Patents Examined by Matthew T Martin
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Patent number: 11699780Abstract: Methods for electrically coupling electrode portions within electrochemical devices, and associated articles and systems, are generally described. In some cases, an electrically non-conductive layer is between multiple electrode portions that are to be coupled. In some cases, the method comprises penetrating the article to establish electrical coupling between the electrode portions previously separated by the electrically non-conductive layer.Type: GrantFiled: May 21, 2020Date of Patent: July 11, 2023Assignee: Sion Power CorporationInventors: Daniel G. Milobar, Shane Harrel
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Patent number: 11699825Abstract: A conductive member is disposed on a side of the sealing plate adjacent to an electrode assembly with a first insulating member disposed therebetween. The conductive member has a conductive-member opening portion. The conductive-member opening portion of the conductive member is sealed by a deformation plate. The deformation plate is connected to a first positive-electrode current collector, which is electrically connected to positive electrode plates. A second insulating member is disposed between the deformation plate and the first positive-electrode current collector. Fixing projections and displacement prevention projections are provided on a surface of the second insulating member. The second insulating member is fixed to the first positive-electrode current collector such that the fixing projections are disposed in fixing holes in the first positive-electrode current collector.Type: GrantFiled: January 23, 2018Date of Patent: July 11, 2023Assignee: SANYO Electric Co., Ltd.Inventors: Ryoichi Wakimoto, Hirofumi Furukawa, Hiroyuki Yamada
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Patent number: 11695181Abstract: A power storage module including: a stacked body that includes electrodes stacked along a first direction; a sealing body that includes a first sealing portion joined to an edge portion of each of the electrodes, forms an inner space between the electrodes adjacent to each other, and seals the inner space; and an electrolytic solution that is stored in the inner space and includes an alkali solution. The electrodes include bipolar electrodes, and a negative terminal electrode. The power storage module includes surplus spaces different from the inner space on a route of an alkali creep phenomenon in which the electrolytic solution reaches the outside from the inner space through the negative terminal electrode.Type: GrantFiled: April 4, 2019Date of Patent: July 4, 2023Assignees: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tomohiro Nakamura, Yuki Chujo, Masahiro Yamada, Takayuki Hirose, Nobuyasu Haga, Motoyoshi Okumura, Takuro Kikuchi
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Patent number: 11688909Abstract: A battery enclosure and method for manufacturing the same from organosheet materials. The battery enclosure includes a top cover with crossbeams integrated therein by overmolding that secures to a bottom panel to enclose a space for containing components of a battery. The bottom panel includes overmolded structural ribs to provide strength and rigidity to the bottom panel. An outer cover removably secure the top cover to the bottom panel and includes a honeycomb structure to crush upon impact and protect the battery components. The method comprises forming each of the components of the battery enclosure from a mixture of organosheets, reinforcing members, and overmolded elements to reduce the weight and complexity of manufacturing for the battery enclosure.Type: GrantFiled: March 24, 2020Date of Patent: June 27, 2023Assignee: Johns ManvilleInventors: Dana Gabriela Miloaga, Georg Käsmeier, Stefan Schierz, Markus Freiberger, Leonie van der Meulen
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Patent number: 11677124Abstract: A battery system includes a battery block having a plurality of square battery cells (1) stacked in one direction, parallel connection bus bars (5X), insulating plate (7), and lid plate (8) fixed to insulating plate (7). Each square battery cell (1) has a discharge port provided with discharge valve (14) and a sealing plate provided with positive and negative electrode terminals via an insulating material. Parallel connection bus bars (5X) are connected to the electrode terminals to connect some or all of square battery cells (1) in parallel. Insulating plate (7) is disposed on the surfaces of sealing plates of the plurality of square battery cells (1) and includes passing portions having openings provided at positions corresponding to the discharge ports to pass the exhaust gas ejected from the discharge ports and pressing portions (22) disposed between parallel-connection bus bars (5X) and the sealing plates. Lid plate (8) faces discharge ports facing the openings of the passing portions.Type: GrantFiled: May 17, 2019Date of Patent: June 13, 2023Assignee: SANYO Electric Co., Ltd.Inventors: Takuya Egashira, Naotake Yoshida, Daisuke Yamane
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Patent number: 11677115Abstract: A battery module, which includes at least one battery cell and a module case for packaging the at least one battery cell, wherein the module case includes: a top cover configured to cover an upper side of the at least one battery cell; and a side plate configured to cover all of opposing side surfaces of the top cover and opposing side surfaces of the at least one battery cell and configured to be coupled to the top cover by fitting.Type: GrantFiled: December 12, 2018Date of Patent: June 13, 2023Inventors: Kyung-Mo Kim, Jeong-O Mun, Ho-June Chi, Jin-Yong Park, Jung-Hoon Lee
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Patent number: 11670756Abstract: To provide a negative electrode for a secondary battery and a secondary battery having a large energy density and a capacity less likely to reduce even after repeated charging and discharging, and manufacturing methods thereof. The above-described problem is solved by a negative electrode for a secondary battery (3) comprising a negative electrode active material layer (3?) including at least a silicon-based active material and a binder, and a negative electrode current collector (14) having a structural form in which the silicon-based active material has an amorphous region including lithium and island-shaped lithium carbonate is distributed in the amorphous region.Type: GrantFiled: October 31, 2018Date of Patent: June 6, 2023Assignee: THE UNIVERSITY OF TOKYOInventors: Hiroshi Nishihara, Mariko Miyachi, Masaharu Sato
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Patent number: 11670824Abstract: The present disclosure relates to a secondary battery, which can improve the sealing efficiency of a can (or case). The secondary battery includes an electrode assembly; a case configured to accommodate the electrode assembly, the case including a bottom portion, long side portions and short side portions, at least one of which includes a welding portion that is configured to be bent and welded, and a cap plate coupled to the case, wherein a portion of the welding portion is overlap-welded.Type: GrantFiled: January 22, 2020Date of Patent: June 6, 2023Assignee: Samsung SDI Co., Ltd.Inventors: Dae Sik Oh, Jun Hyoung Park, Yong Seok Oh
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Patent number: 11670794Abstract: A secondary battery manufacturing equipment comprises: a main body unit; a pair of electrode plate loading units, disposed in the main body unit to face each other, for supplying electrode plates of different polarities; an electrode plate transfer unit for transferring the electrode plates of different polarities, supplied from the pair of electrode plate loading units, to a set stacking position in an intersecting manner; a stacking unit installed in the main body unit to be disposed at the stacking position for horizontally reciprocating within a first distance range which is set as the electrode plates are transferred in an intersecting manner; a separator supply unit installed in the main body so as to be disposed above the stacking unit for horizontally reciprocating within a second distance range which is set such that a separator is interposed between the electrode plates that are transferred in an intersecting manner.Type: GrantFiled: January 10, 2019Date of Patent: June 6, 2023Assignee: YOUILET CO., LTD.Inventor: Youn Gil Chung
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Patent number: 11660951Abstract: A power supply device includes: a battery stack body that includes a plurality of secondary battery cells that are stacked; a pair of end plates disposed on both end surfaces of the battery stack body, respectively; and binding bars that are disposed on both the end surfaces of the battery stack body, respectively, and bind the pair of end plates. Each of the binding bars includes engaging steps that are opposite the pair of end plates, respectively. Each of the engaging steps extends in a direction intersecting with a stack direction of the battery stack body. Each of the pair of end plates includes engaging protrusions that are opposite the binding bars, respectively. The engaging protrusions engage with engaging steps. Consequently, rigidity that binds the battery stack body together is increased without changing a material and a thickness of the binding bars.Type: GrantFiled: May 31, 2018Date of Patent: May 30, 2023Assignee: SANYO Electric Co., Ltd.Inventors: Kengo Ishibashi, Shininchi Mitsubori, Shinobu Terauchi
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Patent number: 11664499Abstract: Provided is a lithium secondary battery including: a positive electrode plate which is a lithium complex oxide sintered plate; a negative electrode layer; a separator; an electrolytic solution; and a pair of exterior films having outer peripheral edges sealed with each other to form an internal space that accommodates the battery elements, wherein the portions of the negative electrode layer and the separator corresponding to the outer extension of the battery is deviated toward the positive electrode plate side from the portions of the negative electrode layer and the separator corresponding to the body of the battery.Type: GrantFiled: June 17, 2020Date of Patent: May 30, 2023Assignee: NGK INSULATORS, LTD.Inventors: Haruo Otsuka, Yuki Fujita, Nobuyuki Kobayashi
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Patent number: 11658364Abstract: A battery module improves safety by blocking current when the temperature rises, a battery pack includes the battery module, and a vehicle includes the battery pack. The battery module includes two or more battery cells, an electrode assembly having both ends respectively connected to one ends of electrode leads of opposite polarities in a pouch case together with an electrolyte and other ends of the electrode leads are exposed to an outside of the pouch case, wherein the electrode leads and a bus bar connecting a first battery cell and a second battery cell, wherein the bus bar comprises a metal layer and a material layer that is normally conductive but may act as a resistor when a temperature rises, and wherein the material layer comprises a gas generating material that is decomposed at a certain temperature or higher to generate a gas and increase resistance.Type: GrantFiled: November 7, 2019Date of Patent: May 23, 2023Assignee: LG ENERGY SOLUTION, LTD.Inventors: Han-Young Lee, Kyung-Min Lee, Bum-Young Jung, Jeong-Ho Ha
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Patent number: 11658304Abstract: Composite reference electrode substrates and relating methods are provided. The composite reference electrode substrate includes a separator portion and a current collector portion adjacent to the separator portion. A method for forming the reference electrode substrate includes anodizing one or more surfaces of a first side of an aluminum foil so as to form a porous separator portion disposed adjacent to a porous current collector portion. The porous separator portion includes aluminum oxide, and the current collector portion includes the aluminum foil. The separator portion and the current collector portion each have a porosity of greater than or equal to about 10 vol. % to less than or equal to about 80 vol. %.Type: GrantFiled: February 27, 2020Date of Patent: May 23, 2023Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Yucong Wang, Zhe Li, Jing Gao, Brian J. Koch
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Patent number: 11658343Abstract: A battery manufacturing method includes forming a unit cell having a positive electrode that is obtained by a positive electrode active material layer containing an electrolytic solution being disposed on a positive electrode current collector, a negative electrode that is obtained by a negative electrode active material layer containing an electrolytic solution being disposed on a negative electrode current collector, and a separator interposed between the positive and negative electrodes. Heat sealing a seal part that is disposed at an outer peripheral portion of the unit cell. Cooling the outer peripheral portion of the unit cell by using a cooling medium after carrying out the heat sealing of the seal part. The method is performed such that the positive electrode and the negative electrode are formed without an application film being subjected to a drying process performed through heating.Type: GrantFiled: March 20, 2019Date of Patent: May 23, 2023Assignee: Nissan Motor Co., Ltd.Inventors: Kazuyuki Yoda, Tomohiro Kaburagi, Eiji Minegishi, Koh Hatanaka, Takuya Sakurai, Masanori Shimada, Yusuke Emori, Yuichiro Yokoyama
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Patent number: 11648521Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof are provided. Embodiments include a silicon-doped anode material for a lithium-ion battery, where the anode material includes beads of polyimide-derived carbon aerogel. The carbon aerogel includes silicon particles and accommodates expansion of the silicon particles during lithiation. The anode material provides optimal properties for use within the lithium-ion battery.Type: GrantFiled: February 27, 2020Date of Patent: May 16, 2023Assignee: Aspen Aerogels, Inc.Inventors: Nicholas A. Zafiropoulos, Roxana Trifu, Redouane Begag, Wendell E. Rhine, George L. Gould, Alexei A. Erchak, Harris R. Miller, Nicholas Leventis
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Patent number: 11646475Abstract: An electrode body of a secondary battery described herein includes: a core portion where electrode mixture layers of a plurality of electrode sheets are laminated; terminal connecting portions where respective current collector foil exposed portions are laminated, and a mixture layer non-facing portion where the electrode mixture layer faces the current collector foil exposed portion, the mixture layer non-facing portion being formed in a boundary between the terminal connecting portion and the core portion. In the secondary battery described herein, a short-circuit promoting portion having a predetermined depth (d) is formed in a separator provided between the electrode sheets in the mixture layer non-facing portion.Type: GrantFiled: September 2, 2020Date of Patent: May 9, 2023Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Kosuke Iwase
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Patent number: 11646473Abstract: The present disclosure provides an electrode assembly including a first electrode sheet, the first electrode sheet includes a first current collector and a first tab. The first tab extends from a surface of the first electrode sheet and electrically connected with the first current collector, a plurality of tabs are provided and the number of the first tabs is q. The plurality of first tabs include a first breakable tab, the first breakable tab includes a breakable part and a first insulating layer, the first insulating layer wraps the breakable part, the breakable part includes a first segment and a second segment, the first segment is connected with the second segment, and an included angle between the first segment and the second segment is less than 90°. The number of first breakable tabs is p, and p/q?1/2.Type: GrantFiled: March 20, 2020Date of Patent: May 9, 2023Assignee: NINGDE AMPEREX TECHNOLOGY LIMITEDInventor: Jing Jiang
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Patent number: 11641047Abstract: A method for manufacturing a cylindrical battery having multiple tabs is provided in which the cylindrical battery includes an electrode assembly, a cylindrical pouch case, an electrode tab protruding to an upper end of the electrode assembly, and an electrode lead welded and electrically connected to the electrode tab, with the electrode tab being plural. The method includes disposing the plurality of electrode tabs on the electrode assembly; winding the electrode assembly into a cylindrical shape; connecting the electrode lead to the plurality of electrode tabs disposed on the upper end of the electrode assembly; inserting the electrode assembly into the cylindrical pouch case to produce a battery cell; connecting, to the cylindrical pouch case, a gas collecting part for collecting gas generated due to charging and discharging of the electrode; and forming a guide part for preventing deformation of the battery cell in the cylindrical pouch case.Type: GrantFiled: January 2, 2020Date of Patent: May 2, 2023Assignee: LG ENERGY SOLUTION, LTD.Inventors: Hyojin Park, Joon Sung Bae
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Patent number: 11631920Abstract: Embodiments described herein relate generally to electrochemical cells having dual electrolytes, systems of such electrochemical cells, and methods for manufacturing the same. In some embodiments, electrochemical cells can include a cathode disposed on a cathode current collector, an anode disposed on an anode current collector, and a separator disposed therebetween. In some embodiments, the separator can include materials that fluidically and/or chemically isolate the anode from the cathode. In some embodiments, the cathode and/or anode can include a slurry of an active material and a conductive material in a liquid electrolyte. In some embodiments, the anode can be fluidically coupled to an anode degassing port. In some embodiments, the cathode can be fluidically coupled to a cathode degassing port.Type: GrantFiled: June 26, 2020Date of Patent: April 18, 2023Assignee: 24M Technologies, Inc.Inventors: Ricardo Bazzarella, Junzheng Chen
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Patent number: 11623308Abstract: Disclosed is an automatic pressing jig apparatus including a plurality of pressing units configured to simultaneously press a plurality of bus bars provided in the battery module, the plurality of pressing units pressing an end portion of a lead assembly from an upper portion of the bus bar so that the lead assembly does not protrude through a lead slit of a bus bar among the plurality of bus bars; a support plate connected to one end portion of the plurality of pressing units to support the plurality of pressing units; and a distance adjusting unit connected to the support plate to move the support plate so that the plurality of pressing units are moved away from or closer to the battery module.Type: GrantFiled: April 2, 2019Date of Patent: April 11, 2023Assignee: LG ENERGY SOLUTION, LTD.Inventors: Kyung-Mo Kim, Jeong-O Mun, Jin-Yong Park, Jung-Hoon Lee, Ho-June Chi