to 50 in terms of a melt index value (MI), characterized in that said resin composition is prepared by compounding 0.1 to 5% by weight of at least one compound, which is selected from a polyisocyanate having an isocyanate group of not less than 2.0 equivalents/mol, an epoxy compound having an epoxy group of more than 2.0 equivalents/mol and an acid anhydride having an anhydrous carboxyl group of more than 2.
    Type: Grant
    Filed: April 28, 2000
    Date of Patent: October 30, 2001
    Assignee: Kanebo Limited
    Inventors: Hiroshi Naito, Masahiro Yama, Takahiro Kubo, Katsumi Onishi, Tsunahiro Nakae
  • Patent number: 6310113
    Abstract: A method and apparatus for producing superabsorbent foam wherein the method includes forming a reaction mixture comprising a superabsorbent foam forming composition, stirring, and applying mechanical waves to form a superabsorbent foam.
    Type: Grant
    Filed: September 10, 1998
    Date of Patent: October 30, 2001
    Assignee: Nova-Sorb Ltd.
    Inventors: Eliezer Reichman, Arkday Skibinsky, Diana Kumin
  • Patent number: 6310111
    Abstract: Foam blowing agents blends of 5-50 mole % HCFC-22 and 95-50 mole % of n-pentane, i-pentane and/or cyclopentane are provided, as are polyol premixes and polyurethane foam compositions containing such blends.
    Type: Grant
    Filed: March 15, 2000
    Date of Patent: October 30, 2001
    Assignee: Atofina Chemicals, Inc.
    Inventors: Jinhuang Wu, Douglas R. Dillon
  • Patent number: 6306918
    Abstract: A semi-rigid polyurethane foam having a strength retention of not less than 70% when allowing it to stand at 120° C. for 24 hours, and a Haze value of not more than 2 as determined by Fogging test, prepared by mixing a polyol mixture comprising a polyol, water and a catalyst with a polyisocyanate, and foaming the resulting mixture, and a process for preparing the same. The semi-rigid polyurethane foam would not cause fogging under high-temperature conditions, and can be suitably used for interior materials of automobiles such as headrests and armrests.
    Type: Grant
    Filed: August 31, 1999
    Date of Patent: October 23, 2001
    Assignee: Kao Corporation
    Inventors: Mitsuru Sakai, Atsushi Ishikawa, Masayoshi Morii
  • Patent number: 6306920
    Abstract: Closed cell rigid polyurethane foams are produced by reacting a) a polyol component with b) a polyisocyanate having an NCO content of from about 20 to about 48% by weight.
    Type: Grant
    Filed: November 18, 1999
    Date of Patent: October 23, 2001
    Assignee: Bayer Aktiengesellschaft
    Inventors: Torsten Heinemann, Werner Dietrich, Walter Klän
  • Patent number: 6303834
    Abstract: High internal phase emulsions (HIPEs), porous polymeric materials made therefrom, and methods for making and using the same. Specific embodiments of the invention include water-in-oil high internal phase emulsions having at least 70 volume percent of an internal aqueous phase and less than 30 volume percent of an external oil phase wherein the oil phase comprises a vinyl polymerizable monomer and a surfactant effective to stabilize the emulsion. The subject surfactants are oil soluble and preferably include an oxyalkylene component.
    Type: Grant
    Filed: August 25, 2000
    Date of Patent: October 16, 2001
    Assignee: The Dow Chemical Company
    Inventors: Steven W. Mork, Gene D. Rose, Daniel Patrick Green