Patents Examined by Michael E. Lavilla
  • Patent number: 7314670
    Abstract: A welded component includes at least one high temperature segment of a high alloy Cr steel with high creep strength and a low temperature segment of a low alloy steel with high toughness and/or a high yield strength which are connected materially to one another via a weld joint. In one such component a gradual transition of chemical, physical and mechanical properties in the joining area is achieved in that between the weld joint and the high temperature segment there are at least two successive clad layers of at least two lower alloy weld metals with a total content of elements which increase the creep strength, such as for example Cr, Mo, W and V, which total content decreases toward the weld joint, and/or an increasing total content of elements which increase the toughness and/or yield strength, such as for example Ni and Mn, which total content increases toward the weld joint.
    Type: Grant
    Filed: May 12, 2005
    Date of Patent: January 1, 2008
    Assignee: ALSTOM Technology Ltd
    Inventors: Herbert Bartsch, Richard Brendon Scarlin
  • Patent number: 7311981
    Abstract: A gas turbine part comprises a superalloy metal substrate, a bonding underlayer formed on the substrate and comprising an intermetallic compound of aluminum, nickel, and platinum, and a ceramic outer layer anchored on the alumina film formed on the bonding underlayer. The bonding underlayer essentially comprises an Ni—Pt—Al ternary system constituted by an aluminum-enriched ?-NiPt type structure, in particular an Ni—Pt—Al ternary system having a composition NizPtyAlx in which z, y, and x are such that 0.05?z?0.40, 0.30?y?0.60, and 0.15?x?0.40.
    Type: Grant
    Filed: October 28, 2004
    Date of Patent: December 25, 2007
    Assignee: SNECMA
    Inventors: Bertrand Saint Ramond, Manuel Silva, John Nicholls, Maxime Carlin
  • Patent number: 7303815
    Abstract: A two-layer nanotape that includes a nanoribbon substrate and an oxide that is epitaxially deposited on a flat surface of the nanoribbon substrate is described. The oxide is deposited on the substrate using a pulsed laser ablation deposition process. The nanoribbons can be made from materials such as SnO2, ZnO, MgO, Al2O3, Si, GaN, or CdS. Also, the sintered oxide target can be made from materials such as TiO2, transition metal doped TiO2 (e.g., CO0.05Ti0.95O2), BaTiO3, ZnO, transition metal doped ZnO (e.g., Mn0.1Zn0.9O and Ni0.1Zn0.9O), LaMnO3, BaTiO3, PbTiO3, YBa2Cu3Oz, or SrCu2O2 and other p-type oxides. Additionally, temperature sensitive nanoribbon/metal bilayers and their method of fabrication by thermal evaporation are described. Metals such as Cu, Au, Ti, Al, Pt, Ni and others can be deposited on top of the nanoribbon surface. Such devices bend significantly as a function of temperature and are suitable as, for example, thermally activated nanoscale actuators.
    Type: Grant
    Filed: August 15, 2003
    Date of Patent: December 4, 2007
    Assignee: The Regents of the University of California
    Inventors: Peidong Yang, Matthew Law, Rongrui He, Rong Fan, Franklin Kim
  • Patent number: 7297413
    Abstract: An electroless copper plating method is provided having a first catalyst step of forming a first catalyst layer on a ceramic base material containing a glass component using a tin chloride solution and a palladium chloride solution; a pre-copper-plating heat treatment step of heating the ceramic base material in an atmosphere containing oxygen; a laminate catalyst treatment step of forming a laminate catalyst layer on the ceramic base material using a tin chloride solution and a palladium chloride solution; a plating treatment step of forming a copper plating film on the ceramic base material using a copper plating solution containing a small amount of nickel ions; and a post-copper-plating heat treatment step of heating the ceramic base material at a heat treatment temperature not more than the glass transition temperature thereof.
    Type: Grant
    Filed: October 14, 2005
    Date of Patent: November 20, 2007
    Assignee: ALPS Electric Co., Ltd.
    Inventor: Kenichi Mitsumori
  • Patent number: 7297373
    Abstract: A conductive composite material formed from an organic polymer base, a highly conductive metal interlayer, and an electroless nickel top layer is described. The composite material may be electrically conductive and resistant to corrosion. The highly conductive metal interlayer may be silver or copper. An electroless nickel plating process is described that efficiently deposits the nickel top layer without the use of, surfactants, and stabilizers at low temperatures. The method enables reduction of substantially all of a nickel salt onto the silver surface leaving a spent bath solution free of nickel that can be recycled.
    Type: Grant
    Filed: November 18, 2005
    Date of Patent: November 20, 2007
    Assignee: Noble Fiber Technologies, LLC
    Inventor: Vinesh Naik
  • Patent number: 7294392
    Abstract: A composite material with a porous inorganic-nonmetallic matrix and a second material, is characterized in that the porous inorganic-nonmetallic matrix has a bending strength of ?40 MPa as measured according to ISO 6 872; the second material is an organic material which at least partly fills the pores of the porous matrix; and the composite material has a modulus of elasticity, E, of ?25 GPa as measured according to ISO 10 477.
    Type: Grant
    Filed: March 8, 2002
    Date of Patent: November 13, 2007
    Assignee: Vita Zahnfabrik H. Rauter GmbH & Co. KG
    Inventors: Stefan Aechtner, Helga Hornberger, Emil Nagel, Norbert Thiel
  • Patent number: 7294413
    Abstract: A protected article includes a substrate having a surface, and a protective system overlying and contacting a first portion of the surface of the substrate. The protective system has a nickel-base superalloy bond coat, an aluminide layer overlying and contacting the bond coat, and a dense vertically microcracked ceramic thermal barrier coating overlying and contacting the aluminide layer.
    Type: Grant
    Filed: March 7, 2005
    Date of Patent: November 13, 2007
    Assignee: General Electric Company
    Inventors: Bangalore Aswatha Nagaraj, D. Keith Patrick, Thomas John Tomlinson, David Walter Parry
  • Patent number: 7294410
    Abstract: The present invention relates to a cationic electrodeposition coating composition substantially free of lead compounds, and more specifically to a method of coating an alloyed hot-dip galvanized steel plate with the composition and a coated article obtained by the method having edge portions and general surfaces excellent in corrosion resistance. The invention provides a method of coating an alloyed hotdip galvanized steel plate with a lead-free cationic electrodeposition coating composition containing a rust preventive pigment to form an electrodeposition coating film excellent in corrosion resistance, and a coated article obtained by the electrodeposition.
    Type: Grant
    Filed: March 3, 2004
    Date of Patent: November 13, 2007
    Assignees: Honda Motor Co., Ltd., Nippon Paint Co., Ltd.
    Inventors: Hiroyuki Morishita, Katsuyoshi Kaneko, Fumiaki Niisato, Toshiyuki Ishii
  • Patent number: 7294407
    Abstract: A laminated sheeting and method for making the sheeting. The sheeting is a metal composite sheeting with a single metal sheet. The sheeting is relatively lightweight and inexpensive and can manufactured rapidly in a continuous process. The sheeting is especially designed for use in applications requiring lightweight materials such as finish for vehicles, trailers, caravans, and buildings.
    Type: Grant
    Filed: June 8, 2006
    Date of Patent: November 13, 2007
    Assignee: Euramax Coated Products B.V.
    Inventors: Hubertus Emannuel Joannes Marie Meuwissen, Ferdinand Bernhard Wilhelm Aquina
  • Patent number: 7294412
    Abstract: The present invention stably provides a high-strength hot-dip galvanized steel sheet having a high tensile strength and no non-plated portions and being excellent in workability and surface properties even when the employed equipment has only a reduction annealing furnace and a steel sheet containing relatively large amounts of Si, Mn and Al that are regarded as likely to cause non-plated portions is used as the substrate.
    Type: Grant
    Filed: January 15, 2004
    Date of Patent: November 13, 2007
    Assignee: Nippon Steel Corporation
    Inventors: Yoshihisa Takada, Masayoshi Suehiro, Masao Kurosaki, Hidekuni Murakami, Hiroyasu Fujii, Haruhiko Eguchi, Hisaaki Sato
  • Patent number: 7291401
    Abstract: A steel material that has on its surface a non-hexavalent-chromium type corrosion-resistant coating film formed by a composite of a metal layer and a resin layer. The steel material having or not having a copper layer is formed with 1) a Zn and/or Zn-based alloy layer, 2) a Zn/Ni alloy layer which is on this Zn and/or Zn-based alloy layer, 3) a de-Zn layer which is on the Zn/Ni alloy layer and is obtained by chemically treating the surface of the Zn/Ni alloy layer, and 4) at least one resin covering layer which is on this de-Zn layer, which are successively formed to make a corrosion-resistant coating film, the corrosion-resistant coating film, which is superior in adhesion between the metal layer and resin layer, being obtained by way of taking into account the use of a trivalent chromium type chromate layer instead of a hexavalent chromium type chromate layer (which is a substance that places a burden on the environment).
    Type: Grant
    Filed: September 4, 2002
    Date of Patent: November 6, 2007
    Assignee: USUI Kokusai Sangyo Kabushiki Kaisha, Ltd.
    Inventors: Kazuo Suzuki, Iyoshi Watanabe
  • Patent number: 7291402
    Abstract: The invention is to provide a surface-treated steel sheet of good white rust resistance with no chromium in its surface treatment film, and it has realized a surface-treated steel sheet of higher-level corrosion resistance by forming a reaction layer of plating metal with a barrier layer effective for anticorrosion not in a two-layered film but in a single-layered film.
    Type: Grant
    Filed: February 14, 2003
    Date of Patent: November 6, 2007
    Assignees: JFE Steel Corporation, Kansai Paint Co., Ltd.
    Inventors: Okai Kazuhisa, Akira Matsuzaki, Naoto Yoshimi, Takahiro Kubota, Masaaki Yamashita, Hisato Noro, Haruo Nakamichi, Kaoru Sato, Hiroyasu Matsuki, Reijiro Nishida, Masahiro Murata, Shoichi Tanaka, Yoshikazu Morohoshi, Shingo Amaki
  • Patent number: 7285337
    Abstract: A composite resistive to high-temperature corrosion and abnormal oxidization, maintains original excellent high-temperature characteristics of Ni alloys over a long period of time, and suitable for applications in a high-temperature such as gas turbines, jet engines, and elements for exhaust-gas systems. A heat-resistant Ni-alloy composite has excellent high-temperature oxidation resistance, including a Ni-alloy substrate that has been subjected to an Al-diffusing treatment. The surface coat has a multi-layer structure including an inner layer composed of an ?-Cr phase and an outer layer composed of a ? phase (Ni—Al—Cr) and a ?? phase (Ni3Al(Cr)) on the substrate surface. The Al content in the outer layer is at least 20 atomic percent. The ?-Cr phase functions as a diffusion-barrier layer. The outer layer retains and secures a high Al content required for self-regeneration of a defective portion of the Al2O3 layer damaged in an operating condition.
    Type: Grant
    Filed: March 5, 2003
    Date of Patent: October 23, 2007
    Assignee: Japan Science and Technology Agency
    Inventors: Toshio Narita, Daisuke Yoshida
  • Patent number: 7278829
    Abstract: A repaired gas turbine blade includes a turbine blade body having a monocrystalline airfoil made of a first nickel-base superalloy, and a repair squealer tip welded to a tip of the airfoil. The repair squealer tip is made of a second nickel-base superalloy different from the first nickel-base superalloy and having less than about 0.15 weight percent total of carbon, boron, silicon, zirconium, and hafnium.
    Type: Grant
    Filed: February 9, 2005
    Date of Patent: October 9, 2007
    Assignee: General Electric Company
    Inventors: Lawrence Joseph Roedl, Rabon Hensley
  • Patent number: 7279231
    Abstract: The present invention relates to a cobalt electroless plating bath composition. In one embodiment, the present invention relates to cobalt electroless plating in the fabrication of interconnect structures in semiconductor devices.
    Type: Grant
    Filed: August 26, 2003
    Date of Patent: October 9, 2007
    Assignee: Intel Corporation
    Inventors: Ramanan V. Chebiam, Valery M. Dubin
  • Patent number: 7270719
    Abstract: The invention relates to the use of PVD technique for the application of a low static friction and wear resistant coating consisting essentially of titanium nitride or a diamond-like carbon—DLC, with or without an addition of tungsten carbide, on a stainless steel, in one and the same operation as the surface hardening of the stainless steel. In this way, in one single operation, a low static friction is obtained on a very hard and wear resistant surface. Moreover, the dimensions of the work-piece are maintained unaltered, which makes the invention very useful in the production of, e.g., cam followers, cylinder tubes and piston rods for shock absorbers. The used stainless steel has the following composition (in weight %): carbon max about 0.1; nitrogen max about 0.1; copper from about 0.5 to about 4; chromium from about 10 to about 14; molybdenum from about 0.5 to about 6; nickel from about 7 to about 11; cobalt 0 to about 9; tantalum max about 0.1; niobium max about 0.1; vanadium max 0.
    Type: Grant
    Filed: January 13, 2004
    Date of Patent: September 18, 2007
    Assignee: Sandvik Intellectual Property AB
    Inventor: Göran Berglund
  • Patent number: 7271114
    Abstract: A ceramic powder having a perovskite structure is manufactured by synthesizing a ceramic powder by a dry synthesis process and then heat-treating the synthesized ceramic powder in a solution. The dry synthesis method includes a solid phase synthesis method, an oxalate method, a citric acid method and a gas phase synthesis method.
    Type: Grant
    Filed: March 24, 2004
    Date of Patent: September 18, 2007
    Assignee: Taiyo Yuden Co., Ltd.
    Inventors: Chie Kawamura, Atsushi Tanada, Hirokazu Chazono
  • Patent number: 7267889
    Abstract: The present invention provides a sprayable composition comprising a ceramic particulate including albite, illite, and quart, and a metallic composition, including nickel, chromium, iron, and silicon. The sprayable composition may be a composite particle, a blend, or a cored wire. The present invention further provides an abradable coating formed on a metal substrate according to a method comprising the step of depositing the abradable coating on the metal substrate by thermal spraying of a sprayable composition comprising a ceramic particulate including albite, illite, and quartz, and a metallic composition, including nickel, chromium, iron and silicon. The sprayable composition may be a composite particle, a blend, or a cored wire. The abradable coating may be applied to a metal substrate such as steel, nickel-based alloys, and titanium.
    Type: Grant
    Filed: October 1, 2002
    Date of Patent: September 11, 2007
    Assignee: Sulzer Metco (Canada) Inc.
    Inventors: Karel Hajmrle, Anthony Peter Chilkowich
  • Patent number: 7267890
    Abstract: The present invention provides: a high-strength high-ductility hot-dip galvanized steel sheet and hot-dip galvannealed steel sheet having high fatigue resistance and corrosion resistance; a high-strength hot-dip galvanized steel sheet excellent in ductility, which improves non-plating defects and plating adhesion after severe deformation, and a method of producing the same; a high-strength and high-ductility hot-dip galvanized steel sheet having high fatigue resistance and corrosion resistance; a high-strength hot-dip galvanized steel sheet and hot-dip galvannealed steel sheet having superior appearance and workability, which suppresses the generation of non-plating defects, and a method of producing the same; and a high-strength hot-dip galvannealed steel sheet and a high-strength hot-dip galvanized steel sheet, which suppress non-plating defects and surface defects and have both corrosion resistance, in particular corrosion resistance in an environment containing chlorine ion, and high ductility, and a meth
    Type: Grant
    Filed: June 6, 2002
    Date of Patent: September 11, 2007
    Assignee: Nippon Steel Corporation
    Inventors: Nobuhiro Fujita, Masafumi Azuma, Manabu Takahashi, Yasuhide Morimoto, Masao Kurosaki, Akihiro Miyasaka
  • Patent number: 7261955
    Abstract: Protective layers of the MCrAlX type according to the prior art are often provided with a platinum layer to prevent diffusion of elements out of the base material into the MCrAlX. The MCrAlX alloy according to the invention includes halogens (F, Cl, Br, I), which prevent this diffusion, in particular of titanium.
    Type: Grant
    Filed: February 17, 2006
    Date of Patent: August 28, 2007
    Assignee: Siemens Aktiengesellschaft
    Inventors: Michael Schütze, Werner Stamm