Abstract: An extrusion apparatus for extruding visco-elastic materials includes an extruder head for preliminary shaping of a visco-elastic melt and a splice bar die assembly for final shaping of the visco-elastic melt. Both the extruder head and the die assembly have flow channels that include low elongational flow zones where elongational flow is reduced and controlled, thereby reducing and controlling the resulting shrinkage of the extrudate. Extrudate shrinkage can also be reduced and controlled by controlling the die swell of the visco-elastic melt by rotating the roller at a selected roller speed less than the melt speed.

Abstract: A drumhead mold and process for making a plastic drumhead. The mold is structured to heat the drumhead collar area and maintain the battering surface cool to provide a drumhead with improved performance characteristics.

Abstract: A method for manufacturing pellets of hot-melt ink which solidifies with a cooling rate-dependent shrinkage, comprising the steps of filling molten ink into a mold formed by two mold dies, allowing the ink to cool down and to solidify in the mold, and opening the mold and removing the ink pellet therefrom, wherein in the cooling step, the ink is shock-cooled with a cooling rate that results in a shrinkage sufficient to cause the solidifying ink to separate from at least one of the mold dies.

Abstract: An antimicrobial tympanostomy tube used to alleviate bacteriostatic infections following myringotomy which is compatible with otologic tissue associated with the middle ear. The tube is formed from a microporous thermoplastic or thermoset resin having incorporated therein 0.5 to about 15% by weight of a silver compound capable of migrating to the surface of tube sidewalls to impart a therapeutically effective level of antibacterial activity throughout the sidewall surface so as to provide long-term prevention of infections which may otherwise result during or after surgery or implantation of the tube.

Abstract: An efficient method for making a vehicle seat. A vehicle seat is molded in a mold set which includes a base element and a series of upper elements with the cover supported in the mold cavity and layers of resins being molded thereon. The resultant seat, which is particularly well-suited for use on motorcycles, includes a cover, a cellular cushioning layer self-bonded directly to the cover, a generally ring-shaped support element disposed on the cellular cushioning layer, and a seat base layer self-bonded directly to the cellular cushioning layer and the skirt portion of the cover layer.

Abstract: A method and apparatus for repairing or refurbishing thermoplastic drums, by which a damaged drum, or at least a damaged portion thereof, is heated until it reaches a softened state and is then drawn over a template, or mold, having the substantially the same shape and size of an undamaged drum. The drum is allowed to cool sufficiently to return to its hardened state, whereby it substantially assumes the shape of the template. The refurbished drum is then removed from the template and is essentially ready to be used again.

Abstract: A production method is disclosed for separating integrally attached gutter flash from a blow-molded thermoplastic resin product utilizing tensile forces applied to the gutter flash while the product is fully restrained within the closed co-operating product mold in which the product is formed, as well as different embodiments of apparatus suitable for accomplishing the production method in a conventional industrial blow-molding machine.

Abstract: A core rod positioning device and method for controlling the distribution of material in products formed by injection blow molding machines is provided. The core rod positioning device has a sleeve having an outer surface defining an interior surface of an article molded using the core rod assembly. The sleeve also has an interior surface and a mandrel is located within the sleeve. Portions of the mandrel define a first passageway therethrough and which terminates at a port located in the exterior surface of the mandrel. The exterior surface of the mandrel cooperates with the interior surface of the sleeve thereby defining a second passageway between the sleeve and the mandrel. An adjustment mechanism is operably coupled to the mandrel allowing the mandrel to be adjusted laterally relative to the sleeve.

Abstract: An initial process for preparing material to use in manufacturing fiber-reinforced structures. One embodiment envisions a method of manufacturing a cement board. The initial process includes providing an open mat of recycled carpet fibers in a container, placing a mortar mixture directly over the fiber mat, distributing the mortar through the fiber mat by moving a comb having bent tines through the mortar-fiber mixture, and vibrating the mortar-fiber mixture substantially simultaneously with the distribution of mortar through the fiber. Also provided is a method for making the final product.

Abstract: A method is provided for making an energy-absorbing assembly for decelerating an object that impacts the assembly. The assembly comprises a base and at least energy-absorbing module associated therewith. To provide predetermined energy-absorption characteristics, the at least one energy-absorbing module is formed from a group consisting of a first structure (A) and a second structure (B). Structure (A) is a metal lattice which supported by the base. Structure (B) comprises a plurality of recesses, each having a floor and a wall. Together, structures (A) and (B) and combinations thereof afford a user-determinable resistance to impact.

Abstract: Described is a method of indirect printing on a thermoplastic film having texture, wherein said method comprises: a) providing a heated thermoplastic melt; b) providing a tool having a molding portion that comprises a texture having a surface and a plurality of cavities in said surface, and that comprises a material having a surface energy sufficient to release ink; c) applying ink to said texture; d) substantially drying or curing said ink; e) contacting said thermoplastic melt with said molding portion having ink applied to it; f) forming a texture in said thermoplastic melt, wherein said texture comprises a plurality of protrusions and an area between said protrusions, that is the inverse of the texture of said molding surface; g) transferring said ink from said molding portion to said thermoplastic melt; h) quenching said thermoplastic melt to form a thermoplastic film; and i) removing said thermoplastic film from said molding portion.

Abstract: A production process for a long fiber-filled thermoplastic resin composition using an apparatus having an extruder with at least two raw material feeding ports and a resin impregnating bath at the tip of the extruder, comprising the steps of feeding a resin mixture to a first feeding port provided at an upstream position of the extruder, feeding alkaline earth metals to a second feeding port provided at a downstream position of the extruder, melt-kneading to a mixture, allowing the obtained molten resin mixture to flow into the resin impregnating bath, passing a continuous fiber bundle through the molten resin mixture in the resin impregnating bath to impregnate the continuous fiber bundle with the resin mixture.

Abstract: Molding material consisting of resin coated reinforcing fibers in a molten mass of resin and fibers is prepared at a molding site for controlled supply to a molding machine. A conveying device, such as a pair of pinch rollers, serves to pull fibers from supply spools through guide orifices of a coating die having a chamber within which the fiber is coated with molten resin. Further impregnation of the fibers with resin takes place in the conveying device, which also develops pressure on its output side serving to push the mass of hot resin and fiber into a receiving device for movement to a molding machine. The receiving device may be the feed screw for an injection molding machine or simply a plate movable to and from a compression molding machine. The fibers may be cut into predetermined lengths by a cutting device positioned downstream of the aforesaid conveying device.

Abstract: A process for blowing a balloon from a tubular parison of a thermoplastic polymer material by radially expanding the parison at an elevated temperature and pressure, the process characterized in that: a) the polymer material includes a “H-bonding” polymer which undergoes interchain hydrogen bonding between at least some segments thereof; b) the parison is conditioned in a high moisture environment prior to blowing, and c) the balloon is blown after moisture conditioning of the parison and without an intervening drying thereof. H-bonding polymers may be polyamides, polyurethanes or block copolymers containing a polyamide or polyurethane block. The process reduces occurrence of fish eye defects in the formed balloons.

Abstract: A method for manufacturing pellets of hot-melt ink which includes the steps of filling molten ink into a mold cavity defined by a first die and a second die of a mold, allowing the ink to cool down and solidify in the mold cavity, and heating at least one of the first and second dies for re-melting the surface of the ink pellet to facilitate its removal from the mold cavity.

Abstract: In order to provide a quartz glass crucible distinguished by high purity, high opacity and/or low transmissibility in the IR spectrum, it is proposed on the basis of a known quartz glass crucible of opaque quartz glass with a crucible body symmetrical in relation to a rotational axis, an outer zone (3) of opaque quartz glass transitioning radially toward the inside into an inner zone (2) of transparent quartz glass and with a density of at least 2.15 g/cm3, that according to the invention, the crucible body (1) be made of a synthetic SiO2 granulate with a specific BET surface ranging from 0.5 m2/g to 40 m2/g, a tamped volume of at least 0.8 g/cm3 and produced from at least partially porous agglomerates of SiO2 primary particles.

Abstract: A silica glass member for use with a light having a specific wavelength of 250 nm or shorter, in which the difference in the maximum and the minimum values of hydroxyl group concentration as measured in a plurality of points within a plane vertical to an optical axis whose center is the crossing point of its optical axis with the optical axis of the silica glass member is 50 ppm or lower; and in which the plurality of signed birefringence values obtained based on the birefringence values measured on several points within a plane vertical to an optical axis whose center is the crossing point of its optical axis with the optical axis of the silica glass member and the direction of the fast axis fall within a range of from −2.0 to +2.0 nm/cm. Thus, a silica glass member having high optical transmittance and a high resistance against ultraviolet radiations is provided.

Abstract: A stationary die is held on the front surface of a stationary platen and a movable die is held on the front surface of a movable platen. A plurality of monitoring sections are set in advance within a moving range of the movable platen and an upper limit of forward thrust of the movable platen is set for each of the monitoring sections. When the forward thrust of the movable platen reaches the upper limit set in one of the monitoring sections during a die closing operation, it is determined that abnormality occurs to stop the movable platen from moving forward. If a die closing mechanism is of a toggle link type, the forward thrust of the movable platen is calculated based on the thrust of a crosshead which drives a toggle link mechanism, the moving speed of the crosshead, and the moving speed of the movable platen.

Abstract: A resistance heating element 33 for heating a wafer W is embedded within a ceramic heater 22 that forms a susceptor for a semiconductor wafer W to be processed, and power lines 35 from the resistance heating element 33 extend out of the processing chamber 20. A sheathing bellows 38 that houses the power lines 35 in an insulated state is interposed between the ceramic heater 22 and a base plate 24 of the processing chamber 20, and an end piece 39 of the sheathing bellows 38 is connected by screws 40 to the ceramic heater 22 to provide a space 50 therebetween. The screws 40 are such as to permit the thermal expansion of the sheathing bellows 38. This configuration makes it possible to make the temperature distribution in the surface of the semiconductor wafer uniform and thus improve the uniformity of film formation, and also prevent corrosion of components such as the power lines and terminals, and suppress the generation of particles.

Abstract: The invention discloses a sheet-like structure material and its manufacturing method. The sheet-like structure material has the advantages that impact imposed on its edge ends can be adsorbed to protect its adherends, and that the labor required for installing it and edge ends treatment can be significantly saved. The structure material comprises an outer peripheral structure which has elasticity and is integrally formed at the outer periphery of a sheet-like composite body comprising two glass sheets and an intermediate resin layer disposed between the glass sheets. The outer peripheral structure is formed from a resinous material used for forming the intermediate resin layer, by allowing the material to ooze from between the glass sheets.