Patents Examined by Luz L. Alejandro
  • Patent number: 11908662
    Abstract: Embodiments described herein relate to apparatus and techniques for radio frequency (RF) phase control in a process chamber. A process volume is defined in the process chamber by a faceplate electrode and a support pedestal. A grounding bowl is disposed within the process chamber about the support pedestal opposite the process volume. The grounding bowl substantially fills a volume other than the process volume below the support pedestal. A phase tuner circuit is coupled to an RF mesh disposed in the support pedestal and the faceplate electrode. The tuner circuit adjusts a phase difference between a phase of the faceplate electrode and a phase of the RF mesh.
    Type: Grant
    Filed: October 24, 2019
    Date of Patent: February 20, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Xiaopu Li, Kallol Bera, Edward P. Hammond, IV, Jonghoon Baek, Amit Kumar Bansal, Jun Ma, Satoru Kobayashi
  • Patent number: 11901159
    Abstract: A radio frequency (RF) generator device for supplying RF powers of different frequencies to multiple antennas disposed in a chamber is provided. The RF generator device includes a plurality of RF generators configured to supply the RF powers of the different frequencies to the multiple antennas, and a plurality of RF controllers configured to control the RF generators, respectively. Each of the RF controllers includes a fast Fourier transformer, and a filter. The fast Fourier transformer performs fast Fourier transform on a signal introduced as a reflected wave to decompose the signal into frequency components, and the filter removes waves having frequency components that are not outputted from the corresponding RF generator.
    Type: Grant
    Filed: September 13, 2018
    Date of Patent: February 13, 2024
    Assignee: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Naoto Takahashi, Naoya Fujimoto, Sunao Egashira, Yoshiyuki Oshida
  • Patent number: 11810758
    Abstract: A plasma processing apparatus includes a chamber having a space therein and configured to process a target object loaded into the space by plasma generated in the space; a gas supply unit configured to supply a processing gas into the space of the chamber; a high frequency antenna having a plurality of lines adjacent to each other and configured to generate the plasma in the space by an induced electric field generated in the space by a current flowing in the lines; and a plurality of holders configured to hold the lines of the high frequency antenna. The holders are arranged on the respective lines of the high frequency antenna such that the adjacent holders are spaced from each other by a gap of a predetermined distance or more.
    Type: Grant
    Filed: October 31, 2018
    Date of Patent: November 7, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventor: Satoshi Itou
  • Patent number: 11692732
    Abstract: A chamber is provided. The chamber includes a Faraday shield positioned above a substrate support of the chamber. A dielectric window is disposed over the Faraday shield, and the dielectric window has a center opening. A hub having an internal plenum for passing a flow of fluid received from an input conduit and removing the flow of fluid from an output conduit is further provided. The hub has sidewalls and a center cavity inside of the sidewalls for an optical probe, and the internal plenum is disposed in the sidewalls. The hub has an interface surface that is in physical contact with a back side of the Faraday shield. The physical contact provides for a thermal couple to the Faraday shield at a center region around said center opening, and an outer surface of the sidewalls of the hub are disposed within the center opening of the dielectric window.
    Type: Grant
    Filed: June 23, 2020
    Date of Patent: July 4, 2023
    Assignee: Lam Research Corporation
    Inventors: Saravanapriyan Sriraman, John Drewery, Jon McChesney, Alex Paterson
  • Patent number: 11637025
    Abstract: Generation of a deposit can be suppressed and high selectivity can be acquired when etching a first region made of silicon nitride selectively against a second region made of silicon oxide. A method includes preparing a processing target object having the first region and the second region within a chamber provided in a chamber main body of a plasma processing apparatus; generating plasma of a first gas including a gas containing hydrogen within the chamber to form a modified region by modifying a part of the first region with active species of the hydrogen; and generating plasma of a second gas including a gas containing fluorine within the chamber to remove the modified region with active species of the fluorine.
    Type: Grant
    Filed: February 19, 2020
    Date of Patent: April 25, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Masahiro Tabata, Sho Kumakura
  • Patent number: 11615946
    Abstract: Devices and methods for controlling wafer uniformity using a gas baffle plate are disclosed. In one example, a device for plasma-based processes is disclosed. The device includes: a housing defining a process chamber and a baffle plate arranged above a wafer in the process chamber. The baffle plate is configured to control plasma distribution on the wafer. The baffle plate has a shape of an annulus that comprises a first annulus sector and a second annulus sector. The first annulus sector has a first inner radius. The second annulus sector has a second inner radius that is different from the first inner radius.
    Type: Grant
    Filed: May 24, 2019
    Date of Patent: March 28, 2023
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Jr-Sheng Chen, An-Chi Li, Shih-Che Huang, Chih-Hsien Hsu, Zhi-Hao Huang, Alex Wang, Yu-Pei Chiang, Chun Yan Chen
  • Patent number: 11594398
    Abstract: An apparatus for plasma processing is configured to generate plasma in a chamber and periodically apply a pulsed negative DC voltage to an upper electrode from a DC power supply in the plasma processing on a substrate and in plasma cleaning. A duty ratio of the pulsed negative DC voltage used for the plasma processing is smaller than a duty ratio of the pulsed negative DC voltage used for the plasma cleaning. An absolute value of an average value of an output voltage of the DC power supply used for the plasma processing is smaller than an absolute value of an average value of the output voltage of the DC power supply used for the plasma cleaning.
    Type: Grant
    Filed: February 13, 2020
    Date of Patent: February 28, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Yusuke Aoki, Fumiya Takata, Toshikatsu Tobana, Shinya Morikita, Kazunobu Fujiwara, Jun Abe, Koichi Nagami
  • Patent number: 11508557
    Abstract: A semiconductor manufacturing apparatus includes a process chamber. An insulating plate divides an interior space of the process chamber into a first space and a second space and thermally isolates the first space from the second space. A gas supplier is configured to supply a process gas to the first space. A radiator is configured to heat the first space. A stage is disposed within the second space and the stage is configured to support a substrate.
    Type: Grant
    Filed: April 1, 2019
    Date of Patent: November 22, 2022
    Assignee: SAMSUNG ELECTRONICS CO., LTD.
    Inventors: Sung-Joo An, Jeon-Il Lee, Kaoru Yamamoto, Jang-Hee Lee, Kee-Young Jun, Geun-O Jeong
  • Patent number: 11443927
    Abstract: A plasma treatment device includes: a chamber body including a chamber defined therein; a gas supply part that supplies a processing gas into the chamber; a stage disposed within the chamber; an upper electrode having a circular surface that faces the stage; a conductor connected to the upper electrode; a high-frequency power supply that generates a first high-frequency wave; a bias power supply that applies a second high-frequency wave or a direct current bias voltage to the upper electrode; an annular insulating ring extending along an outer edge of the circular surface; a waveguide through which electromagnetic waves generated around the conductor based on the first high-frequency wave propagate, the waveguide being connected to the annular insulating ring outside the upper electrode; and a controller that controls the second high-frequency wave or the direct current bias voltage to be applied to the upper electrode.
    Type: Grant
    Filed: November 16, 2017
    Date of Patent: September 13, 2022
    Assignee: TOKYO ELECTRON LIMITED
    Inventor: Masaki Hirayama
  • Patent number: 11424107
    Abstract: The present disclosure relates to a plasma generation system with a dielectric window, an inductive coil disposed on the dielectric window, a gas distribution element disposed on the dielectric window, and a gas conditioning system coupled to the gas distribution element. The gas distribution element is configured to discharge a thermally conditioned gas on the dielectric window and regulate a temperature across the dielectric window. The gas conditioning system is configured to supply the thermally conditioned gas to the gas distribution element.
    Type: Grant
    Filed: June 11, 2019
    Date of Patent: August 23, 2022
    Inventor: Li-Shi Liu
  • Patent number: 11398369
    Abstract: An RF plasma generator configured to ignite and maintain a plasma from one or more processing gases is disclosed. A switch mode power supply is configured to convert a DC voltage from a DC power source to an RF voltage. A resonance circuit is configured to deliver an amount of power to an ignited plasma from the switch mode power supply. A plasma controller is configured to operate the power supply to apply an RF voltage corresponding to the amount of power to the one or more processing gases through the resonance circuit. The RF voltage increases in amplitude and decreases in frequency until the one or more processing gasses are ignited into a plasma. Responsive to detecting ignition of the plasma, the plasma controller is further configured to continuously adjust the frequency of the switch mode power supply to deliver the amount of power to the ignited plasma. The amount of power is a substantially constant amount of power.
    Type: Grant
    Filed: June 25, 2019
    Date of Patent: July 26, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Rongping Wang, Siamak Salimian, Tom K. Cho
  • Patent number: 11367591
    Abstract: A plasma-processing apparatus includes a chamber, a plasma generator, and a composite plasma modulator. The chamber includes a plasma zone. The plasma generator is configured to generate a plasma in the plasma zone. The composite plasma modulator is configured to modulate the plasma. The composite plasma modulator includes a dielectric plate made of a first dielectric material and a first modulating portion made of a second dielectric material and coupled to the dielectric plate.
    Type: Grant
    Filed: January 30, 2017
    Date of Patent: June 21, 2022
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventor: Han-Wen Liao
  • Patent number: 11171021
    Abstract: The embodiments disclosed herein pertain to improved methods and apparatus for etching a semiconductor substrate. A plasma grid assembly is positioned in a reaction chamber to divide the chamber into upper and lower sub-chambers. The plasma grid assembly may include one or more plasma grids having slots of a particular aspect ratio, which allow certain species to pass through from the upper sub-chamber to the lower sub-chamber. Where multiple plasma grids are used, one or more of the grids may be movable, allowing for tenability of the plasma conditions in at least the lower sub-chamber. In some cases, an electron-ion plasma is generated in the upper sub-chamber. Electrons that make it through the grid to the lower sub-chamber are cooled as they pass through. In some cases, this results in an ion-ion plasma in the lower sub-chamber.
    Type: Grant
    Filed: November 17, 2015
    Date of Patent: November 9, 2021
    Assignee: Lam Research Corporation
    Inventors: Harmeet Singh, Thorsten Lill, Alex Paterson, Richard A. Marsh, Saravanapriyan Sriraman
  • Patent number: 11164728
    Abstract: A plasma treatment apparatus is provided to suppress plasma from being generated between an antenna conductor and a lid to prevent contamination inside a vacuum chamber and to put an elongated antenna unit to practical use. The plasma treatment apparatus includes a vacuum chamber that accommodates a treatment target; an inductively coupling antenna unit that generates plasma in the vacuum chamber; and a high frequency power source that supplies a high frequency power to the inductively coupling antenna unit. The inductively coupling antenna unit has one or a plurality of antenna conductors and a lid that covers an opening formed in a wall surface of the vacuum chamber, and the one or plurality of antenna conductors are attached to the lid without a gap where discharge may occur.
    Type: Grant
    Filed: September 24, 2019
    Date of Patent: November 2, 2021
    Assignee: Plasma Ion Assist Co., Ltd.
    Inventors: Yasuo Suzuki, Masanori Watanabe
  • Patent number: 11056321
    Abstract: A substrate processing system includes a processing chamber including a substrate support to support a substrate. A coil includes at least one terminal. An RF source configured to supply RF power to the coil. A dielectric window is arranged on one surface of the processing chamber adjacent to the coil. A contamination reducer includes a first plate that is arranged between the at least one terminal of the coil and the dielectric window.
    Type: Grant
    Filed: January 3, 2019
    Date of Patent: July 6, 2021
    Assignee: Lam Research Corporation
    Inventors: Maolin Long, Neema Rastgar, Alexander Miller Paterson
  • Patent number: 11037760
    Abstract: A temperature controller of a plasma processing apparatus, a temperature measurer for a plasma processing apparatus, and a plasma processing apparatus, the temperature controller including a movable cooling plate configured to selectively contact a dielectric window in a plasma chamber, the cooling plate having at least one cooling groove through which a cooling agent for cooling the dielectric window is flowable; at least one cooling port including a cooling passageway that is connected to the at least one cooling groove; and a resilient member configured to resiliently press the cooling port toward the cooling plate such that the cooling plate is relatively movable with respect to the dielectric window.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: June 15, 2021
    Assignee: SAMSUNG ELECTRONICS CO., LTD.
    Inventors: Hak-Young Kim, Bi-Ah Shin, Bo-Ra Yoon, Jun-Ho Im
  • Patent number: 10991552
    Abstract: Embodiments of the invention generally provide a cooling mechanism utilized in a plasma reactor that may provide efficient temperature control during a plasma process. In one embodiment, a cooling mechanism disposed in a plasma processing apparatus includes a coil antenna enclosure formed in a processing chamber, a coil antenna assembly disposed in the coil antenna enclosure, a plurality of air circulating elements disposed in the coil antenna enclosure adjacent to the coil antenna assembly, and a baffle plate disposed in the coil antenna enclosure below and adjacent to the coil antenna assembly.
    Type: Grant
    Filed: February 26, 2019
    Date of Patent: April 27, 2021
    Assignee: Applied Materials, Inc.
    Inventors: Aniruddha Pal, Victor Calderon, Martin Jeffrey Salinas, Valentin N. Todorow
  • Patent number: 10937631
    Abstract: A plasma processing apparatus includes a high frequency antenna having first and second antenna elements. One end of the first antenna element is grounded and the other end thereof is connected to a high frequency power supply. One end of the second antenna element is an open end and the other end thereof is connected to either one of the one end and the other end of the first antenna element, a line length of the second antenna element having a value obtained by multiplying ((?/4)+n?/2) by a fractional shortening (? is a wavelength of high frequency in vacuum and n is a natural number). A circuit viewed from the high frequency power supply toward the high frequency antenna is configured to generate, when a frequency of a high frequency power is changed, two resonant frequencies by an adjustment of the impedance adjustment unit.
    Type: Grant
    Filed: December 10, 2018
    Date of Patent: March 2, 2021
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Jun Yamawaku, Tatsuo Matsudo, Chishio Koshimizu
  • Patent number: 10916410
    Abstract: A plasma processing apparatus includes a processing chamber, a high frequency power supply and a load variation stabilization circuit. The high frequency power supply is configured to supply a high frequency power to the processing chamber and generate plasma inside the processing chamber. The load variation stabilization circuit is connected in parallel with the processing chamber at a connection portion provided between the high frequency power supply and the processing chamber. The load variation stabilization circuit is configured to suppress variation in a load impedance when viewing a downstream side from the connection portion.
    Type: Grant
    Filed: January 10, 2017
    Date of Patent: February 9, 2021
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Yohei Yamazawa, Atsuki Furuya
  • Patent number: 10886097
    Abstract: Disclosed is a plasma processing apparatus including a processing container, an ion trapping member partitioning the inside of the processing container into a processing space and a non-processing space and transmitting radicals and trap ions, a placing table, a first gas supply unit supplying a first processing gas into the non-processing space, a second gas supply unit supplying a second processing gas into the processing space, a first high frequency power supply supplying a high frequency power to generate radicals and ions in the non-processing space, a second high frequency power supply supplying a high frequency power to generate radicals and ions in the processing space, and a third high frequency power supply supplying a high frequency power of a lower frequency than that of the high frequency power supplied from the second high frequency power supply to draw the ions generated in the processing space into the workpiece.
    Type: Grant
    Filed: February 20, 2015
    Date of Patent: January 5, 2021
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kazuhiro Kubota, Masanobu Honda