Patents Examined by Mary Lynn F. Theisen
  • Patent number: 10850446
    Abstract: In a three-dimensional printing method example, an epoxy mold compound build material is applied. A fusing agent is selectively applied on at least a portion of the epoxy mold compound build material. The epoxy mold compound build material is exposed to energy, thereby fusing the portion of the epoxy mold compound build material in contact with the fusing agent to form a layer.
    Type: Grant
    Filed: April 20, 2016
    Date of Patent: December 1, 2020
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Chien-Hua Chen, Qin Liu, Michael G. Monroe
  • Patent number: 10843155
    Abstract: A manufacturing apparatus includes a granulation machine. The granulation machine forms granules by performing extrusion granulation on a granulation material. The granulation machine includes a die. In the die, a die hole that allows the granulation material to pass therethrough is formed. An outlet opening surface of the die hole has a polygonal shape.
    Type: Grant
    Filed: August 2, 2019
    Date of Patent: November 24, 2020
    Assignee: DAIKI CO., LTD.
    Inventor: Junji Yoshinaga
  • Patent number: 10843306
    Abstract: A method of fabricating a polishing layer of a polishing pad includes successively depositing a plurality of layers with a 3D printer, each layer of the plurality of polishing layers deposited by ejecting a pad material precursor from a nozzle and solidifying the pad material precursor to form a solidified pad material.
    Type: Grant
    Filed: June 28, 2018
    Date of Patent: November 24, 2020
    Assignee: Applied Materials, Inc.
    Inventors: Rajeev Bajaj, Barry Lee Chin, Terrance Y. Lee
  • Patent number: 10836073
    Abstract: A method for producing an insulation product may include providing an aqueous solution. The aqueous solution may include coarse glass fibers, glass microfibers, aerogel particles, and a binder. The coarse glass fibers, the glass microfibers, the aerogel particles, and the binder may be uniformly dispersed in the aqueous solution and may form a slurry. The method may further include removing at least a portion of water from the slurry such that the coarse glass fibers, the glass microfibers, the aerogel particles, and the binder may form a wet laid mixture. The method may also include curing the wet laid mixture to cure the binder and bond the coarse glass fibers, the glass microfibers, and the aerogel particles together to form a fiberglass reinforced aerogel composite. The fiberglass reinforced aerogel composite may include between about 50 wt. % and about 75 wt. % of the aerogel particles.
    Type: Grant
    Filed: September 12, 2018
    Date of Patent: November 17, 2020
    Assignee: Johns Manville
    Inventors: Ralph Michael Fay, Guodong Zheng, Stanislav Kukatin, Luke S Weith
  • Patent number: 10828832
    Abstract: An additive manufacturing system including a build plate and a powder spreading unit having a plurality of recoater blades configured to spread powder onto the build plate. The powder spreading unit including a base member, and the plurality of recoater blades is coupled to the base member and configured to spread powder onto the build plate.
    Type: Grant
    Filed: September 28, 2018
    Date of Patent: November 10, 2020
    Assignee: The Boeing Company
    Inventors: Om Prakash, Araveti Gupta
  • Patent number: 10822237
    Abstract: A method for preparing graphene balls, the method including, a) preparing a dispersion which includes, a graphene oxide, a reducing agent ranging from a monosaccharide to a polysaccharide, ammonia water and a dispersion medium; and b) spraying and drying the dispersion. According to the preparation method of the present disclosure, it is possible to prepare uniformly sized and spherical graphene balls. Such graphene can be applied to various fields due to excellent physical and chemical characteristics.
    Type: Grant
    Filed: March 14, 2017
    Date of Patent: November 3, 2020
    Assignee: Korea Institute Of Geoscience And Mineral Resources
    Inventors: Hee-Dong Jang, Han-Kwon Chang, Ji-Hyuk Choi
  • Patent number: 10814555
    Abstract: An additive manufacturing system including a build plate, and at least one powder reservoir configured to store and deposit powder onto the build plate, the at least one powder reservoir including a powder dispensing aperture having a variable size. The powder dispensing unit includes a base member, and the least one powder reservoir coupled to the base member.
    Type: Grant
    Filed: September 28, 2018
    Date of Patent: October 27, 2020
    Assignee: The Boeing Company
    Inventors: Om Prakash, Araveti Gupta
  • Patent number: 10814552
    Abstract: An additive manufacturing system including a build plate, at least one recoater blade configured to spread powder onto the build plate, and at least one vibration mechanism coupled to one or more of the build plate and the at least one recoater blade. A controller coupled to the at least one vibration mechanism is configured to control actuation of the at least one vibration mechanism so that vibratory pulses are induced within the powder to effect compaction of the powder on the build plate.
    Type: Grant
    Filed: September 28, 2018
    Date of Patent: October 27, 2020
    Assignee: The Boeing Company
    Inventors: Om Prakash, Araveti Gupta
  • Patent number: 10807155
    Abstract: A core molding method capable of satisfactorily exhausting a gaseous body such as gas or water vapor that is generated inside an outer shell layer when a raw material is cured is provided. A core molding method according to one aspect of the present disclosure is a molding method of a core formed of a raw material including a binder and sand, and includes: filling a cavity of a molding die with the raw material; curing the raw material to form an outer shell layer; inserting a tip end part of an exhaust pipe having an internal pin inserted therein and an exhaust hole closed by the internal pin into a part surrounded by the outer shell layer through an opening provided in the molding die; and moving the internal pin and opening the exhaust hole.
    Type: Grant
    Filed: November 8, 2018
    Date of Patent: October 20, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Shogo Izumi
  • Patent number: 10793731
    Abstract: The present invention relates to the technical field of 3D printing, in particular in the form of the binder jetting process in which particles in a powder bed are adhesive-bonded by means of a printed adhesive to give a three-dimensional object. The particles here can be inorganic materials, e.g. sand or a metal powder, or polymeric particles, such as polymethacrylates or polyamides. To this end, polymethacrylates can by way of example take the form of suspension polymers known as bead polymers. In this context the present invention in particular relates to, as powders for 3D printing, suspension polymers which differ from the prior art in that they comprise a hard phase and an uncrosslinked soft phase.
    Type: Grant
    Filed: April 12, 2017
    Date of Patent: October 6, 2020
    Assignee: Evonik Operations GmbH
    Inventors: Stefan Bernhardt, Thomas Hasskerl, Dirk Poppe, Stephan Wieber
  • Patent number: 10786963
    Abstract: The invention relates to improvements in tablet manufacturing, particularly in the small scale/bespoke manufacture of tablets. The application describes the mechanism of a motor driven tablet press (10) with biasing means (222) and wherein the angular position of the motor (28) is controllable, the inclusion of load cells (26,234), an improved die mounting (100,300) and die assembly (36?), and improved compaction methods including controlled pauses (75,90) during tablet forming.
    Type: Grant
    Filed: October 21, 2016
    Date of Patent: September 29, 2020
    Assignee: GAMLEN TABLETING LIMITED
    Inventors: Michael John Desmond Gamlen, Joseph Charles Domingue, Henry David Kafeman
  • Patent number: 10773423
    Abstract: A device is provided for layered manufacture of at least a three-dimensional product by an additive manufacturing technique based on a powder. The invention therefore relates to a device for the layered manufacturer of a product based on a powder, in particular a metal powder. This device is fitted with a build chamber with a vertically movable build platform on which said product is manufactured and contains a powder dispenser for application of the successive powder layers on the build platform in a horizontal build surface. The powder dispenser can be moved back and forth over the build surface along a horizontal dispensing direction in order to apply said powder layers. Moreover, the device contains a hopper that must contain said powder in order to supply powder to the powder dispenser. This hopper has a bottom with a dosing opening that lets out into the build chamber and that works in combination with a dosing valve.
    Type: Grant
    Filed: June 6, 2018
    Date of Patent: September 15, 2020
    Assignee: 3D Systems, Inc.
    Inventors: Luc Cuyt, Kurt Verelst, Jonas Van Vaerenbergh, Jozef Verheyen
  • Patent number: 10759085
    Abstract: In a three-dimensional printing method example, build material granules are applied. Each of the build material granules includes uncoated, primary ceramic particles agglomerated together by a binder that is soluble in a primary solvent of a fusing agent. The fusing agent is selectively applied on at least a portion of the build material granules. The binder dissolves and a green body including a slurry of the uncoated, ceramic particles is created.
    Type: Grant
    Filed: November 20, 2015
    Date of Patent: September 1, 2020
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Vladek Kasperchik, Michael G. Monroe, Pavel Kornilovich, David A. Champion
  • Patent number: 10759111
    Abstract: A build box associated with a powder bed fabrication system may comprise a housing defining a housing cavity, and a powder print bed disposed within the housing cavity. The powder print bed may be characterized by state information. The build box may further comprise a medium configured to facilitate access to the state information, and a coupling interface for removably engaging the build box with at least one subsystem of the powder bed fabrication system. The state information may comprise one or more state information elements of object identification, object location, current processing state, next subsystem processing step, previous subsystem processing step, object model information, object material composition, and current powder print bed temperature profile. The medium may comprise a memory device coupled with a transceiver. The medium may alternatively comprise an RFID device, or an optically perceivable designator, such as a bar code or QR code.
    Type: Grant
    Filed: March 15, 2018
    Date of Patent: September 1, 2020
    Assignee: Desktop Metal, Inc.
    Inventors: Ricardo Fulop, Alexander Nicholas LeGendre, Jonah Samuel Myerberg, Charles Edward Martin, Justin Cumming, Robert Michael Shydo, Jr., George Hudelson, Jamison Go, Andrew E. Kuklinski, Michael Daniel Santorella
  • Patent number: 10751682
    Abstract: The manufacturing method includes a granulation step. The granulation step is a step of forming a plurality of granules by performing extrusion granulation on a granulation material using a granulation machine. The granulation machine includes a die and a roller. A through hole that allows the granulation material to pass therethrough is formed in the die. The roller pushes the granulation material into the through hole while rolling on the surface of the die. In the granulation step, low-speed pushing in which the granulation material is pushed while the roller rolls at a first speed, and high-speed pushing in which the granulation material is pushed while the roller rolls at a second speed that is higher than the first speed are executed.
    Type: Grant
    Filed: February 6, 2019
    Date of Patent: August 25, 2020
    Assignee: DAIKI CO., LTD.
    Inventor: Junji Yoshinaga
  • Patent number: 10752777
    Abstract: Embodiments herein relate to a composite material including about 10 to 80 wt. % of a polymer phase, the polymer phase comprising a thermoplastic polymer with a density of less than about 1.9 g-m?3; and about 20 to 90 wt. % of a dispersed mixed particulate phase, the dispersed mixed particulate phase comprising a mixed particulate and about 0.005 to 8 wt. % of a coating of at least one interfacial modifier. The mixed particulate including a portion of a reinforcing fiber and a portion of a particle. The composite material having a Young's modulus of greater than 700 MPa. In various embodiments, structural building components made from the composite are included as well as additive manufacturing components made from the composite. Other embodiments are also included herein.
    Type: Grant
    Filed: January 18, 2019
    Date of Patent: August 25, 2020
    Assignee: Tundra Composites, LLC
    Inventors: Kurt E. Heikkila, John S. Kroll
  • Patent number: 10751940
    Abstract: According to an example, a recoater for a three-dimensional (3D) printer may include a cylindrical element having a surface to spread build material particles. The build material particles may have a specified average dimension and the surface may include a plurality of depressions that have dimensions that are smaller than the specified average dimension of the build material particles.
    Type: Grant
    Filed: October 27, 2016
    Date of Patent: August 25, 2020
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Haseeb Yusef, William Winters, Jordi Gimenez Manent, Xavier Gasso Puchal, Eduardo Ruiz Martinez, Drew Berwager, Brent Ewald, Micah Aberth
  • Patent number: 10744679
    Abstract: Method for recycling scrap that contains one or more heat resistant fibers and from 25 to 60 wt. %, based on the total weight of the scrap, of an at least partially uncured to fully uncured two component thermosetting resin mixture of (i) one or more thermosetting resins, and (ii) a solid hardener, the methods comprising shredding the scrap to an average size of from 3 to 50 mm, mixing the shredded scrap, preferably after preheating the scrap, to provide a fluid material charge and then compression molding the fluid material charge to make a cured composite material.
    Type: Grant
    Filed: June 7, 2017
    Date of Patent: August 18, 2020
    Assignee: Dow Global Technologies LLC
    Inventors: David H. Bank, Amit K. Chaudhary, Xiaofei Sun
  • Patent number: 10730235
    Abstract: There is provided a paste for use in producing a three-dimensional shaped article, the paste containing a solvent, a binder that is soluble in the solvent, support layer forming first particles, and a material having a decomposition temperature lower than a sintering temperature of the support layer forming first particles, in which the material is contained in a volume of greater than or equal to 20% and less than or equal to 60% with respect to a total volume of the support layer forming first particles and the material being 100%. By using such a paste, a highly accurate three-dimensional shaped article can be produced.
    Type: Grant
    Filed: March 5, 2018
    Date of Patent: August 4, 2020
    Assignee: Seiko Epson Corporation
    Inventors: Eiji Okamoto, Akihiko Tsunoya, Masaya Ishida
  • Patent number: 10730753
    Abstract: The present invention relates to an eco-friendly method for preparing a porous silicon carbide structure, which is capable of preparing a porous silicon carbide structure having meso- or macro-sized pores without using a harmful phenolic resin as a carbon source.
    Type: Grant
    Filed: October 26, 2018
    Date of Patent: August 4, 2020
    Assignee: Korea Institute of Science and Technology
    Inventors: Sang Whan Park, Mi Rae Youm, Sung Il Yun