Patents Examined by Margaret B Hayes
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Patent number: 11780170Abstract: In an example implementation, a method of fusing layers of 3D parts includes forming a layer of build material, and selectively applying a liquid agent onto the layer of build material to define a part layer of a 3D part and a sacrificial layer of a sacrificial part. The method includes, in a single pass of a thermal energy source over the layer of build material, applying fusing energy to the sacrificial layer, sensing a temperature of the sacrificial layer, adjusting a power level of the thermal energy source based on the sensed temperature, and applying fusing energy to the part layer with the adjusted power level of the thermal energy source.Type: GrantFiled: May 29, 2018Date of Patent: October 10, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Arthur H. Barnes, Michael Ewe
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Patent number: 11742096Abstract: A green body for a 3D ceramic and/or metallic body is produced by providing a metal or a mixture of metals and/or a metalloid and/or a non-metal or mixtures thereof in form of at least one aqueous solutions, such as a metal nitrate solution; if more than one aqueous solutions are provided, they differ in composition and/or isotope concentration. One aqueous metal solution is mixed with a gelation fluid at a first temperature to suppress an internal gelation of the feed solution mixture prior to its ejection. The feed solution mixture is ejected by inkjet printing to the green body under construction. The ejected feed solution is heated mixture on the green body to a second temperature to fix it on the green body under construction. Several process steps are repeated according to a 3D production control model until a desired form of the green body is attained.Type: GrantFiled: August 8, 2017Date of Patent: August 29, 2023Assignee: Paul Scherrer InstitutInventor: Manuel Alexandre Pouchon
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Patent number: 11724448Abstract: A device comprising a material distributor and a fluid dispenser. The material distributor to distribute a build material, layer-by-layer, to form a 3D object. A fluid dispenser to selectively dispense in at least some of the respective layers a first fluid agent and a second fluid agent. The first fluid agent, comprising a first color, is to be dispensed at first selectable voxel locations to affect a first material property of a first portion of the 3D object. The second fluid agent, comprising a second color, is to be dispensed at second selectable voxel locations to at least partially disguise the first color of the first portion of the 3D object.Type: GrantFiled: July 17, 2017Date of Patent: August 15, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Wei Huang, Steven J. Simske, Gary J. Dispoto
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Patent number: 11717909Abstract: A powder feeding device includes: a hopper including a discharge port for discharging powder; and a conveyance device configured to move a conveyance surface disposed below the discharge port in a first direction and invert the conveyance surface in a front end portion. The hopper includes a front wall portion positioned on a downstream side of the discharge port in the first direction. A predetermined gap is formed between a lower end of the front wall portion and the conveyance surface. In the powder feeding device, powder deposited on the conveyance surface is conveyed in the first direction by the conveyance device with a thickness corresponding to the gap and dropped from the front end portion.Type: GrantFiled: October 12, 2018Date of Patent: August 8, 2023Assignee: IHI CORPORATIONInventors: Daiki Hayashi, Yuichiro Nakayama
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Patent number: 11712847Abstract: A 3D printer and method for increasing the speed of 3D printing, wherein said 3D printer comprises a heating block, a nozzle (1) attached to the heating block, and a hole through the heating block and the centre of the nozzle (1). In said hole there is a heat conductive material (7) attached in at least one place on the inner side wall of the hole for transferring heat (5) from the side wall towards the centre of the hole.Type: GrantFiled: April 19, 2017Date of Patent: August 1, 2023Inventor: Carl Bernhard Beck
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Patent number: 11701801Abstract: Systems and methods are provided for a caul plate having a feature for removal. One embodiment is a caul plate for forming a composite part. The caul plate includes a body that includes a lower surface which faces the composite part, and an upper surface that is opposite to the lower surface. The caul plate also includes a groove in the upper surface to accept a tool to slide the caul plate laterally from the composite part.Type: GrantFiled: March 4, 2019Date of Patent: July 18, 2023Assignee: The Boeing CompanyInventors: Daniel J. Wade, Mathew K. Lathrop
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Patent number: 11679545Abstract: A device for producing a three-dimensional laminate for the construction industry from a plurality of layers of particulate material, which layers are arranged one on top of the other on a printing platform, are consolidated in locally predetermined regions, and are bonded to one another to form a three-dimensional laminate. The device includes a printing frame and at least two coating devices for applying the particulate material layer by layer on the printing platform. The at least two coating devices are movably mounted on the printing frame, preferably along a longitudinal guide. A printing head is provided for discharging a binder at the locally predetermined regions, and the printing head is movably mounted on the printing frame, preferably along at least one longitudinal guide. The at least two coating devices and the printing head are in each case movable in relation to one another.Type: GrantFiled: January 29, 2019Date of Patent: June 20, 2023Assignees: PROGRESS MASCHINEN & AUTOMATION AG, METTALLCONCEPT GMBHInventor: Kurt Wohlgemuth
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Patent number: 11648729Abstract: A method for treating additive manufacturing powder particles is provided. The method includes exposing the additive manufacturing powder particles to plasma radiation, where the plasma radiation forms functional groups, on surfaces of the additive manufacturing powder particles, having molecular bonds that vibrate in response to irradiation by laser energy of an additive manufacturing process, and moving the additive manufacturing powder particles to expose the additive manufacturing powder particles to the plasma radiation.Type: GrantFiled: June 3, 2019Date of Patent: May 16, 2023Assignee: THE BOEING COMPANYInventors: Nishant Kumar Sinha, Om Prakash
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Patent number: 11647825Abstract: Method for manufacturing a personalized applicator for applying a product, notably make-up product, to keratinous materials, including a application surface. The method includes the following steps: a) applying to a surface of the keratinous materials of an individual a composition that modifies the appearance thereof, b) performing an optical acquisition of the topography of the surface thus covered and of at least one image providing information as to the location of the composition, and c) from this acquisition creating the applicator or a mold intended for the manufacture thereof.Type: GrantFiled: October 19, 2018Date of Patent: May 16, 2023Assignee: L'OREALInventors: Henri Samain, Jean-Baptiste Blanc, Franck Giron, Chrystele Gevrey, Nadia Gardel
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Patent number: 11628615Abstract: Provided are a photocuring-type three-dimensional printing device capable of automatic continuous printing, and a system. A three-dimensional model is automatically composed, the composed three-dimensional model is automatically printed and pick-up collected, and a material tank can also be automatically replenished when replenishment is needed, thereby implementing automatic continuous printing without manual intervention.Type: GrantFiled: February 14, 2018Date of Patent: April 18, 2023Assignee: PRISMLAB CHINA LTD.Inventor: Feng Hou
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Patent number: 11602896Abstract: A method of printing a 3D printing a photopolymer composite material includes providing a resin premix material including an acrylate monomer or an acrylate oligomer, an inorganic hydrate, a reinforcing filler, a co-initiator, and an ultraviolet (UV) initiator. A thermal initiator is mixed with the resin premix to form a photopolymer composite resin. The photopolymer composite resin is repeatedly extruded and dual-cured by a 3D printing system to create a photopolymer composite material. The 3D printing system includes a control system, a mixing system, a feeding system in fluid communication with the mixing system, a light curing module controlled by the control system, and a printing head controlled by the control system.Type: GrantFiled: August 14, 2019Date of Patent: March 14, 2023Assignee: Mighty Buildings, Inc.Inventors: Vasily Korshikov, Anna Trushina, Dmitrii Starodubtsev, Slava Solonitsyn, Igor Kovalev, Anna Ivanova, Aleksei Dubov
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Patent number: 11571853Abstract: A three-dimensional printer includes a light engine, a support plate, and a resin vessel. The light engine is configured to selectively harden photocurable resin at a build plane in the resin vessel. The support plate is formed from cast metal and is in a fixed vertical relation to the light engine. The support plate includes an upper side with an upstanding ridge. The upstanding ridge has an upper datum surface that has been machined to a controlled height. The support plate also includes a separately formed ring disposed upon the upper datum surface. The separately formed ring defines a crest of the upstanding ridge. The resin vessel includes a transparent sheet that defines a lower bound for resin contained in the resin vessel. The transparent sheet impinges upon the crest to define a vertical location of the build plane in relation to the light engine.Type: GrantFiled: December 3, 2019Date of Patent: February 7, 2023Assignee: 3D SYSTEMS, INC.Inventor: David Sabo
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Patent number: 11565465Abstract: A method for manufacturing a three-dimensional shaped object includes an nth layer forming step, an n+1th layer forming step, and a curing step. In the nth layer forming step, a cured portion of an nth layer, a first and second portions each of which is an uncured portion of the material are formed. In the n+1th layer forming step, a cured portion of an n+1th layer, and a third portion formed at a region adjacent to the cured portion of the n+1th layer and communicated with the first portion are formed. In the curing step, the second portion is cured prior to the n+1th layer forming step and the first and third portions are cured after the n+1th layer forming step, or the first, second and third portions are cured after the n+1th layer forming step.Type: GrantFiled: November 27, 2018Date of Patent: January 31, 2023Assignee: CANON KABUSHIKI KAISHAInventor: Naoari Shibata
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Patent number: 11559946Abstract: A method of printing a 3D printing a photopolymer composite material includes providing a resin premix material including an acrylate monomer or an acrylate oligomer, an inorganic hydrate, a reinforcing filler, a co-initiator, and an ultraviolet (UV) initiator. A thermal initiator is mixed with the resin premix to form a photopolymer composite resin. The photopolymer composite resin is repeatedly extruded and dual-cured by a 3D printing system to create a photopolymer composite material. The 3D printing system includes a control system, a mixing system, a feeding system in fluid communication with the mixing system, a light curing module controlled by the control system, and a printing head controlled by the control system.Type: GrantFiled: January 28, 2020Date of Patent: January 24, 2023Assignee: Mighty Buildings, Inc.Inventors: Vasily Korshikov, Anna Trushina, Dmitrii Starodubtsev, Slava Solonitsyn, Igor Kovalev, Anna Ivanova, Aleksei Dubov
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Patent number: 11554519Abstract: A method for producing a three-dimensional preform from reinforcing fibers for producing a component from a fiber-reinforced plastic comprises the steps of introducing at least one layer of fibers having a binder into a draping mold, forming the at least one layer of fibers by at least one forming element which is displaceable along the draping mold, applying an airtight film to the at least one layer of fibers during or directly after the forming, creating a negative pressure in the intermediate space between the airtight film and the draping mold, activating the binder and removing the negative pressure after curing of the binder.Type: GrantFiled: March 15, 2019Date of Patent: January 17, 2023Assignee: Airbus Operations GmbHInventors: Thore Sdunnus, Alexander Gillessen
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Patent number: 11541578Abstract: An apparatus for internal heating of end portions of pipes made of thermoplastic material having a central axis including a heating element, designed to be inserted at least partially inside an end portion of a pipe made of thermoplastic material for heating an inner cylindrical surface of the portion, the heating element including an infra-red radiation unit designed to face at least partially the inner cylindrical surface.Type: GrantFiled: October 11, 2017Date of Patent: January 3, 2023Assignee: SICA S.P.A.Inventor: Giorgio Tabanelli
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Patent number: 11518103Abstract: A powder-based additive manufacturing installation (10) comprises a powder layering device (14) that can be displaced along a path linking a start zone (A) and an end zone (B). The layering device (14) comprises powder deposition means (18) for depositing powder in a powder deposition zone (D) situated between the start zone (A) and the end zone (B). The installation comprises a cleaning device (40) situated on the path of the layering device (14). The cleaning device (40) comprises a blowing device (42) configured to blow a gas flow onto at least one surface of the powder deposition means (18).Type: GrantFiled: November 9, 2017Date of Patent: December 6, 2022Assignee: COMPAGNIE GENERALE DES ETABLISSEMENTS MICHELINInventors: Christian Geay, Miguel Torres-Castellano, Olivier Lauwers, Jeremy Chagnard, Alexis Treilhes
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Patent number: 11498277Abstract: Disclosed is direct ink write (DIW) print extrusion head for 3D printing of viscous elastomers. The disclosed print extrusion head comprises a mixer assembly, comprising a fluid distribution cap coupled to a carrier, an in-line mixer coupled to the fluid distribution cap. A cooling jacket surrounds the in-line mixer. A nozzle is coupled to the in-line mixer and protrudes below the cooling jacket over a work surface. The position of the nozzle relative to the work surface is changeable. At least one heat source is on the chassis and disposed adjacent to the fluid distribution cap. The at least one heat source comprises a heat guiding element to direct heat to a region onto the work surface below the nozzle.Type: GrantFiled: March 4, 2020Date of Patent: November 15, 2022Assignee: Oregon State UniversityInventors: Osman Dogan Yirmibesoglu, Yi{hacek over (g)}it Mengüç
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Patent number: 11491730Abstract: A three-dimensional printing system is configured to selectively solidify a build material at a build plane in a layer-by-layer manner. The three-dimensional printing system includes a laser module, a scan module, and a controller. The laser module is for emitting a light beam along a main optical path from the laser module to the build plane. The scan module includes a motorized mirror and a sensor. The motorized mirror includes a substrate having an optical coating that reflects at least 90% of incoming beam power such that the mirror transmits no more than 10% of the incoming beam power. The sensor is positioned to receive transmitted light from the mirror. The controller is configured to operate the laser module to emit the light beam along the main optical path, analyze a signal from the sensor, and based upon the analysis, to estimate a calibration error for the laser module.Type: GrantFiled: June 27, 2019Date of Patent: November 8, 2022Assignee: 3D SYSTEMS, INC.Inventor: Guthrie Cooper
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Patent number: 11472107Abstract: The present invention provides a container used in a stereolithography apparatus and having excellent transparency, shape accuracy, and durability. The present invention relates to a container for holding a photocurable composition (3), the container being used in a stereolithography apparatus comprising a container (2), an active energy beam irradiation apparatus (5), and an actuator (8), wherein the container (2) comprises a bottom (2?) and a wall, the bottom (2?) comprises a first layer (X) comprising a hard resin, a second layer (Y) comprising a soft resin, and a third layer (Z) comprising a fluorine resin, the second layer (Y) is laminated on the first layer (X) and the third layer (Z) is laminated on the second layer (Y), the pencil hardness measured according to JIS K 5600-5-4:1999 for the first layer (X) is 3 B or harder, the hardness measured for the second layer (Y) using a type A durometer compliant with JIS K 6253-3:2012 is 10 to 90, and the third layer (Z) has a thickness of 0.1 to 5.0 mm.Type: GrantFiled: June 14, 2018Date of Patent: October 18, 2022Assignee: KURARAY NORITAKE DENTAL INC.Inventors: Kenji Suzuki, Hiroyuki Sakamoto