Abstract: A system/method allowing hydrophilicity alteration of a polymeric material (PM) is disclosed. The PM hydrophilicity alteration changes the PM characteristics by decreasing the PM refractive index, increasing the PM electrical conductivity, and increasing the PM weight. The system/method incorporates a laser radiation source that generates tightly focused laser pulses within a three-dimensional portion of the PM to affect these changes in PM properties. The system/method may be applied to the formation of customized intraocular lenses comprising material (PLM) wherein the lens created using the system/method is surgically positioned within the eye of the patient. The implanted lens refractive index may then be optionally altered in situ with laser pulses to change the optical properties of the implanted lens and thus achieve optimal corrected patient vision. This system/method permits numerous in situ modifications of an implanted lens as the patient's vision changes with age.

Abstract: The present invention relates to a method for manufacturing colored contact lenses, and in particular to automated inspection of colored images printed either on molds or on contact lenses.

Abstract: A tire mold or a tire mold segment can include an air compression cavity, which connects to multiple surface connection slots having dimensions between 10 and 300 microns, which can be suitable for selective removal of air in the mold. The air compression cavity, can be close to the outside ambient, allowing the air escaping the interior of the mold to be compressed, which can assist in preventing the rubber material from leaving the mold pattern surface.

Abstract: This invention provides for method of forming an ophthalmic lens with at least one portion of the lens including multiple voxels of polymerized crosslinkable material. In addition, the present invention provides for apparatus for generating an ophthalmic lens with one or more areas of different refractive indexes and a surface with one or both of a raised area and a depressed area.

Abstract: A mold 1 includes a mold assembly 2 and an injection aid member 3 attached to the mold assembly. The mold assembly 2 includes a first mold 21 and a second mold 22 which are opposed to each other, a tape member 23 connecting the outer peripheries of the first mold 21 and the second mold 22, a cavity 24 to which a plastic lens material is injected, and a through hole 25 which makes a portion of the cavity 24 open. The injection aid member 3 includes a first opening 33 opposed to the through hole 25 of the mold assembly 2, a second opening 34 connected to the first opening 33, an attachment 32 provided around the first opening 33 and firmly attached to the mold assembly 2.

Abstract: The invention provides a method of making ophthalmic lenses with an enhanced quality and enhanced yield achieved by reducing mold separation force and lens-mold adhesion. The method comprises the steps of generating an atmospheric plasma flow from a working gas and controlling the continuity of the atmospheric plasma flow with a power generator, and, introducing the atmospheric plasma flow to a molding surface of a mold for making an ophthalmic lens (preferably contact lens, more preferably a silicone hydrogel contact lens) and increasing the surface hydrophobicity of the molding surface of the mold and thereby to reduce a mold separation force after molding a lens formulation in the mold.

Abstract: TRXLPE-type cable sheaths are prepared by a method in which a solid polymer is mixed with a liquid water tree-resistant agent either by dosing or direct injection. In the dosing method, the solid polymer, e.g., high pressure LDPE, is sprayed or otherwise contacted with the liquid agent, e.g., PEG, the agent is allowed to absorb into the polymer, and the polymer with absorbed agent is then fed to an extrusion apparatus for extrusion over a sheathed or unsheathed wire or optic fiber. In the direct injection method, the solid polymer is first fed to an extrusion apparatus, and the liquid agent is sprayed or otherwise contacted with the polymer before the two are blended with one another through the action of the mixing elements of the apparatus.

Abstract: There is described a method of dosing a lens forming material into a mold (1;21), which comprises dosing a metered amount of a lens forming material (P) including a volatile solvent into a mold cavity (4) enclosed by a female mold half (2) and a male mold half of a mold (1;21). The lens forming material (P) is subsequently polymerized and/or cross-linked to form an ophthalmic lens, in particular a contact lens. Dosing of the lens forming material (P) into the mold cavity (4) is accomplished while the mold halves (2, 3) are associated with each other substantially gas-tight. There is also described an apparatus for carrying out the method.

Abstract: This invention relates to a method for producing a microlens with a carrier wafer, in which a lens in one opening of the carrier wafer is molded into the carrier wafer by stamping of the lens and to a corresponding device for executing the method and to a microlens which has been produced using the method. Furthermore the invention relates to a device for producing a microlens as well as a microlens.

Abstract: The present invention provides an article including a curable resin and a filler associated with the resin. The incorporation of fillers into the casting materials of the present invention adds substantially to the strength of the cured casting material as well as to the handling properties of the uncured casting tape or bandage. The incorporation of fillers into the casting materials of the present invention also imparts air and vapor porosity to the cured casting materials. If desired articles of the present invention may also incorporate fibers (either individually, bundled, or in the form of a light-weight scrim) to provide increased cohesiveness to the uncured article. Extremely moldable casting tapes are also provided which comprise a highly-filled composite material coated on a light-weight scrim. The casting tapes of this embodiment handle like traditional plaster of Paris casts yet cure to a weight-bearing cast in less than one hour.

Abstract: Article and method of making same by laser-ablation-machining of (a) aromatic and/or amorphous polyamide material, or (b) polymeric material having repeating in its polymer backbone aromatic rings and aliphatic chains (with the proviso that the aliphatic chains have at least 4 carbon atoms when the material is a polyester, and preferably in all cases U.V. laser radiation is preferred, preferably at wavelengths greater than 248 nm from a KrF or XeCl excimer laser. The preferred polyamides, polyetheresters, and polyimides have superior machining performance and may be useful for making uniaxially electrically conductive articles by machining holes cleanly through laminar sheets of the preferred polymers, which sheets are subsequently metal plated.

Abstract: A seamless tube useful in making a roofing batten is extruded from a polymeric material consisting essentially of a major amount of poly(ethylene terephthalate) and a minor amount of at least one polyolefin, flattened in a vacuum sizer so as to define two plies, and milled and drawn so as to orient the tube longitudinally. As milled and drawn, the tube is oriented so as to have a tensile strength of at least about 25,000 psi in a longitudinal direction. The plies are punched so as to have holes therethrough at spaced intervals along the tube. When used to make a roofing batten to coact with conventional fasteners, such as roofing screws, the tube exhibits superior characteristics of split resistance and pull-through resistance.

Abstract: A process of fabricating a light-focusing plastic optical element includes preparing a prepolymer transparent preform. The prepolymer preform is immersed in a solution containing more than one monomer, each of the monomers having a different reactivity ratio from the other. Some of the monomers may permeate into and disperse in the preform so as to swell the prepolymer preform. The monomers dispersed in the preform are copolymerized after the preform is swelled completely to produce a plastic optical element.

Abstract: A method for making an optical fiber bundle which, in one aspect, includes bending each of a plurality of optical fibers to form a bend therein and then suspending the fibers over a suspension member; holding the fibers taut under tension; applying potting material to the fiber bends and curing it; and removing the fibers from the suspension member.

Abstract: A method for molding a soft ophthalmic lens mates a male and a female portion, one having around the periphery of the optical surface a knife edge and one containing a rim bushing peripherally exterior to the knife edge so that the knife edge deformably penetrates the other portion. Excess material is expelled from the mold cavity and separated from the lens by a region of prepolymer discontinuity defined by the rim bushing is produced by using a cylindrical insert and an annular sleeve machined to have the rim bushing on the surface of one end.

Abstract: An apparatus (10) for applying gel to a plurality of optical fibers (18) includes a housing (12) having a cavity (14) through which a plurality of separated optical fibers (18) are fed. The gel is provided to the cavity (14) from a gel reservoir (76) via a pump (74) that maintains the pressure and gel level to ensure that the optical fibers (18) are coated with gel to eliminate air gaps and thus prevent sticking among the optical fibers (18).

Abstract: A method of forming a carbon composite material by applying vertical compressive force and a variable lateral force simultaneously to a mixture of carbon fiber and a carbon precursor material during carbonization of the mixture.

Abstract: A single mask is used to form a tapered nozzle in a polymer nozzle member using laser ablation. In one embodiment of the mask, clear portions of the mask, corresponding to the nozzle pattern to be formed, each incorporate a variable-density dot pattern, where the opaque dots act to partially shield the underlying polymer nozzle member from the laser energy. This partial shielding of the nozzle member under the dot pattern results in the nozzle member being ablated to less of a depth than where there is no shielding. By selecting the proper density of opaque dots around the peripheral portions of the mask openings, the central portion of each nozzle formed in the polymer nozzle member will be completely ablated through, and the peripheral portions of the nozzle will be only partially ablated through. By increasing the density of dots toward the periphery of each mask opening, the resulting nozzle may be formed to have any tapered shape. Other mask patterns are also described.

Abstract: A method of providing a clear image on a component including the steps of providing a transparent member having first and second opposite sides, providing a layer of opaque material on the second side of the transparent member and ablating away a predetermined pattern of the opaque layer by directing a laser beam at portions of the first side of the transparent member corresponding to the predetermined pattern, the laser beam passing through the transparent member to contact and ablate the opaque layer and provide a clear image through the transparent member corresponding to the predetermined pattern.

Abstract: The present invention provides an injection molding die unit having a simple construction and an injection molding method employing the injection molding die unit and capable of molding a composite molding in a short cycle time. After molding a first molding (70), a male die (30) is moved together with the first molding (70) by a distance (Gb) in direction (L) and, at the same time, a movable female die (14B) of a composite female die (14) is moved by the same distance (Gb) in the same direction (L) by a coil spring (29) to form a space (72) between the male die (30) and the composite female die (14) consisting of the movable female die (14B) and a fixed female die (14A), and a second molding material is injected into the space (72) to form second molding (80).