Patents Examined by Michael J Kachmarik
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Patent number: 11173545Abstract: The present disclosure relates to a method for forming a three dimensional, hierarchical, porous metal structure with deterministically controlled 3D multiscale pore architectures. The method may involve providing a feedstock able to be applied in an additive manufacturing process, and using an additive manufacturing process to produce a three dimensional (3D) structure using the feedstock. The method may involve further processing the 3D structure through at least a de-alloying operation to form a metallic 3D structure having an engineered, digitally controlled macropore morphology with integrated nanoporosity.Type: GrantFiled: October 23, 2017Date of Patent: November 16, 2021Assignee: Lawrence Livermore National Security, LLCInventors: Zhen Qi, Juergen Biener, Wen Chen, Eric Duoss, Christopher Spadaccini, Marcus A. Worsley, Jianchao Ye, Cheng Zhu
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Patent number: 11174529Abstract: A high-strength steel sheet having a microstructure represented by, in area %, martensite: 5% or more; ferrite: 20% or more; and pearlite: 5% or less. A ratio of the number of bulging type martensite grains to the number of martensite grains on grain boundary triple points of a matrix is 70% or more, wherein: the bulging type martensite grain is on one of the grain boundary triple points of the matrix; and at least one of grain boundaries of the bulging type martensite grain, the grain boundaries connecting two adjacent grain boundary triple points of the bulging type martensite grain and grains of the matrix, has a convex curvature to an outer side with respect to line segments connecting the two adjacent grain boundary triple points. An area ratio VM/A0 is 1.0 or more.Type: GrantFiled: May 6, 2016Date of Patent: November 16, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Riki Okamoto, Yoshinari Ishida, Yoshihiro Suwa, Takafumi Yokoyama
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Patent number: 11168375Abstract: A steel pipe or tube for pressure vessels having excellent quench crack resistance is provided. The steel pipe or tube for pressure vessels comprises: a specific chemical composition; and a metallic microstructure in which an average grain size of prior austenite grains is 500 ?m or less, and an area fraction of microstructures other than ferrite is 50% or more.Type: GrantFiled: August 8, 2017Date of Patent: November 9, 2021Assignee: JFE STEEL CORPORATIONInventors: Hiroshi Okano, Shusaku Takagi
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Patent number: 11149335Abstract: A method for designing multi-component high-strength titanium alloy, including the following steps: 1. smelting alloy ingots of specific compositions of the research system 2. cutting metal ingots into cubes of desired sizes; 3. preparing multi-component diffusion multiples. 4. performing vacuum-diffusion and annealing on the prepared diffusion multiples. 5. performing solution and aging treatments on the diffusion multiples after vacuum-diffusion and annealing. measuring the composition, microstructure and microhardness of different areas of the diffusion multiples, establishing the database of “composition-microstructure-hardness” correspondence of the titanium alloy. And 8. selecting a titanium alloy meeting design requirements in the titanium alloy database.Type: GrantFiled: March 14, 2019Date of Patent: October 19, 2021Assignee: Central South UniversityInventors: Libin Liu, Di Wu, Ligang Zhang, Zhenyu Wang, Jinwen Sheng
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Patent number: 11130179Abstract: An additive-manufacturing facility and a method for managing a powder transported to and from additive-manufacturing machines of the facility are provided. According to the method, a volume of feedstock powder is stored, and the machines are automatically fed with powder from the volume of feedstock powder. For each machine, the powder fed to the machine undergoes at least one layering operation during an additive-manufacturing cycle, and excess powder in the layering operation is moved away and conveyed from the machine to the volume of feedstock powder. For each machine, recovered powder, which is derived from cleaning rough components produced by the machine, is reintroduced into the volume of feedstock powder. A same collection circuit is used to convey the excess powder and the recovered powder to the volume of feedstock powder.Type: GrantFiled: March 18, 2020Date of Patent: September 28, 2021Assignee: Compagnie Generale des Etablissements MichelinInventors: Christophe de Lajudie, Jean-Luc Petitjean, Christian Geay
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Patent number: 11124850Abstract: The en-bloc heat treatment of a manganese steel product whose alloy has a carbon fraction (C) in the following range 0.02?C?0.35% by weight, and a manganese content (Mn) in the following range of 3.5% by weight?Mn?6% by weight. The en-bloc annealing method has the following substeps: heating (E1) the steel product to a first holding temperature (T1) which is in the range of 820° C.±20° C., first holding (H1) of the steel product during a first holding period (?1) at the first holding temperature (T1), faster first cooling (A1) of the steel product to a second holding temperature (T2) which is in the range between 350° C. and 450° C., second holding (H2) of the steel product during a second holding period (?2) in the range of the second holding temperature (T2), performing a slower second cooling (A2).Type: GrantFiled: November 30, 2015Date of Patent: September 21, 2021Assignee: VOESTALPINE STAHL GMBHInventors: Philipp Kurnsteiner, Samek Ludovic, Friedrich Fureder-Kitzmuller, Enno Arrenholz
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Patent number: 11117206Abstract: A heterogeneous composite consisting of near-nano ceramic clusters dispersed within a ductile matrix. The composite is formed through the high temperature compaction of a starting powder consisting of a core of ceramic nanoparticles held together with metallic binder. This core is clad with a ductile metal such that when the final powder is consolidated, the ductile metal forms a tough, near-zero contiguity matrix. The material is consolidated using any means that will maintain its heterogeneous structure.Type: GrantFiled: November 16, 2017Date of Patent: September 14, 2021Assignee: Powdermet, Inc.Inventors: Mark Grogan, Brian Doud, Andrew Sherman
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Patent number: 11118249Abstract: A feedstock material for use in an additive manufacturing apparatus is prepared from a first material and a metal organic framework (MOF). The MOF comprises a plurality of nodes and a plurality of linkers, the plurality of linkers coupled to the plurality of nodes, thereby forming a framework. The MOF has a lower coefficient of thermal expansion than a coefficient of thermal expansion for the first material. As a result, the feedstock material has a reduced coefficient of thermal expansion as compared to the first material alone and thus exhibits low thermal expansion as its temperature is increased. The coefficient of thermal expansion for the MOF may be modified by using a different plurality of nodes and/or a different plurality of linkers, as well as by incorporating guest molecules or atoms into the framework of the MOF.Type: GrantFiled: September 27, 2017Date of Patent: September 14, 2021Assignee: National Technology & Engineering Solutions of Sandia, LLCInventor: Nicholas C. Burtch
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Patent number: 11111565Abstract: Disclosed is an entropy-controlled solid solution matrix BCC alloy having strong resistance to high-temperature neutron radiation damage. The entropy-controlled solid solution matrix BCC alloy includes three or more multicomponent main elements selected from the element group consisting of Zr, Al, Nb, Mo, Cr, V, and Ti selected based on a neutron absorption cross-sectional area and a mixing enthalpy. Each of the elements is included in an amount of 5 to 35 at %, and the entropy-controlled solid solution matrix BCC alloy is a BCC-structure solid solution matrix alloy in a medium-entropy to high-entropy state. In this invention, damage caused by neutron radiation is reduced, and entropy is controlled to thus ensure a solid solution matrix BCC structure having a slow diffusion speed, and accordingly, resistance to void swelling due to radioactive rays is high.Type: GrantFiled: May 4, 2016Date of Patent: September 7, 2021Assignees: SEOUL NATIONAL UNIVERSITY R&DB FOUNDATION, KOREA INSTITUTE OF SCIENCE AND TECHNOLOGYInventors: Eun Soo Park, Hyun Seok Oh, Il Hwan Kim, Hye Jung Chang, Sangjun Kim, Chae Woo Ryu
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Patent number: 11087922Abstract: A method for producing a rare earth magnet, including preparing a melt of a first alloy having a composition represented by (R1vR2wR3x)yTzBsM1t (wherein R1 is a light rare earth element, R2 is an intermediate rare earth element, R3 is a heavy rare earth element, T is an iron group element, and M1 is an impurity element, etc.), cooling the melt of the first alloy at a rate of from 100 to 102 K/sec to obtain a first alloy ingot, pulverizing the first alloy ingot to obtain a first alloy powder having a particle diameter of 1 to 20 ?m, preparing a melt of a second alloy having a composition represented by (R4pR5q)100-uM2u (wherein R4 is a light rare earth element, R5 is an intermediate or heavy rare earth element, M2 is an alloy element, etc.), and putting the first alloy powder into contact with the melt of the second alloy.Type: GrantFiled: April 13, 2018Date of Patent: August 10, 2021Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masaaki Ito, Noritsugu Sakuma, Masao Yano, Hidefumi Kishimoto, Tetsuya Shoji
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Patent number: 11077500Abstract: A three-dimensional shaping method in which the powder supplying blade 2 is able to travel without any problems, in which a control system stores in advance a fine sintered region 11 so that any one of a cross-sectional area or a mean diameter in the horizontal direction, a shaping width and an undercut angle at the end is equal to or less than a predetermined extent, or the control system makes a determination in a sintering step, for said each element, so in the case of the raised sintered portions 12 forming on the upper side of the sintered region 11, a rotating cutting tool 3 cuts the raised sintered portions 12 entirely or partially, thereby achieving the object.Type: GrantFiled: September 24, 2018Date of Patent: August 3, 2021Assignee: Matsuura Machinery CorporationInventors: Kousuke Ishimoto, Makoto Ichimura, Kouichi Amaya
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Patent number: 11078555Abstract: An austenitic, low-density, high-strength steel strip or sheet having a high ductility, and a method of producing the steel strip or sheet, and for its use.Type: GrantFiled: February 28, 2017Date of Patent: August 3, 2021Assignee: TATA STEEL NEDERLAND TECHNOLOGY B.V.Inventors: Shangping Chen, Arunansu Haldar, Alireza Saeed-Akbari, Richard Mostert
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Patent number: 11072844Abstract: A method of forming and processing a high strength aluminum alloy for the production of a vehicle component includes providing a metal sheet that was rolled from an aluminum alloy. The sheet is heat treated through a first aging step of a set of aging steps that are necessary to achieve a T6 or a T7 temper state. Prior to achieving the T6 or a T7 temper state, the sheet is formed to a desired shape and welded in the desired shape to produce a desired vehicle component. Once formed, the vehicle component is heat treated through a remaining aging step to achieve a T6 or T7 temper state homogeneously throughout the vehicle component.Type: GrantFiled: October 24, 2017Date of Patent: July 27, 2021Assignee: SHAPE CORP.Inventor: Helen Weykamp
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Patent number: 11065686Abstract: A method for sintering metallic and/or non-oxide components includes completely encapsulating, in a metal halide salt, a green body comprising at least one metallic and/or non-oxide powder, and compressing the encapsulated green body so as to be gastight. The method further includes heating, together with a metal halide salt in the presence of oxygen up to sintering temperatures, the compressed, encapsulated green body. The method additionally includes at least partially dissolving, after cooling, the metal halide salt in a liquid so that the sintered component can be removed.Type: GrantFiled: June 8, 2018Date of Patent: July 20, 2021Assignee: FORSCHUNGSZENTRUM JUELICH GMBHInventors: Apurv Dash, Jesus Gonzalez, Robert Vassen, Olivier Guillon
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Patent number: 11060160Abstract: A low-alloy steel has a composition including, by mass %, C: more than 0.45 and up to 0.65%; Si: 0.05 to 0.50%; Mn: 0.10 to 1.00%; P: up to 0.020%; S: up to 0.0020%; Cu: up to 0.1%; Cr: 0.40 to 1.50%; Ni: up to 0.1%; Mo: 0.50 to 2.50%; Ti: up to 0.01%; V: 0.05 to 0.25%; Nb: 0.005 to 0.20%; Al: 0.010 to 0.100%; B: up to 0.0005%; Ca: 0 to 0.003%; 0: up to 0.01%; N: up to 0.007%; and other elements. A microstructure consists of tempered martensite and retained austenite <2% in volume fraction, crystal grain size number being 9.0 or larger, number density of carbonitride-based inclusions with grain diameter of 50 ?m or larger being 10 inclusions/100 mm2 or smaller, and yield strength being 965 MPa or higher.Type: GrantFiled: December 4, 2015Date of Patent: July 13, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Keiichi Kondo, Yuji Arai, Takanori Sato
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Patent number: 11047028Abstract: The present disclosure relates to a drill component having a martensitic stainless steel which has good corrosion resistance in combination with optimized and well-balanced mechanical properties, such as high hardness, resistance against wear and abrasion, high tensile strength and high impact toughness.Type: GrantFiled: July 14, 2016Date of Patent: June 29, 2021Assignee: Sandvik Intellectual Property ABInventors: Anna Wennberg, Tomas Antonsson, Lars Nylof
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Patent number: 11041704Abstract: A method for preparing a composite projectile body with preformed fragments precisely embedded within the walls of the projectile body. The process utilizes a combination of additive manufacturing and advanced powder metallurgy fabrication techniques. Specifically a skeletal structure or prefabricated cage body is filled with preformed fragments. The cage structure may be situated on a mandrel or tool inside a container. The container is filled with metal powder, degassed under vacuum, and sealed. The canister is then subjected to heat and pressure to consolidate the powder to full density. The canister is then removed and the compacted billet product is further machined to obtain a desired projectile body.Type: GrantFiled: July 25, 2017Date of Patent: June 22, 2021Assignee: The United States of America as Represented by the Secretary of the ArmyInventors: Michael E. Ellis, Michael V. Bruno, Deepak Kapoor, Tony F. Zahrah, Roderick Rowland, Steven C. Lawver
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Patent number: 11033949Abstract: A manufacturing method of heat dissipation unit is disclosed. The heat dissipation unit is mainly composed of two titanium metal plate bodies. The titanium metal plate bodies are heat-treated, whereby the titanium metal plate bodies can be mechanical processed, shaped and surface-modified. Accordingly, the titanium metal can be freely shaped and provide capillary attraction. In this case, the titanium metal plate bodies can be used as the material of the heat dissipation unit instead of the conventional copper plate bodies to greatly reduce the weight and enhance the heat dissipation performance.Type: GrantFiled: October 25, 2017Date of Patent: June 15, 2021Assignee: ASIA VITAL COMPONENTS CO., LTD.Inventors: Kuei-Feng Chiang, Chih-Yeh Lin
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Patent number: 11028470Abstract: A method for heat treating metal materials by passing electrical current through a metallic workpiece to heat the workpiece via Joule heating to a preselected temperature for a preselected period of time, based upon the formula I2×R×t, wherein I is current, R is resistance and t is time. The current may be a direct or an alternating one. Various configurations of the method are envisioned wherein multiple current inputs and outputs are attached to the metal material so as to selectively heat specific portions of the piece including irregular shapes and differing diameters.Type: GrantFiled: October 27, 2017Date of Patent: June 8, 2021Assignee: BATTELLE MEMORIAL INSTITUTEInventors: Aashish Rohatgi, Saumyadeep Jana
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Patent number: 11031162Abstract: Disclosed are an oriented electrical steel sheet and a manufacturing method thereof. An exemplary embodiment of the present invention provides a method of manufacturing an oriented electrical steel sheet, including: providing a slab including Si at 1.0 to 4.0 wt %, C at 0.1 to 0.4 wt %, and the remaining portion including Fe and other inevitably incorporated impurities; reheating the slab; producing a hot rolled steel sheet by hot rolling the slab; performing annealing of the hot rolled steel sheet; cold rolling the annealed hot rolled steel sheet; decarburizing and annealing the cold rolled steel sheet; cold rolling the decarburized and annealed steel sheet; and final annealing the cold rolled steel sheet.Type: GrantFiled: December 8, 2014Date of Patent: June 8, 2021Assignee: POSCOInventors: Hyun-Seok Ko, Kyu-Seok Han, Hyung-Ki Park, Jin-Wook Seo, Jae-Soo Lim, Hyung Don Joo