Patents Examined by Karen D. Kutach
  • Patent number: 4896415
    Abstract: A pre-formed (e.g. injection moulded) container body of flexible resilient plastics material is subjected to a subsequent cold-forming operation so that it is permanently deformed into a required configuration. For example, a desired container mouth configuration may be produced or handle-retaining recesses may be formed.
    Type: Grant
    Filed: May 31, 1988
    Date of Patent: January 30, 1990
    Inventor: Erik Bock
  • Patent number: 4895690
    Abstract: Apparatus and a process for manufacturing plastic shells having decorative features thereon includes a method for casting thermoplastic material against a heated mold by use of a combination mask and container unit (hereinafter referred to as the combination unit) that is joined to a known heated mold to deposit a first semi-cured deposit on the mold from supplies of material in the combination mask and container; the mask is configured to have a plurality of wire reinforced foot portions with sealing edges configured to be aligned with the sharp edges of recesses in the mold surface defining the decorative feature; when the combination unit is inverted it casts material only on the recesses to form a semi-fused deposit of a first color. The combination unit is separated from the mold which is then processed to a higher fusion temperature and a base layer of contrasting thermoplastic material is cast thereon to be bonded to the recess material prior to cooling and stripping the mold.
    Type: Grant
    Filed: February 22, 1989
    Date of Patent: January 23, 1990
    Assignee: Davidson Textron Inc.
    Inventors: Wayne D. LaRoche, John D. Gray
  • Patent number: 4892478
    Abstract: A method of producing dental appliances, especially orthodontic appliances, but also including dentures and other dental prosthesis. The method includes placing a self-merging dental gel especially as a stream on a dental cast and under and around preformed dental parts mounted on the cast and merging the dental gel into a homogeneous form of the complete part and then curing the formed dental appliance. The dental gel is a colloidal system including a hardenable dispersing medium, a colloid and a catalyst, preferably a photoinitiator.
    Type: Grant
    Filed: March 21, 1988
    Date of Patent: January 9, 1990
    Assignee: Dentsply Research & Development Corp.
    Inventors: Louis H. Tateosian, Louis C. Souder
  • Patent number: 4889666
    Abstract: A method for producing concrete products provided with inlaid patterns includes (a) preparing a reusable mold provided with recessed patterns by applying ultra violet rays on the surface of an ultra-violet-ray setting resin plate, (b) preparing a waste mold provided with recessed patterns from the reusable mold, the waste mold being made of a soluble material which can be dissolved by water, solution or heat, (c) casting concrete into the waste mold and solidifying the concrete to provide a concrete block on the waste mold, (d) dissolving and removing the waste mold from the concrete block and providing recessed patterns on the surface of the concrete block, (e) filling a coloring material into the recessed patterns on the surface of the concrete block and solidifying the coloring material, and (f) grinding the surface of the concrete block to produce concrete products provided with inlaid patterns on the surface thereof.
    Type: Grant
    Filed: September 6, 1988
    Date of Patent: December 26, 1989
    Assignee: Kabushiki-Kaisha Yamau
    Inventor: Masaki Kawasaki
  • Patent number: 4889675
    Abstract: In order to cut soft concrete before it has completely hardened, or about 12 to 18 hours after finishing, a rotating cutting blade and its drive motor are mounted on a wheeled support platform. The blade extends through a slot in the platform, and also through a skid plate depending from the platform, in order to cut the concrete below the skid plate. The slot and the skid plate are sized to support the concrete as it is being cut and to inhibit cracking and chipping of the concrete during cutting. The slot preferably has as little space as possible between the sides of the slot and the adjacent sides of the cutting blade. An extendable handle allows the device to be used beyond the physical reach of the operator.
    Type: Grant
    Filed: April 22, 1988
    Date of Patent: December 26, 1989
    Inventors: Edward Chiuminatta, Alan R. Chiuminatta
  • Patent number: 4886633
    Abstract: Method for manufacturing stones in a press provided with a mould including several moulding rooms and taking a fixed position, a stamp arranged above the mould and being movable up and down, a table arranged under the mould and being movable up and down, a supply conveyor for supplying empty product plates and with a discharge conveyor for discharging the product plates carrying stones shaped in the mould. The moulding mass is compressed in the mould while under the mould a moulding plate supported by the table is located, which is provided with upright ribs for shaping bevelled edges on the stones. During compression the stamp is moved downward until the stamp is located at a certain distance from the table, determined by cooperating stops provided on the table and on the stamp, after which the moulding plate is removed from between the table and the mould, while simultaneously a product plate is moved between the table and the mould.
    Type: Grant
    Filed: December 13, 1988
    Date of Patent: December 12, 1989
    Assignee: Gebroeders Rock Beheer B.V.
    Inventors: Cornelis Rook, Willem Klein
  • Patent number: 4883631
    Abstract: A method and apparatus for making a partially crystalline, biaxially oriented heat set hollow plastic container from a hollow parison having an open end and a closed end including engaging the open end of a plastic parison which is at a temperature within its molecular orientation temperature range, enclosing the hot parison in a hot mold, which is at heat setting temperature, expanding the plastic parison within the hot mold by internal pressurization to induce biaxial orientation of the plastic parison and to induce partial crystallization in the biaxially oriented container, exhausting the blow molding fluid while continuously introducing a cooling fluid such as liquid carbon dioxide into the biaxially oriented container and continuously removing the cooling fluid while the hot mold is closed for a period of time, opening the hot mold while continuing to introduce, circulate and remove coolant fluid for a predetermined period of time until the container is cooled sufficiently to prevent significant shrinka
    Type: Grant
    Filed: April 27, 1988
    Date of Patent: November 28, 1989
    Assignee: Owens-Illinois Plastic Products Inc.
    Inventor: Prakash R. Ajmera
  • Patent number: 4883620
    Abstract: A method of making a water soluble weight, the weight being of the type for attachment to a fishing line, hook or lure by means of a closed loop of thread or string embedded in and extending from the weight, is provided. The weights are formed by filling appropriately shaped cavities in a mold with a mixture consisting essentially of water, soil (preferably a silt-loam mixture or silty clay loam) and sand size stone. The mold rests upon a layer of resilient material (e.g., sponge rubber) which in turn is attached to a rigid layer mounted by resilient means upon a base plate. Openings in the resilient layer overlie recesses in the rigid layer, the openings and recesses being aligned with openings in the bottom of each mold cavity to permit insertion, with the aid of a tool having a notched end, of the thread or string through the mixture in the mold cavity into the underlying recess.
    Type: Grant
    Filed: July 15, 1988
    Date of Patent: November 28, 1989
    Inventor: John L. Follett
  • Patent number: 4882111
    Abstract: A method for drain-casting a slip to obtain a substantially hollow molded article 42 is provided, by the use of an apparatus including a divisible mold 21 including an upper mold portion 22, a lower mold portion 23, and at least two side mold portions 24, 25 to form a mold cavity 38, each mold portion containing a filter member and a water-drainage means, and the lower portion having a slip supply duct 40.
    Type: Grant
    Filed: August 4, 1986
    Date of Patent: November 21, 1989
    Assignee: INAX Corporation
    Inventor: Kazushige Murata
  • Patent number: 4882173
    Abstract: Apparatus for manufacturing plastic shells having decorative features thereon includes a combination mask and container unit that is joined to a known heated mold to deposit a first semi-cured deposit on the mold from supplies of material in the combination mask and container; the mask is configured to have a plurality of wire reinforced foot portions with seal edges configured to be aligned with the sharp edges of recesses in the mold surface defining the decorative feature; when the combination unit is inverted it casts material only on the recesses to form a semi-fused deposit.
    Type: Grant
    Filed: July 24, 1987
    Date of Patent: November 21, 1989
    Assignee: Davidson Textron Inc.
    Inventors: Wayne D. LaRoche, John D. Gray
  • Patent number: 4880588
    Abstract: A method for manufacturing decorative features in situ in a base layer cast plastic material includes the steps of providing a mold tool having a surface thereon which is recessed in the form of a desired decorative feature and includes a sharp break line between the recess and the surrounding mold surface; depositing a covering of thermoplastic material in the recess surface and heating the tool to melt the thermoplastic material on the recess surface to form segments of plastic corresponding to the desired decorative feature; thereafter cooling the covering and stripping it from the mold by separating it at the sharp break line interface between the deposited material on the recessed surface and a thin film membrane formed on the remainder of the mold surface so as to retain segments of material deposited in the recesses of the mold tool; reheating the mold tool recess to partially remelt the retained segments and thereafter depositing a base layer of thermoplastic material across the surface of the mold an
    Type: Grant
    Filed: August 15, 1988
    Date of Patent: November 14, 1989
    Assignee: Davidson Textron Inc.
    Inventors: Alfred F. Brault, John D. Gray
  • Patent number: 4874565
    Abstract: A method wherein an article is molded of liquid plastisol in a mold having mold heaters disposed adjacent the backside of a mold surface for controlling the temperature over respective first and second areas of the mold surface. First and second heating and cooling circuits are associated with each mold. To obtain liquid plastisol coating, the mold is filled by apparatus including a removable insert that reduces the quantity of plastisol that is used in the process to reduce the cycle time required for part molding. In one process, plastisol is pumped into and is removed from the mold with the mold insert in place. In another process the mold insert is removed from the mold and an intake tube remains in the mold to pump out excess material.
    Type: Grant
    Filed: April 22, 1988
    Date of Patent: October 17, 1989
    Assignee: Ex-Cell-O Corporation
    Inventor: Frank J. Preston
  • Patent number: 4871495
    Abstract: A process for producing a porous ceramic filter for use in the filtering of particulates from diesel exhaust gases, and the filter so produced, in which a foamable ceramic composition based upon an aluminosilicate hydrogel binder is expanded into a self-supporting, open-celled porous body of desired shape by virtue of in situ reaction between components of the composition, and thereafter treated to substantially reduce its alkali metal content and fired to produce ceramic bonds, the process further preferably providing on the intended outlet surface of the filter a thin porous ceramic membrane layer whose pores have an average diameter less than that of the pores within and at other surfaces of the ceramic filter.
    Type: Grant
    Filed: December 2, 1987
    Date of Patent: October 3, 1989
    Assignee: The Duriron Company, Inc.
    Inventors: Richard L. Helferich, Robert C. Schenck
  • Patent number: 4865887
    Abstract: A method for fabricating concrete structural elements is shown. According to the method, a structural element, such as a sheet of insulating material reinforced with concrete, is vertically oriented and coated with fresh concrete sprayed by a shotcrete gun. This coating is then smoothed and shaped as required by the given application. The method does not require the use of moulds to cast the structural element, whose surface is therefore visible at all times during the course of manufacture. This allows for the repair of imperfections before the concrete has hardened.
    Type: Grant
    Filed: May 9, 1988
    Date of Patent: September 12, 1989
    Assignee: Oy Lohja AB
    Inventor: Olli Virtanen
  • Patent number: 4865781
    Abstract: A method of constructing a wall is shown in which vertical columns are erected by stacking a series of precast concrete elements. The elements are spaced-apart by temporary end members to define an upright passage within the column. Concrete is poured within the passage to fill the column interior. After the concrete hardens, the end members are removed to provide oppositely arranged, vertically extending recesses on the column exteriors. The distance between two completed columns is spanned by sliding a precast panel within two of the columns vertical recesses.
    Type: Grant
    Filed: July 11, 1988
    Date of Patent: September 12, 1989
    Assignee: Brick-Look, Inc.
    Inventor: Stephen R. Jennings
  • Patent number: 4863656
    Abstract: A method for manufacturing a microporous plate, a filter plate obtained from the method, and suction drier apparatus utilizing such filter plates. According to the method, a casting mix is introduced into the interior of a gypsum mold whereupon water is absorbed from the casting mix into the gypsum so that a crust remains on the inner surface of the mold. The crust is allowed to develop to an appropriate thickness whereupon the remaining casting mix is drained from the mold. The inner surfaces of the crust are allowed to dry whereupon the interior space defined between opposed crust wall portions is filled with a granular material which preferably has the same composition as the crust material. A filter plate comprises a pair of opposed suction walls defining an interior space between them which is filled with a granular material. The suction drier apparatus includes at least one of the filter plates which is mounted to be moved into and out of a basin or the like in which material to be dewatered is present.
    Type: Grant
    Filed: June 10, 1988
    Date of Patent: September 5, 1989
    Assignee: Valmet Oy
    Inventor: Rolf Hindstrom
  • Patent number: 4863657
    Abstract: A sintered silicon carbide matrix component for a semi-conductor diffusion furnace results from sintering a mixture of three types of silicon carbide powder. The mixture includes fine silicon carbide having an average particle size of 0.1-10 microns, intermediate silicon carbide having an average particle size of 12-30 microns and coarse silicon carbide having an average particle size of 40-200 microns. The difference between the average particle sizes of the three types of powder is at least 10 microns.
    Type: Grant
    Filed: July 27, 1988
    Date of Patent: September 5, 1989
    Assignee: Toshiba Ceramics Co., Ltd.
    Inventors: Takashi Tanaka, Yoshiyuki Watanabe
  • Patent number: 4859385
    Abstract: A method for making a component for a semi-conductor diffusion furnace by blending two types of silicon carbide powders, that is, 10 parts by weight of intermediate silicon carbide having an average particle size of 10-30 microns and 10-25 parts by weight of coarse silicon carbide having an average particle size of 80-200 microns, thereby to make a mixture, admixing an organic binder with the mixture, thereafter granulating the mixture thereby to produce pellets, preforming the pellets by a rubber press thereby to produce a formed body, presintering the formed body thereby to produce a presintered body, and impregnating the presintered body with silicon and simultaneously sintering it.
    Type: Grant
    Filed: June 29, 1988
    Date of Patent: August 22, 1989
    Assignee: Toshiba Ceramics Co., Ltd.
    Inventors: Takashi Tanaka, Yoshiyuki Watanabe
  • Patent number: 4859383
    Abstract: A composite self-supporting flexible agglomerated macrostructure is described which includes (1) a matrix of unfibrillated polytetrafluoroethylene resin and addition curable silicone and (2) particulate material including hydroxyapatite and/or tricalcium phosphate uniformly distributed throughout said matrix, the macrostructure being uniformly permeated by a network of open pores formed in the process of manufacture by intimately blending particulate sodium chloride and subsequently leaching the sodium chloride particles.
    Type: Grant
    Filed: April 25, 1988
    Date of Patent: August 22, 1989
    Assignee: Bio Med Sciences, Inc.
    Inventor: Mark E. Dillon
  • Patent number: 4857249
    Abstract: Cylindrical rods of titanium carbide or other refractory material with uniform, high density are prepared by hot pressing plates from powders of the material, with a uniaxial pressing pressure applied to the broad faces of the plate. Bars of square cross section are then cut from the plate and machined to cylindrical rods. The process is particularly suited to the preparation of refractory material preforms to be used in single crystal growth by the float zone method. Titanium carbide rods having a highly uniform density of about 96% that of the theoretical maximum can be readily prepared and then grown into titanium carbide crystals.
    Type: Grant
    Filed: August 16, 1988
    Date of Patent: August 15, 1989
    Assignee: Hughes Aircraft Company
    Inventors: Antonio C. Pastor, Anthony L. Gentile, Joseph A. Wysocki