Patents Examined by Karam Hijji
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Patent number: 9067824Abstract: The present disclosure relates to methods for controlling the chemical composition of a first pozzolan by blending it with a different pozzolan having a different chemical composition. The method includes intimately mixing the two pozzolans and using a chemical analyzer to determine a chemical characteristic of the pozzolan fraction being produced. The output from the chemical analyzer is then used to control the blending of the first and second outputs to maintain the chemical characteristic within a desired range.Type: GrantFiled: February 17, 2011Date of Patent: June 30, 2015Assignee: ROMAN CEMENT, LLCInventors: Andrew S. Hansen, John M. Guynn
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Patent number: 9067827Abstract: During the production of cement clinker by preheating cement raw meal in a preheater and calcining and sintering the preheated cement raw meal, the exhaust gases which are produced during the calcination and the sintering process are used for preheating and are subsequently cleaned in an SCR catalytic convertor. There are used during the clinker production replacement fuels which contain carbon-containing odorous substances and/or ammonia-containing compounds which are previously dried, wherein a drying exhaust gas which is produced during the drying operation and/or exhaust vapor condensate being used at least partially for exhaust gas quenching upstream of the SCR catalytic convertor, and the carbon-containing odorous substances and/or ammonia-containing compounds in the drying exhaust gas and/or exhaust vapor condensate being converted on the SCR catalytic convertor.Type: GrantFiled: April 3, 2012Date of Patent: June 30, 2015Assignee: ThyssenKrupp Industrial Solutions AGInventors: Timo Stender, Anna Dinkova
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Patent number: 9056790Abstract: Provided herein are compositions and methods including hydraulic cement, supplementary cementitious material, and/or self-cementing material. Methods for making the compositions and using the compositions are provided.Type: GrantFiled: December 8, 2014Date of Patent: June 16, 2015Assignee: Calera CorporationInventors: Irvin Chen, Miguel Fernandez, Joshua Patterson, Martin Devenney
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Patent number: 9056792Abstract: A method of curing cementitious material comprising added a fibrillated carboxyalkyl cellulose, cellulose alkylsulfonic acid, phosphorylated cellulose or sulfated cellulose having a degree of substitution of 0.01 to 0.45 to the material during mixing. The fibrillated carboxyalkyl cellulose, cellulose alkylsulfonic acid, phosphorylated cellulose or sulfated cellulose may also include bleached or partially bleached wood pulp fiber. The fibrillated carboxyalkyl cellulose, cellulose alkylsulfonic acid, phosphorylated cellulose or sulfated cellulose has a substituent content of from 10 to 150 meq/100 g cellulose fiber. The fibrillated carboxyalkyl cellulose, cellulose alkylsulfonic acid, phosphorylated cellulose or sulfated cellulose is 0.1 to 5% by weight of the dry weight of the cementitious material. The structure produced by the method. The autogenous shrinkage of the cementitious material is reduced.Type: GrantFiled: June 13, 2012Date of Patent: June 16, 2015Assignee: Weyerhaeuser NR CompanyInventors: S. Ananda Weerawarna, David J. O'Callaghan
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Patent number: 9051218Abstract: Cellulose ethers, wherein at least a part of the hydroxyl groups of the cellulose backbone are substituted by methoxy groups and hydroxyalkoxy groups, and optionally alkoxy groups being different from methoxy groups, having an unconventional distribution of methoxy substituents at the 2-, 3- and 6-positions of the anhydroglucose units are described. Such cellulose ethers exhibit significantly higher thermoreversible gel strengths than any known hydroxyalkyl methyl celluloses of comparable viscosity and kind and level of substitution rendering them useful as additives for building compositions such as cement based tile adhesives. In particular, such cellulose ethers can be used to improve the attainable adhesion strength after heat storage conditioning and the temporal setting characteristics of a building composition.Type: GrantFiled: November 15, 2012Date of Patent: June 9, 2015Assignee: Dow Global Technologies LLCInventors: Rene Kiesewetter, Grit Grote, Meinolf Brackhagen, Matthias Knarr, Roland Adden
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Patent number: 9034101Abstract: The method includes subjecting the pozzolans in crushed state to a high energetic mechanical processing by grinding in a grinding equipment, whereby the pozzolan particles receive mechanical impulses, and the grinding is carried out for a predetermined time resulting in a compressive strength of a 2 inch side cube of mortar having 80% Portland cement and 20% natural pozzolan in a ratio of 1:2.75 to standard sand and in addition water required to obtain a flow of the mortar according to American standard ASTM C 109, which has been properly compacted under vibration and hardened at +20° C. in sealed condition, which after 28 days is ?75% of the compressive strength of a 2 inch side cube, treated as the cube, of a mortar having a ratio of Portland cement:sand of 1:2.75 and water corresponding to 48.5% of the weight of Portland cement.Type: GrantFiled: March 13, 2012Date of Patent: May 19, 2015Assignee: PROCEDO ENTERPRISES ETABLISSEMENTInventor: Vladimir Ronin
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Patent number: 9028607Abstract: A process for sequestering carbon dioxide from the exhaust gas emitted from a combustion chamber is disclosed. In the process, a foam including a foaming agent and the exhaust gas is formed, and the foam is added to a mixture including a cementitious material (e.g., cement-kiln dust, lime kiln dust, or slag cement) and water to form a foamed mixture. Thereafter, the foamed mixture is allowed to set, preferably to a controlled low-strength material having a compressive strength of 1200 psi or less. The carbon dioxide in the exhaust gas reacts with hydration products in the controlled low-strength material and in turn sequesters the carbon dioxide.Type: GrantFiled: June 12, 2008Date of Patent: May 12, 2015Assignee: Wisconsin Electric Power CompanyInventor: Bruce W. Ramme
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Patent number: 9028249Abstract: An object of the present invention is to separate CO2 gas generated in a cement-manufacturing facility in a high concentration and recover the CO2 gas. The present invention includes: feeding a cement material before calcination and a heat medium which has a particle diameter larger than that of the cement material and has been heated to the calcination temperature or higher in a medium-heating furnace (14), to a mixing calciner (12); and recovering the CO2 gas generated by the calcination of the cement material. The heat medium circulates between the medium-heating furnace and the mixing calciner. Another aspect of the present invention includes: feeding a cement material before calcination to a regenerative calciner (112) which has been heated to the calcination temperature or higher and has stored heat therein; and recovering the CO2 gas generated by the calcination of the cement material.Type: GrantFiled: October 12, 2010Date of Patent: May 12, 2015Assignee: Mitsubishi Materials CorporationInventors: Hirokazu Shima, Naohiro Higuchi, Yoshinori Takayama, Takuya Komatsu, Junzhu Wang
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Patent number: 9023148Abstract: Methods and a kit. A cement forming method includes nucleating an acidic metallophosphate reaction mixture with first particles, resulting in forming a settable metallophosphate cement from the acidic metallophosphate reaction mixture. The first particles include a first metal oxide. Each particle of the first particles independently have a particle size in a range from about 15 microns to about 450 microns. A method for applying cement includes seeding a solution with particles, resulting in forming a settable cement from the solution. The particles have a size in a range from about 15 microns to about 450 microns. The solution includes a first metal oxide reacting with phosphate. The settable cement is applied to a substrate. A cement application kit is also described.Type: GrantFiled: March 17, 2011Date of Patent: May 5, 2015Assignee: Orava Applied Technologies CorporationInventor: Janice Lynn Thoren
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Patent number: 8986444Abstract: A hybrid cement clinker incorporates specific ranges of clinker phases and falls within specific modulus values as set forth and described in this document.Type: GrantFiled: February 14, 2014Date of Patent: March 24, 2015Assignee: University of Kentucky Research FoundationInventors: Thomas Robl, Tristana Duvallet, Robert Rathbone, Yongmin Zhou
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Patent number: 8974598Abstract: A binder premix includes from 0.2% to 63% of a material of an ultrafine particle size category, including individual particles with a D90 value less than 1 ?m and/or with a BET specific surface greater than 5 m2/g; from 8% to 63% of selected Portland cement including particles with a D90 value less than 30 ?m and from 25% to 85% of a material, other than the cement, of a fine particle size category, including particles for which the D10 and D90 values are from 1 ?m to 120 ?m and with a BET specific surface less than 5 m2/g. A binder mix including, in addition to the premix, a material of a medium particle size category, including particles for which the D10 and D90 values are from 120 ?m to 5 mm is disclosed.Type: GrantFiled: March 23, 2010Date of Patent: March 10, 2015Assignee: LafargeInventors: Philippe Fonollosa, Jean-Francois Batoz, Jeffrey Chen
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Patent number: 8946396Abstract: An agglomerated particulate lignosulfonate material may be made by introducing or forming lignosulfonate microparticles in a fluidized bed agglomerator, and introducing sufficient heated gas and lignosulfonate liquid in the agglomerator to convert the microparticles to lignosulfonate granules of enlarged size. The granules may have an average size of at least 0.1 mm, and may be used to make a dry-blended cement additive or oil well cement that may be dustless, easily poured and stored, and rapidly dissolved in water.Type: GrantFiled: August 28, 2012Date of Patent: February 3, 2015Assignee: Borregaard Industries LimitedInventor: Kåre Reknes
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Patent number: 8944166Abstract: Methods and compositions that protect cement compositions from corrosion, particularly from wet carbon dioxide, are provided. A soluble salt additive is provided to react with reaction products generated during the reactions that occur when cement is exposed to wet carbon dioxide. The soluble salt reacts to form an insoluble salt that forms a protective layer on the surface of the cement that protects it from further corrosion from exposure to wet carbon dioxide.Type: GrantFiled: January 17, 2014Date of Patent: February 3, 2015Assignee: Baker Hughes IncorporatedInventors: Mark Alan Vorderbruggen, Richard F. Stevens, Qi Qu
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Patent number: 8936675Abstract: The present invention relates to new precast cementitious products with photocatalytic activity, and to a process to obtain them.Type: GrantFiled: August 8, 2007Date of Patent: January 20, 2015Assignee: Italcementi S.p.A.Inventor: Roberta Alfani
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Patent number: 8936773Abstract: Provided herein are compositions, methods, and systems for a material containing metastable carbonate and stabilizer. Methods for making the compositions and using the compositions are also provided.Type: GrantFiled: April 26, 2012Date of Patent: January 20, 2015Assignee: Calera CorporationInventors: Miguel Fernandez, Irvin Chen, Patricia Tung Lee, Matthew Ginder-Vogel
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Patent number: 8932400Abstract: Provided herein are compositions and methods including hydraulic cement, supplementary cementitious material, and/or self-cementing material. Methods for making the compositions and using the compositions are provided.Type: GrantFiled: January 15, 2014Date of Patent: January 13, 2015Assignee: Calera CorporationInventors: Irvin Chen, Miguel Fernandez, Joshua Patterson, Martin Devenney
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Patent number: 8915997Abstract: A concrete mix for producing freeze-thaw durable concrete having enhanced strength properties, like compressive strength, abrasion resistance, impact strength, toughness, is disclosed. The novel concrete mix contains deformable solid elements in place of 4-8% entrained air for good durability of concrete under freeze-thaw cycles.Type: GrantFiled: November 12, 2013Date of Patent: December 23, 2014Assignee: NAVS, LLCInventor: Ashok H. Shah
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Patent number: 8911549Abstract: The invention provides a process for the production of a cementious material. The process comprises mixing cement starting materials and a particulate healing agent to provide the cementious material. The healing agent comprises coated particles, wherein the coated particles comprise bacterial material and additive. The bacterial material is selected from the group consisting of a bacterium, a lyophilized bacterium and a bacterial spore of a bacterium. The present invention solves these problems, as (substantially leakage-proof) tablets containing the actual healing agent may neither interfere with either the workability of the liquid mixture (“cementious material”) nor negatively affect properties of either mixture or final material (hardened concrete), even when applied in large quantities. During crack formation in cementious based constructions, the particles also crack, and healing agent is released.Type: GrantFiled: April 6, 2011Date of Patent: December 16, 2014Assignee: Technische Universiteit DelftInventor: Hendrik Marius Jonkers
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Patent number: 8906156Abstract: Provided are compositions, methods and systems including cementitious compositions and reinforcing materials wherein the cementitious composition comprises a metastable component.Type: GrantFiled: July 27, 2012Date of Patent: December 9, 2014Assignee: Calera CorporationInventors: Brent R. Constantz, Paulo J. M. Monteiro, Kyle Self, Irvin Chen
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Patent number: 8876970Abstract: In the method according to the invention for producing cement clinker, raw cement meal is preheated in a preheater, the preheated raw cement meal is precalcined in a calciner and the precalcined raw cement meal is burnt in a kiln, fuel and combustion air having an oxygen content of at least 75 mol % being used in the calciner, and the raw cement meal being precalcined in a fluidised bed in the calciner. The exhaust gases occurring in the kiln are delivered to the preheater, bypassing the calciner, and the exhaust gases of the calciner are delivered to a CO2 preparation device.Type: GrantFiled: October 19, 2009Date of Patent: November 4, 2014Assignee: Polysius AGInventor: Detlev Kupper