Patents Examined by John M. Cooney, Jr.
  • Patent number: 6861453
    Abstract: A process for producing a urethane-modified polyisocyanurate foam having excellent characteristics such as flame retardancy, heat resistance and low smoking property, and further having improved initial adhesion, particularly adhesion after a relatively long period of time, to a facing material particularly a flexible facing material, by using water as a blowing agent, is provided. A polyisocyanate compound component, a polyol component, water and a morpholine compound are reacted in the presence of a trimerization catalyst for isocyanates.
    Type: Grant
    Filed: March 14, 2002
    Date of Patent: March 1, 2005
    Assignee: Hodogaya Chemical Co., Ltd.
    Inventors: Tsuyoshi Sato, Tsutomu Nakamura
  • Patent number: 6858655
    Abstract: Flexible polyurethane foams are produced from a polyisocyanate and a polyether polyol which has been alkoxylated in the presence of a double metal cyanide catalyst and that has at least one ethylene oxide-propylene oxide mixed block.
    Type: Grant
    Filed: June 6, 2000
    Date of Patent: February 22, 2005
    Assignee: Bayer Aktiengesellschaft
    Inventors: Jörg Hofmann, Pramod Gupta, Manfred Dietrich, Hansjürgen Rabe, Jürgen Grönen, Pieter Ooms
  • Patent number: 6858654
    Abstract: A catalyst composition for catalyzing a polyurethane forming reaction includes a gelling catalyst and a blowing catalyst selected such that the resulting polyurethane foam has a low level of volatile and/or malodorous material in it. The gelling catalysts are selected from tertiary aminoalkyl substituted primary or secondary amines; and the blowing catalysts are selected from bis(aminoalkyl) ethers comprising alkanol moieties, primary amine moieties, or ureido moieties derived from such primary amine moieties.
    Type: Grant
    Filed: October 27, 2003
    Date of Patent: February 22, 2005
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Stephan Herman Wendel, Steven Paul Hulme, Mark Leo Listemann, Reza Fard-Aghai, Juan Jesus Burdeniuc
  • Patent number: 6855739
    Abstract: The invention relates to polyurethane foams comprising (i) ethylenimine, polyethylenimine, polyvinylamine, polyvinylamine copolymers, carboxymethylated polyethylenimines, phosphonomethylated polyethylenimines, quarternized polyethylenimines and/or dithiocarbamatized polyethylenimines or (ii) alkali hydroxides and/or alkaline earth metal hydroxides or a mixture consisting of both (i) and (ii).
    Type: Grant
    Filed: January 25, 2001
    Date of Patent: February 15, 2005
    Assignee: BASF Aktiengesellschaft
    Inventors: Armin Becker, Bernd Bruchmann, Andreas Arlt, Ulrich Treuling, Rainer Rahm, Jürgen Decker, Ulrich Steuerle, Martin Kreyenschmidt, Willi Riegel, Werner Bertleff
  • Patent number: 6855742
    Abstract: The present invention provides a high support (HS) and high support-high resilience (HS-HR) flexible polyurethane foams prepared by catalyzed reaction of one or more di- or polyisocyanates at an isocyanate index from about 70 to about 130 with: (a) a polyoxyalkylene polyol or polyoxyalkylene polyol blend having an average hydroxyl weight of at least about 1000 and an average primary hydroxyl content of at least about 25%; and (b) an effective amount of a blowing agent containing water; in the presence of from about 0.01 to about 0.5% parts by weight based on 100 parts by weight of said polyol component of a liquid hydrocarbon containing greater than 50% of polymerized butadiene. The high support (HS) and high support-high resilience (HS-HR) flexible polyurethane foams of the present invention have a reduced force to crush (FTC).
    Type: Grant
    Filed: January 28, 2003
    Date of Patent: February 15, 2005
    Assignee: Bayer Antwerp, N.V.
    Inventors: Stanley L. Hager, Utpal C. Adhikari
  • Patent number: 6855741
    Abstract: A plasticizer with a crosslinking/chain extending agent is incorporated into a water-blown flexible polyurethane foam formulation to provide acceptable softness, openness, and tensile strength characteristics. The class of plastisizers is selected from the group consisting of alkyl benzyl phthalates, phosphate esters and benzoates. The aromatic polyhydroxy compounds are a preferred class of crosslinking/chain extending agents, particularly dihydroxyaromatic compounds, more particularly resorcinol. Other classes of preferred crosslinking/extending agents are saccharides, alkyl glycosides, and alkylene oxide adducts of aliphatic triols. Other preferred crosslinker/extenders include epoxidized soybean oil, polymeric 1,3,5-trimethyl, 2-hydroxy-benzene, selected phenolic resins, selected low molecular weight adducts of a polyfunctional aliphatic amines, and polyoxyalkylene polyols wherein the hydroxyl number is less than about 200 and the average number of hydroxyl groups range from about 3 to about 8.
    Type: Grant
    Filed: May 13, 2003
    Date of Patent: February 15, 2005
    Assignee: Ferro Corporation
    Inventors: Kevin D. Wiese, Angela M. Knickmeyer
  • Patent number: 6852763
    Abstract: A polyurethane foam compound for an ink holder, characterized in that it comprises a polyol and an isocyanate as main components, and also a crosslinking agent; an ink holder, characterized in that it is prepared by foaming, curing and crosslinking the compound; a method for securing the close contact of an ink holder, which comprises using the above described ink holder, and placing the ink holder in an ink tank for containing an ink in a manner such that the ink holder is attached to the inner wall of the ink tank.
    Type: Grant
    Filed: June 19, 2001
    Date of Patent: February 8, 2005
    Assignee: Bridgestone Corporation
    Inventor: Yosuke Noda
  • Patent number: 6849667
    Abstract: The method of the present invention for producing a urethane-based thermoplastic elastomer composition foam comprises the steps of: adding and mixing 0.1 to 30 parts by weight of carbon dioxide (B) to 100 parts by weight of a urethane-based thermoplastic elastomer composition (A) in a molten state, wherein said urethane-based thermoplastic elastomer composition (A) comprises a urethane-based thermoplastic elastomer (A-1) and other thermoplastic elastomer (A-2) in an (A-1)/(A-2) ratio of 20/80 to 99/1 by weight, to form a molten urethane-based thermoplastic elastomer composition (C) which is in a state of a mixture of the urethane-based thermoplastic elastomer composition (A) and the carbon dioxide (B) (gas dissolving step); and lowering a temperature of said molten urethane-based thermoplastic elastomer composition (C) (cooling step).
    Type: Grant
    Filed: October 11, 2001
    Date of Patent: February 1, 2005
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Ryuuji Haseyama, Masahiko Hashiba, Kaoru Yorita, Shigeo Nishikawa, Yoko Shimada
  • Patent number: 6849666
    Abstract: A process is disclosed for producing resilient polyurethane foams by foaming an organic polyisocyanate, an iso-cyanate-reactive compound and a fusible polymer. The improvement in the hardness of the foams is achieved without adversely affecting the other properties of the foams, such as tensile strength and elongation.
    Type: Grant
    Filed: May 15, 2001
    Date of Patent: February 1, 2005
    Assignee: Dow Global Technologies Inc.
    Inventors: Hanno R. Van der Wal, Mark F. Sonnenschein, Alan K. Schrock, Francois Casati, Christopher P. Christenson, Zenon Lysenko, Jozef Bicerano, Fabio Aguirre, Sudhakar Balijepalli
  • Patent number: 6846850
    Abstract: In the process of the present invention, an organic polyisocyanate is reacted with a sorbitol-based polyether polyol having a number average molecular weight of from about 400 to about 1500, in the presence of a pentafluoropropane blowing agent, and a catalyst.
    Type: Grant
    Filed: January 22, 2003
    Date of Patent: January 25, 2005
    Assignee: Bayer MaterialScience LLC
    Inventors: Steven L. Schilling, Edward E. Ball, Kevin J. Elsken
  • Patent number: 6843934
    Abstract: This invention provides azeotrope-like compositions of 1,1,1,3,3-pentafluoropropane and water that are environmentally desirable for use as refrigerants, aerosol propellants, metered dose inhalers, blowing agents for polymer foam, heat transfer media, and gaseous dielectrics.
    Type: Grant
    Filed: November 14, 2003
    Date of Patent: January 18, 2005
    Assignee: Honeywell International Inc.
    Inventors: Leslie Bruce Bement, Mary Charlotte Bogdan, Clayton Herbert Carson, Peter Brian Logsdon, Hang Thanh Pham, Rajiv Ratna Singh, Hsueh Sung Tung, Ronald Riegal, David John Williams, Kevin Donald Uhrich
  • Patent number: 6841586
    Abstract: An ester polyurethane foam is prepared by reacting a mixture of one or more polyester polyols with one or more isocyanates and one or more silicone surfactants in the presence of a blowing agent, such as water, and other additives, such as catalysts. The cured foam is chemically treated in a caustic solution and is then felted (compressed under heat and pressure) to form a hydrophilic ester polyurethane foam having a water absorption rate of at least 30 pounds of water per square foot per minute (1.44 kPa/min). The foam also has greater water holding capacity and wet strength than cellulose.
    Type: Grant
    Filed: December 23, 2003
    Date of Patent: January 11, 2005
    Assignee: Foamex, L.P.
    Inventors: Sharon A. Free, Charles V. Rose
  • Patent number: 6841585
    Abstract: The present invention relates to novel aromatic isocyanates obtained by partially hydrogenating naphthalene as well as the processes for preparing the same, and to their use as an isocyanate component in the production of polyurethanes.
    Type: Grant
    Filed: January 6, 2004
    Date of Patent: January 11, 2005
    Assignee: Bayer MaterialScience LLC
    Inventors: Rick L. Adkins, Harold R. Parsons
  • Patent number: 6840124
    Abstract: Rapid and efficient production and examination of formulations for polyurethane foams using only small amounts of materials are achieved by allowing the foam-forming mixture to foam in a container, preparing disks from sections of the container in which the foam is present and removing a plurality of cylindrical samples having substantially the same density from the disk.
    Type: Grant
    Filed: February 24, 2003
    Date of Patent: January 11, 2005
    Assignee: Bayer Aktiengesellschaft
    Inventors: Joachim Wagner, Peter Jähn, Jacqueline Kusan-Bindels, Dagmar Ulbrich, Rolf Albach, Hermann-Josef Kirschbaum
  • Patent number: 6835757
    Abstract: The present invention relates to a method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of water as a blowing agent, a cell stabilizer, a gelling catalyst, a blowing catalyst, and a tertiary amino alkyl amide catalyst composition. The catalyst composition is represented by the formula I: wherein R1, R2, R3, R4, R5, R6, A, and n are as defined herein and wherein the tertiary amino alkyl amide catalyst of formula I is acid-blocked.
    Type: Grant
    Filed: December 2, 2003
    Date of Patent: December 28, 2004
    Assignee: Air Products and Chemicals, Inc.
    Inventor: Juan Jesus Burdeniuc
  • Patent number: 6833390
    Abstract: The present invention is directed to a process for preparing water-blown rigid polyurethane foams having at least an 80% closed-cell content which involves reacting a) at least one polyol mixture which is composed of (i) at least one polymer polyol; (ii) at least one polyol having a hydroxyl value within the range of from about 200 to about 800; and (iii) optionally, at least one polyol having a hydroxyl value within the range of from about 25 to about 115; with b) at least one polymeric isocyanate and/or a prepolymer thereof; in the presence of c) optionally, at least one catalyst; d) water; and e) optionally, at least one additive or auxiliary agent. The present invention is also directed to the closed-cell water blown rigid polyurethane foams produced by the process of the present invention. The invention is further directed to a polyurethane-foam forming mixture which is used to produce the water-blown rigid polyurethane foams of the present invention.
    Type: Grant
    Filed: July 22, 2002
    Date of Patent: December 21, 2004
    Assignee: Bayer Polymers LLC
    Inventors: Karl W. Haider, Neil H. Nodelman, John P. Forsythe, Brian R. Suddaby
  • Patent number: 6831110
    Abstract: Rigid foams are made by reacting a polyisocyanate with an isocyanate-reactive composition which includes at least one isocyanate-reactive compound, preferably, an amine-initiated polyol and more preferably, an amine-initiated polyether polyol and a second, different polyol in the presence of a blowing agent composition which includes water and a catalyst composition which includes two different blowing catalysts, preferably, pentamethyldiethylenetriamine and bis(2-dimethylamino-ethyl)ether.
    Type: Grant
    Filed: April 1, 2003
    Date of Patent: December 14, 2004
    Assignee: Bayer Polymers LLC
    Inventors: Kerry A. Ingold, Raymond A. Yourd
  • Patent number: 6825238
    Abstract: The present invention relates to an improvement in flexible, semi-flexible and rigid foams formed by the catalytic reaction of an aromatic polyisocyanate, a polyol and a blowing agent and a process for preparing such polyisocyanate. The improvement resides in using an effective amount of a bismuth carboxylate or bismuth sulfonate having less than 34% free acid as the catalyst.
    Type: Grant
    Filed: January 29, 2003
    Date of Patent: November 30, 2004
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Peter Charles Hohl, Lisa Ann Mercando, James Douglas Tobias
  • Patent number: 6822013
    Abstract: A polyol combination having up to a total of about 100 parts by weight (1) from about 95.1 to about 99.9 parts by weight of a first polyol having a nominal average functionality higher than about 4.5, an equivalent molecular weight in the range of from about 1500 to about 2500, a hydroxyl value in the range of from about 25 to about 35 mg KOH/g and an ethylene oxide content in the range of from about 10 to about 30% by weight based on total weight of said first polyol, and (2) from about 0.1 to about 4.9 parts by weight of a second polyol having a nominal average functionality in the range of from about 2.2 to about 6, an equivalent molecular weight in the range of from about 1000 to about 3000 and an ethylene oxide content of at least 50% by weight based on total weight of said second polyol, wherein the polyol combination is essentially free of stably dispersed polymer particles.
    Type: Grant
    Filed: May 20, 2002
    Date of Patent: November 23, 2004
    Assignee: Shell Oil Company
    Inventors: Rene Aerts, Mark Maria Herman Alma Boelens, Gyula Imre Dreisziger, Parminder Singh Sangha
  • Patent number: 6822011
    Abstract: The invention relates to foam having an apparent density of less than 100 kg/m3, in which water is predominantly used as the blowing agent, and to products that contain such foams. The mentioned foams have a large proportion of open cells (>80%).
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: November 23, 2004
    Assignee: Bayer Aktiengesellschaft
    Inventors: Rolf Albach, Eduard Mayer, Juan Cirujeda-Ranzenberger