Patents Examined by Lois L Zheng
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Patent number: 12252792Abstract: An electrical steel sheet having excellent coating peel resistance that can be exhibited during a stamping process, so that sticking of the coating to a die is inhibited. The electrical steel sheet has an insulating coating disposed on at least one surface of the electrical steel sheet. The insulating coating (i) includes a composite comprising P and Al, (ii) has an aspect ratio in a range of 1 to 10, and (iii) has a thickness in a range of 500 nm to 2000 nm. The composite has a particle diameter in a range of 10 nm to 1000 nm.Type: GrantFiled: September 26, 2019Date of Patent: March 18, 2025Assignee: JFE STEEL CORPORATIONInventors: Naoki Muramatsu, Nobuko Nakagawa, Chiyoko Tada
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Patent number: 12221703Abstract: A method (400) for applying a coating to a substrate (124) includes spraying (414) an aluminum-based coating layer (120) on the substrate. The coating layer is then infiltrated (420) with an aqueous solution (610). The solution comprises: a source of chromium; and potassium hexafluorozirconate.Type: GrantFiled: September 20, 2019Date of Patent: February 11, 2025Assignee: RTX CorporationInventors: Christopher W. Strock, William J. Joost, Promila P. Bhaatia
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Patent number: 12215405Abstract: Provided is a hot-pressed member that combines both high strength of 1850 MPa or more in TS and excellent delayed fracture resistance. A hot-pressed member comprises: a predetermined chemical composition; a microstructure in which a prior austenite average grain size is 8 ?m or less, a volume fraction of martensite is 95% or more, and a volume fraction of granular carbide of 0.1 ?m or more in grain size is 0.10% to 4.0%; a Ni diffusion region of 2.0 ?m or more in a depth direction in a surface layer; and a tensile strength of 1850 MPa or more.Type: GrantFiled: January 17, 2020Date of Patent: February 4, 2025Assignee: JFE STEEL CORPORATIONInventors: Katsutoshi Takashima, Minoru Tanaka, Yoshie Obata, Michitaka Sakurai
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Patent number: 12210389Abstract: A method for manufacturing a cover member for electronic devices according to certain embodiments of the present disclosure may comprise: a step for forming a magnesium plate; a step for performing primary CNC processing on the magnesium plate using a predetermined cutting oil; a step for performing a primary pretreatment on the magnesium plate using chromate or micro arc oxidation (MAO); a step for performing a primary surface-treatment on the magnesium plate by bake-coating or electrodeposition coating; a step for performing secondary CNC processing on a first region of the magnesium plate using an alcohol-containing cutting oil; a washing and drying step; a step for performing a secondary pretreatment for preventing oxidation on the first region; and a step for performing a secondary surface-treatment on the first region by bake-coating or electrodeposition coating.Type: GrantFiled: September 15, 2021Date of Patent: January 28, 2025Assignee: Samsung Electronics Co., Ltd.Inventors: Hyunsoo Kim, Sookyu Lee, Jaewoong Lim
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Patent number: 12203173Abstract: Described herein is an alternative acidic, aqueous composition for effectively phosphating metallic surfaces, which includes, besides zinc ions, manganese ions, phosphate ions and, preferably, nickel ions, at least one accelerator of a formula R1R2R3C—NO2 where each of the substituents R1, R2 and R3 on the carbon atom is selected, independently of the others, from the group consisting of hydroxymethyl, 1-hydroxyethyl, 2-hydroxyethyl, 1-hydroxypropyl, 2-hydroxypropyl, 3-hydroxypropyl, 1-hydroxy-1-methylethyl and 2-hydroxy-1-methylethyl. Also described herein are a method for producing such a composition, an alternative method for phosphating metallic surfaces, and a method of using phosphate coatings produced accordingly.Type: GrantFiled: January 23, 2020Date of Patent: January 21, 2025Assignee: CHEMETALL GMBHInventors: Timo Christoph Ceglarek, Hardy Wietzoreck
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Patent number: 12195856Abstract: An aqueous passivation composition, having a pH of less than 3, comprising: i) a source of trivalent chromium ions; ii) at least one ?-hydroxycarboxylic acid having general formula (I): R1CH(OH)COOH (I); wherein: R1 represents a hydrogen atom, a C1-C4 alkyl group, a C2-C6 alkenyl group, a C1-C6 alkoxy group, a C3-C6 cycloalkyl group or a C6-C10 aryl group; iii) phosphoric acid; iv) at least one water-soluble polyphosphonic acid or a water-soluble salt thereof, said polyphosphonic acid having general formula (II): Z—[—P?O(OH)2]n (II); in which: n is at least 2; and Z is a connecting organic moiety having an effective valency of n, said polyphosphonic acid including at least two phosphonic groups separated by an alkylene bridge having 1 or 2 carbon atoms (C1-C2 alkylene); and v) at least one divalent metal cation; wherein said composition is substantially free of: nitrate and fluoride anions, and hexavalent chromium.Type: GrantFiled: November 13, 2020Date of Patent: January 14, 2025Assignee: Henkel AG & Co. KGaAInventors: Aditi Jadhav, Girdhari Kumar, Priya Thakur, Roshan Tukaram Lad
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Patent number: 12188132Abstract: To provide a sanitary facility member having excellent ease of contamination removal and excellent persistence of ease of contamination removal. A sanitary facility member including: a base material, at least the surface of which includes a metal element; a metal oxide layer formed on the surface of the base material; and an organic layer provided on the metal oxide layer; wherein the metal element is at least one element selected from the group consisting of Cr, Zr, and Ti, the metal oxide layer includes at least the metal element and an oxygen element, and the organic layer is bonded to the metal oxide layer by bonding (M-O—P bonding) of the metal element (M) and a phosphorus atom (P) of at least one group (X) selected from a phosphonic acid group, a phosphoric acid group, and a phosphinic acid group via an oxygen atom (O), the group X being bonded to a group R (where R is a hydrocarbon or a group having an atom other than carbon in 1 or 2 locations in a hydrocarbon group).Type: GrantFiled: March 25, 2021Date of Patent: January 7, 2025Assignee: TOTO LTD.Inventors: Saori Ukigai, Ryojiro Hijikata, Ryo Koga
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Patent number: 12188130Abstract: Disclosed is a phosphate-free aqueous acidic conversion coating comprising zinc sulfate and sulfuric acid. The conversion coating finds special use as a conversion coating to metal substrates prior to application of a cold forming lubricant or prior to application of a paint. The conversion coatings according to the present disclosure avoid the issues associated with phosphate containing conversion coatings but provide similar benefits to phosphate-based conversion coatings. Optional components of the conversion coating solutions include one or more of pH adjustment neutralizers, coating stabilizers, coating accelerators, coating refiners, etchants, paint adhesion promotors and mixtures thereof. In an additional option, manganese oxide can be used in place of zinc oxide.Type: GrantFiled: July 22, 2019Date of Patent: January 7, 2025Assignee: Freiborne Industries, Inc.Inventors: Robert R. Roelofs, Jennifer Kim
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Patent number: 12173408Abstract: An aqueous conversion coating solution comprises a trivalent chromium compound, a zirconate compound, and a dye compound. The trivalent chromium compound can comprise trivalent chromium compounds such as trivalent chromium sulfate. The dye compound can comprise an azo dye, a chromium complex dye, an anthraquinoid dye, and/or a methine dye. The zirconate compound can comprise alkali metal hexafluorozirconate compounds. The conversion coating solution can comprise a phosphorous compound such as an organic amino-phosphonic acid compound. The conversion coating solution can be formed by mixing a dye additive containing the dye with a trivalent chromium conversion coating solution that does not contain a dye. The conversion coating solution can be used to treat metal substrates comprising aluminum, magnesium, and/or zinc.Type: GrantFiled: December 31, 2019Date of Patent: December 24, 2024Assignee: Chemeon Surface Technology, LLCInventors: Sjon Westre, Taylor James Clarke, Jake Cruson
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Patent number: 12163232Abstract: A treatment agent for chromium-free insulating coating formation suitable for forming an insulating coating on a surface of a grain-oriented electrical steel sheet. The treatment agent includes components (A), (B), (C), and (D). The component (B) is contained in an amount of 50 to 150 parts by mass on a SiO2 solid basis, and the component (C) is contained in an amount of 5.0 parts by mass or more on an elemental metal basis, the amounts being based on 100 parts by mass, on a solid basis, of the component (A). The component (D) is contained in an amount that a molar ratio of M2+ and M3+, each being a metal element in the treatment agent for chromium-free insulating coating formation, to a phosphorus element P satisfies a specified relationship, and the treatment agent for chromium-free insulating coating formation has a pH of less than 4.5.Type: GrantFiled: September 2, 2019Date of Patent: December 10, 2024Assignee: JFE STEEL CORPORATIONInventors: Karin Kokufu, Takashi Terashima, Toshito Takamiya
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Patent number: 12157923Abstract: A high-strength hot-dip galvanized steel sheet includes a hot-dip galvanized layer on a surface of the steel sheet and has a specific component composition and a steel microstructure containing, on an area percentage basis, 90% to 100% of martensite and carbide-containing bainite in total and 0% to 10% of retained austenite, and containing prior austenite grains having an aspect ratio of 2.0 or less, in a region extending from 300 ?m to 400 ?m from the surface layer, in which the ratio of the average amount of C at 5 ?m from the surface layer to the average amount of C at 70 ?m from the surface layer is 0.2 to 0.8, and the ratio of the standard deviation of the amount of C to the average amount of C in a region extending from 300 ?m to 400 ?m from the surface layer is 0.40 or less.Type: GrantFiled: August 23, 2019Date of Patent: December 3, 2024Assignee: JFE Steel CorporationInventors: Hiroshi Hasegawa, Hidekazu Minami, Tatsuya Nakagaito
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Patent number: 12104255Abstract: A hardened part coated with a phosphatable coating is provided. The part is made by a method that includes providing a steel sheet pre-coated with a metallic coating including from 4.0 to 20.0% by weight of zinc, from 1.0 to 3.5% by weight of silicon, optionally from 1.0 to 4.0% by weight of magnesium, and optionally additional elements chosen from Pb, Ni, Zr, or Hf, the content by weight of each additional element being less than 0.3% by weight, the balance being aluminum and unavoidable impurities and residuals elements. The steel sheet is cut to obtain a blank, the blank is thermally treated at a temperature between 840 and 950° C. to obtain a fully austenitic microstructure in the steel, the blank is transferred into a press tool and hot-formed to obtain a part. The part is cooled to obtain a martensitic or martensitic-bainitic microstructure or made of at least 75% of equiaxed ferrite, from 5 to 20% of martensite and bainite in amount less than or equal to 10%.Type: GrantFiled: July 18, 2022Date of Patent: October 1, 2024Assignee: ArcelorMittalInventors: Tiago Machado Amorim, Christian Allely, Gregory Leuillier
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Patent number: 12104259Abstract: A method of coating an alloy substrate includes providing an alloy substrate that includes less than 0.3 wt. % of diffusible elements; introducing one or more diffusible elements into the alloy substrate to thereby form a diffusible-element-containing alloy substrate; and introducing the diffusible-element-containing alloy substrate to a material reactive with the one or more diffusible elements.Type: GrantFiled: July 23, 2019Date of Patent: October 1, 2024Assignee: THE UNIVERSITY OF AKRONInventors: Gary L. Doll, Brandon L. Strahin
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Patent number: 12100549Abstract: Disclosed are a hybrid aluminum electrolytic capacitor and a method of producing the same, where the electrolytic capacitor is impregnated in a film repairing fluid. The film repairing fluid includes an organic solvent having a b.p. of 180° C. or more, a small number of an inorganic and/or an organic acid and an amine having a b.p. 180° C. or more. The fluid has high withstand voltage and can provide repairing effect for the oxide film of the anode foil of the non-solid aluminum electrolytic capacitor. The hybrid aluminum electrolytic capacitor impregnated with the film repairing fluid of the invention has the characteristics of high voltage, high capacity, low impedance and small leakage current, so that the electrolytic capacitor can maintain low equivalent series resistance and low impedance in the high frequency range.Type: GrantFiled: November 28, 2019Date of Patent: September 24, 2024Assignee: CAPXON ELECTRONIC TECHNOLOGY CO., LTD.Inventors: Chu Lin, Jun Xiong
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Patent number: 12054830Abstract: A system and method for coating a foil mesh with a no-chrome conversion coating is provided, wherein the system includes a solution tank, wherein the solution tank defines a tank cavity for containing a conversion coating solution, wherein the conversion coating solution comprises at least one of 5% butyl benzotriazole sodium salt and 7% alodine 5200. The system further includes a reel/roller system configured to cause the foil mesh to be disposed within the conversion coating solution for a predetermine period of time.Type: GrantFiled: June 15, 2021Date of Patent: August 6, 2024Assignee: ASTROSEAL PRODUCTS MFG CORPORATIONInventors: Michael Milardo, John Sulzbach
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Patent number: 12037690Abstract: A conversion coating applicator includes a first liner, a hydrogel attached to the first liner, and a second liner removably attached to the hydrogel. The hydrogel includes a trivalent chromium conversion coating solution including a trivalent chromium compound, a zirconate compound, and a dye compound. The conversion coating solution is an aqueous solution.Type: GrantFiled: June 13, 2023Date of Patent: July 16, 2024Assignee: Chemeon Surface Technology, LLCInventors: Alexander Evan Westre, Sjon Westre
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Patent number: 12018355Abstract: A method of manufacturing an aluminum alloy forged material from a mixture containing an aluminum scrap, an aluminum virgin metal, and an additive element includes the following steps: a heating and melting step of heating and melting the mixture, a forging step of forging the mixture after heating and melting, and an aging treatment step of performing aging treatment on a material after the forging step under a condition that an aging temperature and an aging time are as follows: (aging temperature, aging time)=within a range of a region surrounded by (185, 4), (185, 7), (200, 1), and (200, ?2/25x+8).Type: GrantFiled: February 11, 2022Date of Patent: June 25, 2024Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Chihiro Asai, Takehito Kobayashi, Hajime Kawabata
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Patent number: 12018389Abstract: The present invention provides a surface treatment method for magnesium alloy object, the method comprising: providing a magnesium alloy object; preprocessing the magnesium alloy object; performing micro-arc oxidation (MAO) treatment on the magnesium alloy object to form a micro-arc oxidation layer; Sputtering at least one metal layer or at least one non-metal layer on a surface of the micro-arc oxidation layer, the metal layer or non-metal layer which is sputtered on the micro-arc oxidation layer has different angles by using surface roughness of the micro-arc oxidation layer when a light source is projected on the metal layer or non-metal layer; and Sputtering a paint layer on the metal layer or non-metal layer to make the surface metallic lustrous and corrosion-resistant. The present invention further provides a surface structure of a magnesium alloy object.Type: GrantFiled: July 10, 2020Date of Patent: June 25, 2024Assignee: JU TENG INTERNATIONAL HOLDINGS LTD.Inventors: Hsiang-Jui Wang, Shun-Jie Yang, Cheng-Ping Hsiao
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Patent number: 11999871Abstract: A crystalline titanium and magnesium compound having an X-ray diffraction pattern having interplanar spacing (d-spacing) values at about 5.94, 3.10, 2.97, 2.10, 1.98, 1.82, and 1.74±0.1 angstroms may be used in protective coatings for metal or metal alloy substrates. The coatings exhibit excellent corrosion resistances and provide corrosion protection equal to or better than typical non-chromate coatings.Type: GrantFiled: January 13, 2023Date of Patent: June 4, 2024Assignee: The Boeing CompanyInventors: John J. Vajo, Jason Graetz, Alain A. Adjorlolo
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Patent number: 11987867Abstract: A method of recycling a waste of an HSS processing process includes a pre-treating step of pre-treating the waste of the HSS processing process, a primary melting step of forming a primary melt by primarily melting at least one of ferro molybdenum, ferro tungsten, and ferro cobalt and the pre-treated waste of the HSS processing process at 1500 to 2500 degrees Celsius (° C.), and a preparing step of preparing the HSS master alloy by ingot casting the primary melt, wherein the pre-treating step includes: a separating step of separating the waste of the HSS processing process according to a composition, and a mixing step of forming a mixture by mixing oxides containing at least one of K2O, CaO, MgO, SiO2, Al2O3, and Fe2O3 and the separated waste of the HSS processing process with each other, the mixture having a melting point of 800 to 1700° C.Type: GrantFiled: June 3, 2021Date of Patent: May 21, 2024Assignee: T&E INC.Inventors: Bae Gyun Kim, Kyeong Sik Kang