Patents Examined by Joseph S. Del Sole
  • Patent number: 11826960
    Abstract: The present invention relates to a three dimensional imaging apparatus (3D printer) having a print head unit with multiple passive micro-sized nozzles, wherein the passive micro-sized nozzles are also integrated with material interfaces. The print head unit comprises a nozzle gripper mechanism for picking said passive micro-sized nozzle, a filament or rod feeding mechanism for feeding the material, and a heating mechanism arranged for contactless heating regulating of the lower portion of said passive micro-sized nozzle. A method for printing a three-dimensional object of multi-materials by using an innovative three dimensional imaging apparatus having a print head with multiple passive nozzles is also disclosed. The three-dimensional imaging apparatus is capable of providing different types of materials as well as different color of the materials for creating three-dimensional object.
    Type: Grant
    Filed: July 8, 2021
    Date of Patent: November 28, 2023
    Assignee: EMEMO SOLUTIONS AB
    Inventor: Mats Moosberg
  • Patent number: 11827570
    Abstract: The present disclosure relates to a method of fabricating a ceramic composite components. The method may include providing at least a first layer of reinforcing fiber material which may be a pre-impregnated fiber. An additively manufactured component may be provided on or near the first layer. A second layer of reinforcing fiber, which may be a pre-impregnated fiber may be formed on top the additively manufactured component. A precursor is densified to consolidates at least the first and second layer into a densified composite, wherein the additively manufactured material defines at least one cooling passage in the densified composite component.
    Type: Grant
    Filed: July 20, 2021
    Date of Patent: November 28, 2023
    Assignee: General Electric Company
    Inventors: Tao Li, Timothy P. Coons, Xi Yang, Michael James Weimer
  • Patent number: 11826956
    Abstract: The invention provides a system and method for producing large format print products having three-dimensional features. The system incorporates at least one micro-dispensing jet valve and optionally a cutting apparatus to provide an integrated, efficient printing system capable of producing large format print products having dramatic three-dimensional features.
    Type: Grant
    Filed: October 3, 2020
    Date of Patent: November 28, 2023
    Inventor: Eran Asher Kainan
  • Patent number: 11820077
    Abstract: The present invention discloses a system for large scale additive manufacturing, an apparatus for large scale additive manufacturing, and a bio-composite material used for the large scale additive manufacturing. The apparatus and the bio-composite material enable the system to operate in a desired manner. The system is able to facilitate “on demand” manufacturing, is able to provide regional/localised modifications for consumers, is able to minimise transportation/storage costs and also minimises damage to the environment.
    Type: Grant
    Filed: November 12, 2018
    Date of Patent: November 21, 2023
    Assignee: Singapore University of Technology and Design
    Inventors: Javier Gomez Fernandez, Stylianos Dritsas
  • Patent number: 11820070
    Abstract: An additive manufacturing technique includes depositing, via a filament delivery device, a filament onto a surface of a substrate. The filament includes a binder and a high entropy alloy powder. The technique also includes sacrificing the binder to form a preform and sintering the preform to form a component.
    Type: Grant
    Filed: November 11, 2020
    Date of Patent: November 21, 2023
    Assignees: Rolls-Royce Corporation, Rolls-Royce North American Technologies, Inc.
    Inventors: Quinlan Yee Shuck, Scott Nelson, Raymond Ruiwen Xu, Brandon David Ribic, Matthew R. Gold
  • Patent number: 11820061
    Abstract: A printed structure including a plurality of overlying layers of elongate polymeric filaments stacked on a surface of a substrate. The elongate polymeric filaments are stacked on each other along their lengths to form a liquid impermeable, self-supporting wall. The liquid impermeable self-supporting wall forms a wall angle of about 30° to about 90° with respect to a plane of the surface of the substrate.
    Type: Grant
    Filed: November 18, 2020
    Date of Patent: November 21, 2023
    Assignees: Regents of the University of Minnesota, U.S. Government as Represented by the Secretary of the Army
    Inventors: Michael C. McAlpine, Ruitao Su, Steven J. Koester, Joshua Uzarski
  • Patent number: 11819941
    Abstract: A laser processing apparatus includes: a laser light source configured to emit a laser beam; an optical scanner located along a path of the laser beam and configured to adjust the path of the laser beam; a lens unit located along the path of the laser beam, the lens unit being configured to condense the laser beam; a first adapter located between the lens unit and the optical scanner and coupled to the lens unit; and a second adapter located between the first adapter and the optical scanner, the second adapter being coupled to the first adapter and the optical scanner.
    Type: Grant
    Filed: April 15, 2019
    Date of Patent: November 21, 2023
    Assignee: Samsung Display Co., Ltd.
    Inventors: Jinwon Baek, Seokjoo Lee, Sangsun Han, Kyongho Hong
  • Patent number: 11820078
    Abstract: A 3D printing machine includes a first spinning part moving in directions of three axes, i.e., X-, Y-, and Z-axes, to melt and spin a base material; and a second spinning part moving along a moving direction of the first spinning part to spin reinforcing fiber onto an upper surface of the spun base material, and moving clockwise or counterclockwise so that the reinforcing fiber is spun onto the upper surface of the base material at a moment when the first spinning part changes a moving direction thereof to the X- or Y-axis direction.
    Type: Grant
    Filed: March 15, 2022
    Date of Patent: November 21, 2023
    Assignees: HYUNDAI MOTOR COMPANY, KIA CORPORATION
    Inventor: Gyung Bok Kim
  • Patent number: 11813788
    Abstract: A system for additive metal manufacturing, including a deposition mechanism, a translation mechanism mounting the deposition mechanism to the working volume, and a stage. A method for additive metal manufacturing including: selectively depositing a material carrier within the working volume; removing an additive from the material carrier; and treating the resultant material.
    Type: Grant
    Filed: June 28, 2022
    Date of Patent: November 14, 2023
    Assignee: Mantle Inc.
    Inventors: Stephen T. Connor, Theodore C Sorom, James R. Groves
  • Patent number: 11813799
    Abstract: An additive manufacturing apparatus includes a first print module includes a first stage configured to hold a first component and a first radiant energy device. The resin support is configured to be positioned between the first stage and the first radiant energy device. A second print module includes a second stage configured to hold a second component and a second radiant energy device. The resin support is configured to be positioned between the second stage and the second radiant energy device. A control system is configured to translate the resin support based on a condition of the first print module and the second print module through the first print module and the second print module.
    Type: Grant
    Filed: August 9, 2022
    Date of Patent: November 14, 2023
    Assignee: General Electric Company
    Inventors: Christopher David Barnhill, Robert Edgar Estes, William Joseph Steele, Trent William Muhlenkamp, Zhen Liu, John Thomas Sterle, Victor Wayne Fulton
  • Patent number: 11813793
    Abstract: A system is disclosed for additively manufacturing a composite structure. The system may include a support, and a print head operatively connected to and moveable by the support. The print head may include a first supply configured to hold a continuous reinforcement, a second supply configured to hold a matrix separate from the continuous reinforcement, and a wetting mechanism in separate communication with the first and second supplies and configured to discharge the continuous reinforcement wetted with the matrix. The system may also include a controller programmed to selectively pressurize the second supply to direct the matrix to the wetting mechanism.
    Type: Grant
    Filed: July 26, 2021
    Date of Patent: November 14, 2023
    Assignee: Continuous Composites Inc.
    Inventors: Trevor David Budge, Brock Adam Jahner, Jeremiah R. Smith, Nathan Andrew Stranberg, Andrew Michael Stulc, Samuel VanDenBerg, Stephen Tyler Wilson, Andrew John Overby
  • Patent number: 11813780
    Abstract: A polymer mold insert (2) for an injection molding tool (5), the polymer insert (2) comprising an insert body part having an outer shape adapted for insertion into an insert cavity (7) arranged in the injection molding tool (5), and where the insert body part comprises at least two different polymer materials having different physical characteristics and being distributed within the insert body so that one or more first volumes (8) of the insert body comprises a higher concentration of a first one of the two different polymer materials than in the remaining parts insert body, and so that one or more second volumes (9) of the insert body comprises a higher concentration of the second one of the two different polymer materials than in the remaining parts of the insert body part.
    Type: Grant
    Filed: February 27, 2019
    Date of Patent: November 14, 2023
    Assignee: LEGO A/S
    Inventors: Ronen Hadar, Vimal Patel, Raphael Schlichting, Mandaná Moshiri
  • Patent number: 11813789
    Abstract: The present invention provides a method for altering the bead profile for using 3D printing to improve the shear strength of a so manufactured product by altering the bead height of adjacent beads or in adjacent layers such that either the height or the centers of the beads between adjacent layers are altered. This is achieved by either height reduction or by flow rates to alter the height or positioning of the beads by altering the bead profiles the shear strength between adjacent layers in the X-Y plane is improved. The present invention is equally applicable to increasing shear strength in the Y-Z plane or the X-Z plane as desired.
    Type: Grant
    Filed: February 8, 2022
    Date of Patent: November 14, 2023
    Inventor: Mark Saberton
  • Patent number: 11813794
    Abstract: A 3D printing system may include a tank in which a bottom of the tank is formed by a radiation-transparent flexible membrane, a spill tray with an outer wall configured to contain liquid resin that inadvertently leaks out from the bottom of the tank, and a light source configured to project radiation towards the bottom of the tank. The spill tray may contain an inner opening that allows the radiation from the light source to pass through the spill tray to the tank. A 3D printing system may also include a mask assembly which comprises a mask with pixels configurable to be individually transparent or opaque to portions of the radiation projected from the light source and a mask assembly receiving member configured to receive the mask assembly. The mask assembly may also include a rigid guide portion that is insertable into a slot of the mask assembly receiving member.
    Type: Grant
    Filed: November 2, 2021
    Date of Patent: November 14, 2023
    Assignee: NEXA3D INC.
    Inventors: Matthew Buckby, Francis Kenyon Whetsell, Miguel Cuevas Sandoval, Avi N. Reichental
  • Patent number: 11806922
    Abstract: A CNC machining centre is disclosed, with an additive unit that forms an unmachined workpiece by additive production and that comprises an operating member with a rotation axis, and with a subtractive unit that removes material from the unmachined workpiece formed by the additive unit and that comprises a tool-holding spindle with a motorized spindle axis, with a subtractive configuration, in which the spindle axis of the subtractive unit carries a tool for removing material, and with an additive configuration, in which the spindle axis of the subtractive unit is connected to the rotation axis to drive the operating member of the additive unit and in which a prevalent part of the tool-holding spindle is situated next to at least one part of the operating member, where “next to” means in a horizontal direction.
    Type: Grant
    Filed: December 11, 2020
    Date of Patent: November 7, 2023
    Assignee: C.M.S. S.p.A.
    Inventors: Ramon Lazzarini, Nicola Rinaldi
  • Patent number: 11806908
    Abstract: An extruding system includes a melting unit configured to convey a polymeric material, a mixing unit configured to mix the polymeric material with a blowing agent to form a mixture, an injection unit configured to inject the mixture, a first flow control element disposed between the melting unit and the mixing unit, and a second flow control element disposed between the mixing unit and the injection unit. A method of extruding includes conveying a polymeric material from a melting unit to a mixing unit, conveying a blowing agent into the mixing unit, mixing the polymeric material with the blowing agent to form a mixture, conveying the mixture from the mixing unit to an injection unit, and discharging the mixture from the injection unit, wherein flow of the polymeric material is controlled by a first flow control element, and flow of the mixture is controlled by a second flow control element.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: November 7, 2023
    Assignee: OTRAJET INC.
    Inventors: Fa-Shen Chen, Liang-Hui Yeh
  • Patent number: 11810261
    Abstract: A method for fabricating a custom headwear for a subject is described. The method comprises generating a three-dimensional head data file for the subject and determining contour lines on the head; automatically generating a headwear data file. The method further comprises juxtaposing the headwear represented by the headwear data file with the head represented by the three-dimensional head data file having the contour lines thereon. The method yet further comprises utilizing the headwear data file to generate a shape for a desired headwear, the shape having an interior surface to contact the head and an outer surface. Still further, the method comprises projecting lines outward from the contour lines to the outer surface; and utilizing the projected lines to establish headwear contour lines for the custom headwear.
    Type: Grant
    Filed: February 18, 2021
    Date of Patent: November 7, 2023
    Assignee: CRANIAL TECHNOLOGIES, INC
    Inventors: Timothy R. Littlefield, Jerold N. Luisi, George E. Kechter
  • Patent number: 11806923
    Abstract: A system is disclosed for additively manufacturing a composite structure. The system may include a support, and a print head connected to and moveable by the support. The print head may have an outlet configured to discharge a continuous reinforcement at least partially coated in a matrix, and a device located inside the print head and configured to at least partially coat the continuous reinforcement with the matrix. The system may also include a sensor configured to generate a signal indicative of an amount of the matrix, and a controller in communication with the sensor and the device. The controller may be configured to direct a command to the device to cause the device to advance matrix toward the continuous reinforcement during passage of the continuous reinforcement through the print head, and to selectively adjust the command based on the signal.
    Type: Grant
    Filed: December 21, 2021
    Date of Patent: November 7, 2023
    Assignee: Continuous Composites Inc.
    Inventors: Trevor David Budge, Nathan Andrew Stranberg, Ryan C Stockett, Andrew Michael Stulc
  • Patent number: 11801647
    Abstract: A modeling method for a workpiece and the workpiece are provided. When the workpiece, at least a part of the workpiece has a hollow region and two or more openings linking an inside and the outside of the hollow region, is additively manufactured, a temporary closure to block at least one of the two or more openings of the hollow region is manufactured at a same time as laminating of a wall section of the hollow region. A peripheral edge of the temporary closure joined to the wall section, and the temporary closure has a flow hole allowing a fluid to flow in or out of the hollow region, then the temporary closure is removed after the fluid has flowed in or out.
    Type: Grant
    Filed: March 23, 2022
    Date of Patent: October 31, 2023
    Assignee: SOLIZE CORPORATION
    Inventors: Jun Mitake, Tsuneo Endo, Yuta Kurosawa
  • Patent number: 11801639
    Abstract: An electronic device includes a carriage to move along an axis relative to a platform. In addition, the electronic device includes a print head disposed within the carriage to move with the carriage and to deliver a print agent to the platform. Further, the electronic device includes a cooling system. The cooling system includes an air source to deliver air to the print head within the carriage to cool the print head. The cooling system also includes a pressure sensor to measure a pressure of a first zone within the carriage. Moreover, the cooling system includes a controller to control a flow rate of the air into the first zone or from the first zone in response to the measured pressure to maintain the first zone at a positive pressure with respect to a second zone outside the carriage.
    Type: Grant
    Filed: July 28, 2017
    Date of Patent: October 31, 2023
    Assignee: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
    Inventors: Samuel Jeong, Michael Ewe