Patents Examined by Kazi S Hossain
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Patent number: 11610727Abstract: A coil component 100 includes a first coil element 111 and a second coil element 112 each formed in an angular-tubular shape and disposed in parallel by winding and laminating a single flat wire 101 in one direction with edgewise-winding between one end portion 101A and another end portion 101B and bending the wound and laminated coil into two, and includes an interconnection part 113 for connecting the both elements. The interconnection part 113 includes a coil element winding end portion side raised part 123A, a coil element winding start portion side raised part 123B, and an intermediate part 123C extended between the two raised parts 123A and 123B.Type: GrantFiled: January 24, 2019Date of Patent: March 21, 2023Assignee: SUMIDA CORPORATIONInventor: Hiroshi Kawashima
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Patent number: 11610718Abstract: An inductor that is configured to store energy in a magnetic field includes a wire and a core. The wire is configured to deliver electrical current to the inductor to generate the magnetic field. The core is disposed radially about the wire. The core comprises magnetic particles that are suspended in a non-magnetic matrix. The magnetic particles are arranged such that a magnetic permeability of the core increases in a direction that extends radially outward from the wire along a cross-sectional area of the magnetic core from a first region that is adjacent to the wire to a second region that is adjacent to an outer periphery of the magnetic core.Type: GrantFiled: September 23, 2019Date of Patent: March 21, 2023Assignee: Ford Global Technologies, LLCInventors: Wanfeng Li, Chuanbing Rong, Michael W. Degner
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Patent number: 11610713Abstract: A coil device comprising, the core body having a coil core part and a core bottom face, and a coil part forming spiral conductive pathway around the coil core part. A metal electrode is formed at the core bottom face, and the wire ends which are the conductive pathway of the coil part are formed at the metal electrode, and a part of the surface of the metal electrode is covered by the conductive resin electrode.Type: GrantFiled: November 4, 2020Date of Patent: March 21, 2023Assignee: TDK CORPORATIONInventors: Katsumi Kobayashi, Kouyu Ohi
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Patent number: 11600438Abstract: An inductor includes an element containing a magnetic metal powder and a resin, a coil that includes a winding portion and paired extended portions extended from both ends of the winding portion and that is embedded in the element, a pair of an external terminal electrically connected to one of the extended portions and an external terminal electrically connected to the other of the extended portions, and a conductive layer disposed on a surface of the element that crosses the winding axis of the coil. The conductive layer includes a first metal layer formed by fusing together the magnetic metal powder near the surface of the element and a second metal layer formed by plating on the first metal layer. The electrical resistivity of the second metal layer is lower than the electrical resistivity of the first metal layer.Type: GrantFiled: June 11, 2019Date of Patent: March 7, 2023Assignee: Murata Manufacturing Co., Ltd.Inventor: Jianxin Sheng
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Patent number: 11594362Abstract: A core component is made of a sintered body of an inorganic powder, in which the core component includes a columnar winding portion around which a conductive wire is wound, the columnar winding portion having a first axial end and a second axial end and a flange portion integrally formed with the winding portion at both axial ends of the winding portion, in which the columnar winding portion includes, in a cross section orthogonal to an axial center, a first region having a curved outer peripheral surface having a first radius of curvature and a second region having a curved surface having a second radius of curvature, the second radius of curvature is smaller than the first radius of curvature and the first region and the second region are connected with each other via a first projection.Type: GrantFiled: July 29, 2019Date of Patent: February 28, 2023Assignee: KYOCERA CorporationInventors: Hitomi Ochiai, Masamichi Shingu, Yuki Kitagawa, Hideki Mori, Mitsuya Takayama
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Patent number: 11587726Abstract: A system comprises a first inverter and a second inverter connected in parallel, a coupled inductor connected to outputs of the first inverter and the second inverter, wherein the coupled inductor comprises a plurality of windings formed by a single winding wire and an output filter coupled to an output of the coupled inductor.Type: GrantFiled: November 26, 2018Date of Patent: February 21, 2023Assignee: Huawei Digital Power Technologies Co., Ltd.Inventors: Dianbo Fu, Yunfeng Liu, Yanshen Hu
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Patent number: 11587723Abstract: A reactor includes: an outer peripheral iron core; three leg iron cores; and three coils, each of the coils having an input side coil end and an output side coil end projecting from a same end surface on an end side in the axial direction of the three leg iron cores, where the three coils include two first coils in which a projecting position of the input side coil end and a projecting position of the output side coil end has a first relative positional relationship and include one second coil having a second relative positional relationship opposite to the first relative positional relationship and where winding directions from the input side coil end to the output side coil end of the first and the second coils are reversed to each other.Type: GrantFiled: October 8, 2019Date of Patent: February 21, 2023Assignee: FANUC CORPORATIONInventors: Tomokazu Yoshida, Masatomo Shirouzu, Kenichi Tsukada
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Patent number: 11581120Abstract: A core component is made of a sintered body of an inorganic powder, in which the core component includes a columnar winding portion and a flange portion integrally formed with the columnar winding portion at both axial ends of the columnar winding portion, in which when observed in a cross section perpendicular to an axial direction, a surface layer portion of the columnar winding portion and a surface layer portion of the flange portion have a void occupancy area smaller than a void occupancy area of an inside of the columnar winding portion and of an inside of the flange portion, respectively.Type: GrantFiled: July 29, 2019Date of Patent: February 14, 2023Assignee: KYOCERA CorporationInventors: Hitomi Ochiai, Masamichi Shingu, Yuki Kitagawa, Hideki Mori, Mitsuya Takayama
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Patent number: 11581125Abstract: A coil component includes a body having a molded portion and a cover portion disposed on one surface of the molded portion, and including magnetic metal powder; a winding coil disposed between one surface of the molded portion and the cover portion and embedded in the body, and including a coating layer surrounding a surface of each of a plurality of turns; and a first protective film disposed between the one surface of the molded portion and the cover portion and between at least a portion of the surface of the winding coil and the cover portion.Type: GrantFiled: November 4, 2019Date of Patent: February 14, 2023Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.Inventors: Jeong Gu Yeo, Young Il Lee, Byeong Cheol Moon
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Patent number: 11569026Abstract: The present disclosure relates to transformers. Various embodiments of the teachings herein may include a coating of an insulation body of a dry transformer. For example, the electrical winding may include multiple windings of a winding conductor wound to form a coil. The coil has been embedded into a solid insulation body. In some embodiments, a coating of an electrically conductive material, comprising a resin matrix and microscale filler, has been applied to at least one surface of the insulation body.Type: GrantFiled: January 30, 2017Date of Patent: January 31, 2023Assignee: SIEMENS ENERGY GLOBAL GMBH & CO. KGInventors: Bernd Hofmann, Benedikt Hönisch, Tim-Felix Mai, Christian Seidel, Steffen Weinert
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Patent number: 11569027Abstract: A surface-mounted inductor including a coil having a wound part formed by winding a conductive wire and extended parts extended from an outer circumference of the wound part, a molded body containing the coil, constituted by a composite material containing a magnetic powder, and outer terminals connected to end portions of the extended parts disposed on a mounting surface. The wound part is contained within the molded body so that a winding axis is parallel to the mounting surface. The extended parts are extended toward the mounting surface side, each end portion of the extended parts are exposed from the surface thereof of the molded body. In the molded body, a density of a magnetic powder between the end portions of the extended parts on the mounting-side surface is lower than a density in the surface on the opposite side from the mounting surface.Type: GrantFiled: March 29, 2019Date of Patent: January 31, 2023Assignee: Murata Manufacturing Co., Ltd.Inventors: Yoshiaki Hirama, Daigo Mizumura, Ryota Watanabe
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Patent number: 11557420Abstract: Methods of coupling inductors in an IC device using interconnecting elements with solder caps and the resulting device are disclosed. Embodiments include forming a top inductor structure, in a top inductor area on a lower surface of a top substrate, the top inductor structure having first and second top terminals at its opposite ends; forming a bottom inductor structure, in a bottom inductor area on an upper surface of a bottom substrate, the bottom inductor structure having first and second bottom terminals at its opposite ends; forming top interconnecting elements on the lower surface of the top substrate around the top inductor area; forming bottom interconnecting elements on the upper surface of the bottom substrate around the bottom inductor area; forming solder bumps on lower and upper surfaces, respectively, of the top and bottom interconnecting elements; and connecting the top and bottom interconnecting elements to each other.Type: GrantFiled: February 13, 2017Date of Patent: January 17, 2023Assignee: GLOBALFOUNDRIES INC.Inventors: Tak Ming Mak, Ajit M. Dubey
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Patent number: 11545291Abstract: A transformer, a method for manufacturing the same and an electromagnetic device are disclosed. The transformer includes a base plate, a magnetic core, transmission wire layers and conductive parts. The base plate includes a central part defining multiple inner via holes each running through the base plate and a peripheral part defining multiple outer via holes each running through the base plate. An annular accommodating groove is defined between the central pan and the peripheral part. The magnetic core is received in the accommodating groove. The transmission wire layers may be disposed respectively on two opposite sides of the base plate. Each of the transmission wire layers includes multiple wire patterns. Multiple conductive parts are respectively disposed in the inner via holes and the outer via holes.Type: GrantFiled: July 17, 2019Date of Patent: January 3, 2023Assignees: SHENNAN CIRCUITS CO., LTD., RADIAL ELECTRONICSInventors: Weijing Guo, James Quilici, Yuhua Zeng, Hua Miao
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Patent number: 11538613Abstract: The disclosure provides an inductor and a method for producing the same. The inductor includes a first core made of a first magnetic material; at least two windings, configured to be twisted with each other and embedded within the first core, each winding having a pair of terminals extending out of the first core.Type: GrantFiled: May 24, 2017Date of Patent: December 27, 2022Assignee: Vacon OyInventor: Nicklas Södö
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Patent number: 11482357Abstract: Disclosed herein is a coil component that includes: a magnetic element body containing magnetic powder, the magnetic element body having first and second surfaces; a coil conductor embedded in the magnetic element body; and an external terminal connected to the coil conductor and exposed on the first surface of the magnetic element body. The second surface of the magnetic element body is free from the external terminal. The first surface is greater in surface roughness than the second surface.Type: GrantFiled: April 24, 2019Date of Patent: October 25, 2022Assignee: TDK CORPORATIONInventors: Yuuichi Kawaguchi, Masanori Suzuki, Naoaki Fujii, Tomonaga Nishikawa
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Patent number: 11476039Abstract: A surface mount inductor includes a molded body made of a composite material containing a magnetic powder, and a metal plate including a first metal plate portion that is buried in the molded body and second metal plate portions that extend from the first metal plate portion to outside the molded body. The second metal plate portions each include a first bent portion that extends from a side surface of the molded body and is bent in a direction that intersects the mounting surface and a second bent portion that is bent from the direction that intersects the mounting surface toward a side surface the molded body. The second metal plate portions extend along the molded body onto the mounting surface and form an external terminal. An internal angle of each first bent portion is formed so as to be an obtuse angle.Type: GrantFiled: February 28, 2019Date of Patent: October 18, 2022Assignee: Murata Manufacturing Co., Ltd.Inventors: Ryuta Uematsu, Takumi Arai, Koichi Saito, Kazuhide Kudo
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Patent number: 11476798Abstract: Disclosed are a transformer, and a power conversion apparatus or a photovoltaic module including the same. The transformer includes a first core including a base, a first protrusion member to protrude from the base, and a first external wall spaced apart from the first protrusion member and to surround the first protrusion member, a first winding wound in the first core, a second core including a second base, a second protrusion member to protrude from the second base, and a second external wall spaced apart from the second protrusion member and to surround the second protrusion member, a second winding wound in the second core, and a barrier rib configured to separate the first winding and the second winding from each other. Thus, ease of processing is achieved and radiation of electromagnetic noise is reduced.Type: GrantFiled: October 10, 2019Date of Patent: October 18, 2022Assignee: LG Electronics Inc.Inventors: Sunho Yu, Daihyun Kim, Hyeonggu Han
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Patent number: 11476041Abstract: A coil component is provided with a coil part in which a plurality of conductor layers and a plurality of interlayer insulating layers are alternately laminated; and a sealing resin layer that covers the coil part. The conductor layers each include a spiral pattern. The interlayer insulating layers each cover an upper surface and a side surface of the spiral pattern. The recessed part is formed in the side wall surface of the interlayer insulating layer. A part of the sealing resin layer is embedded in the recessed part.Type: GrantFiled: February 1, 2019Date of Patent: October 18, 2022Assignee: TDK CORPORATIONInventors: Masanori Suzuki, Manabu Yamatani, Takuya Takeuchi, Ikuya Kokubo, Tomonaga Nishikawa, Naoaki Fujii, Nobuya Takahashi
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Patent number: 11462354Abstract: Provided is a reactor including: a coil having wound portions; and a magnetic core including core pieces having inner core portions arranged inside of the wound portions. The core pieces are molded bodies of a composite material including a magnetic powder and a resin, and the reactor includes: projections that are integrally molded with and protrude from outer peripheral surfaces of the inner core portions, and that position the wound portions in radial directions by coming into contact with inner peripheral surfaces of the wound portions; and inner resin portions that fill spaces between the inner peripheral surfaces of the wound portions and the outer peripheral surfaces of the inner core portions excluding the projections.Type: GrantFiled: April 10, 2018Date of Patent: October 4, 2022Assignees: AutoNetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., Sumitomo Electric Industries, Ltd.Inventors: Kazuhiro Inaba, Kouhei Yoshikawa
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Patent number: 11456108Abstract: A multilayer board includes a first substrate made of a thermoplastic resin, a first conductor pattern provided on the first substrate, a second substrate made of the thermoplastic resin, and a second conductor pattern provided on the second substrate. An insulation coating which covers the first conductor pattern is partially disposed between the first substrate and the second substrate. The insulation coating is made of a material having lower fluidity at a predetermined press temperature than fluidities of the first substrate and the second substrate, and a plurality of substrates including the first substrate and the second substrate are laminated and thermally compressed and bonded at the press temperature.Type: GrantFiled: April 4, 2019Date of Patent: September 27, 2022Assignee: MURATA MANUFACTURING CO., LTD.Inventor: Kanto Iida