Patents Examined by Joseph S. Del Sole
  • Patent number: 11897205
    Abstract: Systems and methods for fabricating a dental aligner are provided. The system includes a computing system to receive and prepare a digital model of a dental aligner by adding one or more support structures to the digital model. The system includes a fabrication system to manufacture the dental aligner with the one or more support structures. The system includes a laser system to receive the fabricated dental aligner, orient the dental aligner relative to the laser system, and laser cut an interface between the support structures and the dental aligner to remove the one or more support structures from the dental aligner.
    Type: Grant
    Filed: June 2, 2022
    Date of Patent: February 13, 2024
    Assignee: SDC U.S. SmilePay SPV
    Inventors: Tim Wucher, John Dargis, Eric Wagnon, Drew Marschner, Charlotte Xia, Justin Kreil
  • Patent number: 11897720
    Abstract: A filament spool dry box includes a shell, a dehumidifier and a sleeve component. The shell includes a hanging structure configured to allow a bracket to be disposed in for hanging the shell. The dehumidifier is disposed inside the shell. The sleeve component is rotatably disposed inside the shell and configured to allow a filament to be disposed on. A central axis of the hanging structure is offset from and above a central axis of the sleeve component. The filament spool dry box can isolate the filament from an external environment outside the shell and remove moisture from an internal environment inside the shell by the dehumidifier. Therefore, the filament spool dry box can prevent the filament inside the shell from absorbing moisture. Furthermore, the filament spool dry box can replace disposable spools in the prior art and be energy saving and environmental protecting.
    Type: Grant
    Filed: June 8, 2021
    Date of Patent: February 13, 2024
    Inventor: Chung-Wu Ting
  • Patent number: 11897215
    Abstract: A process of overmolding a frame of a portable eyewear electronic device and a frame produced by the process is presented. A frame that includes a first material and includes a releasably mountable feature is attached to the mold in a desired position and does not contact other areas of the mold. The mold is filled with a second material to at least partially encase the frame insert.
    Type: Grant
    Filed: December 29, 2022
    Date of Patent: February 13, 2024
    Assignee: Snap Inc.
    Inventor: Stephen Steger
  • Patent number: 11897198
    Abstract: A method of separating excess resin from at least one object, includes: (a) stereolithographically producing at least one object on at least one carrier platform, each carrier platform having a planar build surface to which at least one object is connected, each object carrying excess resin on a surface thereof; then (b) mounting each carrier platform to a rotor; (c) centrifugally separating excess resin from each object by spinning the rotor with each carrier platform connected thereto while each object remains connected to each carrier platform; and then (d) removing each carrier platform from the rotor with each object thereon, with excess resin separated therefrom.
    Type: Grant
    Filed: March 1, 2022
    Date of Patent: February 13, 2024
    Assignee: Carbon, Inc.
    Inventors: Michael Murillo, Gregory W. Dachs, II, Bob E. Feller
  • Patent number: 11897194
    Abstract: A process for additive manufacturing of a thermoset resin fiber reinforced composite comprises depositing a fiber material along a path having a direction; heating the fiber material using a heater to generate a moving thermal gradient in the fiber material trailing the heater relative to the path direction; and dispensing a thermosetting polymer material on the heated fiber material at a trailing distance the from the heater along the path. The thermosetting polymer dynamically wicks into the fiber material along the thermal gradient in the path direction.
    Type: Grant
    Filed: August 17, 2021
    Date of Patent: February 13, 2024
    Assignee: University of Delaware
    Inventors: Kelvin Fu, Baohui Shi
  • Patent number: 11897188
    Abstract: A method of printing on fabric includes: (a) loading a thermoplastic material into a nozzle of an extruder, such as an extruder of a three dimensional (3D) printer; (b) positioning a substrate that includes fabric in a print area proximate to the nozzle; (c) heating the thermoplastic material in the nozzle to a temperature that is equal to or greater than a melting point temperature of the fabric; and (d) extruding the heated thermoplastic material from the nozzle as a filament onto the fabric to yield a printed pattern on the fabric.
    Type: Grant
    Filed: January 30, 2020
    Date of Patent: February 13, 2024
    Assignee: Xerox Corporation
    Inventors: Joseph Michael Ferrara, Christopher Douglas Atwood
  • Patent number: 11897192
    Abstract: The method for manufacturing a part from powder relates to the electrical engineering field. In particular, to the processing of materials and the production of flat or three-dimensional products from both metal and plastic, ceramics, metal-plastic and metal-ceramics using microwave heating. The purpose is a method that uses the means of heating due to microwave radiation to sinter or melt the materials, both ceramic and plastic materials and metal powders.
    Type: Grant
    Filed: September 2, 2019
    Date of Patent: February 13, 2024
    Inventor: Denis Ernestovich Lvov
  • Patent number: 11896942
    Abstract: Various methods and systems are provided for mixing and dispensing viscous materials for the creation of additive structures. As one example, during a mixing and dispensing operation with a mixing and dispensing head of a multi-dimensional printing apparatus, linear movement of a mixing rod positioned within a mixing chamber of the mixing and dispensing head, at least along a central axis of the mixing chamber, is adjusted based on an operating condition of the printing apparatus and dispensing of mixed liquids from the mixing and dispensing head is stopped by stopping one or more pumps fluidly coupled to the mixing chamber and linearly moving the mixing rod upward and away from a dispensing nozzle of the mixing and dispensing head.
    Type: Grant
    Filed: October 5, 2020
    Date of Patent: February 13, 2024
    Assignee: NIKE, Inc.
    Inventors: Sami Fakhouri, Askim Senyurt
  • Patent number: 11890801
    Abstract: A method and system for processing a heated flexible sheet, with oppositely facing surfaces, that is advanced in a processing path. A first cooling roll has a first peripheral surface for contacting one of the sheet surfaces. A second cooling roll has a second peripheral surface for contacting the other sheet surface.
    Type: Grant
    Filed: August 9, 2019
    Date of Patent: February 6, 2024
    Assignee: Processing Technologies International, LLC
    Inventors: Dana R. Hanson, Mitchell L Gritzner
  • Patent number: 11891724
    Abstract: An electrospinning apparatus for producing ultrafine fibers according to the present invention comprises: a cylindrical metal guide disposed to surround a hollow tube needle, which receives a charged solution and discharges the charged solution in the form of a filament, wherein a high voltage is applied to the cylindrical metal guide to control droplet stability of the charged solution; and a strip-shaped metal guide including a plurality of strip-shaped metal plates, which extend outward from the cylindrical metal guide and are radially arranged to control the direction of a charged filament, whereby discharge droplets of the charged solution are stably maintained, and the charged filament formed therefrom maintains a constant directionality with respect to a substrate, so that a uniform pattern having ultrafine fibers can be manufactured on a collection part.
    Type: Grant
    Filed: April 5, 2019
    Date of Patent: February 6, 2024
    Inventor: Jong-Su Park
  • Patent number: 11890811
    Abstract: A three-dimensional shaping apparatus includes a plasticizing section, a stage, an ejection section having a first nozzle and a second nozzle, each of which communicates with the plasticizing section, a first ejection adjusting section, a second ejection adjusting section, a moving section that relatively moves the ejection section with respect to the stage, and a control unit.
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: February 6, 2024
    Inventors: Riona Toda, Kenta Anegawa
  • Patent number: 11884009
    Abstract: The disclosure relates to a method or a platform for hydrogel-based 3D fabrication, wherein the hydrogel is patterned with a programmable femtosecond light sheet with a power density of 0.1 to 100 TW/cm2.
    Type: Grant
    Filed: May 10, 2021
    Date of Patent: January 30, 2024
    Assignees: The Chinese University of Hong Kong, Carnegie Mellon University
    Inventors: Shih-Chi Chen, Songyun Gu, Fei Han, Yongxin Zhao, Aleksandra Klimas
  • Patent number: 11884014
    Abstract: A method for operating the 3D printing tool includes positioning a first material distribution barrel within a first barrel orifice, where a first barrel tip is disposed at a first end of the first material distribution barrel. The method further includes positioning a second material distribution barrel within a second barrel orifice, where a second barrel tip is disposed at a first end of the second material distribution barrel. The method further includes dispensing building material from the first material distribution barrel when the first material distribution barrel is substantially vertically oriented and a second material distribution barrel is oriented at an angle from the vertical.
    Type: Grant
    Filed: December 5, 2022
    Date of Patent: January 30, 2024
    Assignee: Advanced Solutions Life Sciences, LLC
    Inventors: Scott Douglas Cambron, Kyle Eli
  • Patent number: 11884013
    Abstract: A three-dimensional modeling device includes a plasticizing section for plasticizing a material to generate a shaping material, a stage on which the shaping material is stacked, a nozzle which has a nozzle opening, and ejects the shaping material from the nozzle opening toward a modeling area on the stage, a transfer mechanism section for changing a relative position between the nozzle and the stage, and a heating section having a heater and a heating member for heating the shaping material stacked in the modeling area with heat supplied from the heater. The nozzle opening is located between the stage and the heating section in a stacking direction of the shaping material, the heating section is configured so that a relative position to the stage changes together with the nozzle, and the heating member covers at least the modeling area when viewed along the stacking direction.
    Type: Grant
    Filed: April 27, 2022
    Date of Patent: January 30, 2024
    Assignee: Seiko Epson Corporation
    Inventors: Hironobu Abe, Toshiyuki Ishigaki
  • Patent number: 11884015
    Abstract: A system and method for facilitating separation of 3D-printed objects from build platforms. The principle of separation in the present invention involves a build platform configured to be removable or flexible or partially deformable, such that at least a portion of the build platform may be bent or tilted to separate the build platform from the 3D-printed object once the 3D-printing is completed. In some embodiments, a base assembly is adapted to magnetically move a build plate along a surface of the base assembly such that the build plate automatically self-aligns along a boundary of the base assembly and magnetically couples to the base assembly. In some embodiments, a build platform includes a flexible layer with a printable surface and a rigid layer coupled to the flexible layer so that applying a force on the flexible layer deforms a localized portion of the printable surface without deforming the rigid layer.
    Type: Grant
    Filed: January 31, 2022
    Date of Patent: January 30, 2024
    Assignee: SprintRay, Inc.
    Inventors: Amir Mansouri, Aayush Patel, Angali E. Daniels, Huijian Tian, Chonghuan Huang
  • Patent number: 11884022
    Abstract: Methods and systems (100) of printing a 3D object (101) comprising: depositing material, layer by layer, via printing heads (72) comprising one or more nozzle arrays; and activating each of said printing heads (72) to dispense a building material (50) at least once within a specified period of time during printing.
    Type: Grant
    Filed: December 25, 2019
    Date of Patent: January 30, 2024
    Assignee: STRATASYS LTD.
    Inventors: Shai Sultan, Shmuel Rubin
  • Patent number: 11884035
    Abstract: Drum (10) for manufacturing a tire blank, comprising a shaft, two flanges (14) movable in translation along the shaft, and means for supplying compressed air, each flange comprising at least one pneumatic effector (36). At least one flange comprises a first, radially internal ring (46) and a second, radially external ring (48) movable in rotation around the first ring by means of at least two airtight pivot connections (50), the rings and the pivot connections delimiting at least one sealed chamber (52), said flange comprising at least one first compressed-air circulation channel (54), a first section (56) of the first channel belonging to the first ring being connected at one of its ends to the sealed chamber, and a second section (58) of the first channel belonging to the second ring being connected at one of its ends to the sealed chamber.
    Type: Grant
    Filed: December 18, 2019
    Date of Patent: January 30, 2024
    Inventors: Thomas Guy, Michel Deboeuf, Gael Roty
  • Patent number: 11884010
    Abstract: A printing method employs a piece of equipment comprising an energy-delivering exciter that is orientable to produce a punctiform interaction with at least one ink that possibly contains non-uniformities and that is deposited on a printing medium including a transparent interaction area, in order to cause the transfer of a targeted portion of the ink to a receiver. The method includes a step of generating a wetting film at least partially covering the transparent interaction area, followed by a step of depositing the ink on the surface of the wetting film and transferring steps.
    Type: Grant
    Filed: March 20, 2020
    Date of Patent: January 30, 2024
    Assignee: POIETIS
    Inventors: Dan Soto, Fabien Guillemot, Bertrand Viellerobe, Aude Clapies
  • Patent number: 11878465
    Abstract: A nozzle holder assembly for a three-dimensional printer comprises a mount, a printer nozzle, and a locking mechanism. The mount is operable to be secured to the three-dimensional printer. The printer nozzle shaft is movably coupled to the mount along a predetermined length. The locking mechanism is configured to fix the printer nozzle shaft relative to the mount at any position along the predetermined length.
    Type: Grant
    Filed: November 30, 2021
    Date of Patent: January 23, 2024
    Assignee: Honeywell Federal Manufacturing & Technologies, LLC
    Inventors: Ruben A. Pino, Ryan J. Eickbush
  • Patent number: 11878467
    Abstract: Techniques for producing a flat film surface in additive fabrication are provided. According to some aspects, a movable stage may be arranged beneath a container having a base that includes a flexible film. The movable stage may include a segmented member in which a number of segments are aligned along a common axis. The segmented member may maintain contact with the flexible film as the movable stage moves beneath the container, with the segmented member producing a flat surface of the flexible film, at least within a region above the movable stage. According to some embodiments, multiple segmented members may be provided within the movable stage, such as in parallel with one another.
    Type: Grant
    Filed: May 31, 2019
    Date of Patent: January 23, 2024
    Assignee: Formlabs, Inc.
    Inventors: Shane Wighton, Maxim Lobovsky, Robert Joachim, Jack Moldave, Adam Damiano, Christian Reed, Dmitri Megretski, Benjamin FrantzDale