Abstract: A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

Abstract: The present invention relates to a novel metallurgical coating system which provides corrosion resistance and non-stick properties to metallic components which are subjected to unusually severe operating conditions. The coating system comprises a first layer comprising tantalum which is deposited upon a substrate and a second layer comprising molybdenum disilicide which is deposited upon the first layer.

Abstract: The subject invention is directed to ferrous-base alloys, particularly to a cobalt-free maraging steel of novel chemistry characterized by a desired combination of strength and toughness, notwithstanding that cobalt is non-essential.

Abstract: A composite structure having improved solderability shelf life and contact resistance is formed by coating a copper alloy substrate material with a tin-containing material. The copper alloy substrate material consists essentially of about 15% to about 30% nickel and the balance essentially copper. The copper alloy may further include up to about 25% zinc. The nickel in the alloy retards the growth of copper-tin and/or copper-zinc-tin intermetallic compounds and the diffusion of the copper through the coating. The coating may be formed from tin or tin alloys including tin solders, e.g. 60% Tin-40% lead solder.

Abstract: Titanium and titanium alloy particles are provided with improved mechanical properties through the use of ion implantation. Ions of elements selected from the noble metals and titanium are employed. Ion energies of 50-200 kev and ion densities of at least 10.sup.14 ions/sq. cm. are employed.

Abstract: In a high chrome work roll, between the outer layer of a cast iron containing 10.about.25 weight % Cr and the core of a ductile cast iron containing less than 1.5 weight % Cr, an intermediary layer of a cast iron containing 5.about.10 weight % Cr is provided, and united therewith integrally in the metallurgical sense.This high chrome work roll is manufactured by forming the outer layer by casting the molten metal into a revolving mold of a centrifugal caster; forming the intermediary layer by casing into this mold the molten metal to form a cast iron containing less than 1.0% Cr, before the inside surface of the outer layer has been set, and finally forming the core by casting the molten metal to form a ductile cast iron into this mold, the existence of the intermediary layer preventing as much as possible Cr from diffusing and mixing into the core.

Abstract: A method and an apparatus for manufacturing a non-fired iron-bearing pellet, which comprise:supplying a green iron-bearing pellet containing a hydraulic binder and water into a treating furnace provided with a green iron-bearing pellet inlet at an end thereof and a non-fired iron-bearing pellet outlet at the other end thereof and having at least one heating gas blowing port and at least one heating gas discharge port, blowing through said blowing port into said treating furnace a gas containing a saturated steam at a temperature substantially equal to the heating target temperature of the green pellets, replenishing the heat of said gas lost through heat exchange with said green pellet with the condensation heat produced from condensation of at least part of the steam contained in said gas through heat exchange with said green pellets, and holding said green pellets at said target temperature for a prescribed period of time to harden said green pellets, thereby continuously manufacturing a non-fired iron-bear

Abstract: An aluminum base material with a hard facing deposit which shows extremely good hot hardness properties when subjected to high operating temperatures. The invention provides a hard facing deposit which shows a hot hardness of at least 100 BHN at 600.degree. F., and has sufficient toughness to resist the formation of cracks when subjected to such operating temperatures. According to the preferred embodiment, the hard facing deposit includes, by weight, about 6% to about 12% silicon, up to about 6% copper, about 2% to about 6% manganese, up to about 3% iron, and about 16% to about 25% nickel. The invention is particularly useful in forming a heavy duty diesel engine piston with a piston ring groove formed in the hard facing deposit.

Abstract: Alloys having composition similar to commercial precipitation-hardenable stainless steels, but modified by the addition of 1.4 to 2.4 wt % boron, are disclosed. The alloys are subjected to a rapid solidification processing (RSP) technique which produces cooling rates between .about.10.sup.5 -10.sup.7 .degree.C./sec. The as-quenched RSP ribbon or powder, etc., consists primarily of a metastable crystalline solid solution phase. The metastable crystalline phases are subjected to suitable heat treatments so as to produce a transformation to a stable multiphase microstructure, which includes borides; this heat treated alloy exhibits superior mechanical properties and thermal stability in conjunction with good corrosion and oxidation resistance.

Abstract: An apparatus for heating or heating and reduction raw material of a metallurgical furnace, utilizing high temperature waste gases which are released from the same furnace, has one or plural numbers of reactor(s) capable of holding the raw materials in the amount which can be charged in plural numbers of processing in the metallurgical furnace, where the reactor(s) is (are) disposed on a bypass passage connected to a pipe of a waste gas processing apparatus for cooling and scrubbing the waste gases from the metallurgical furnace. A part or all the waste gases are introduced into the reactor(s) and come into contact with the raw materials therein when the blowing in the furnace is performed to a full scale, and the reactor is cut off at the initial and final stage of blowing, whereby the heating or the heating and reduction raw material of a metallurgical furnace is effectively performed.

Abstract: A heat resistant machine component, e.g. a gas turbine blade, a vane or the like, for use in a hot-gas atmosphere, especially under dynamic mechanical strain. The engine component comprises a core body consisting of a heat resistant material and a surface layer sprayed thereon and constituted by a composite material. The composite material consists on the one hand of an alloy component containing 1 to 12% Al, namely preferably 3 to 8% Al, 10 to 30% Cr, small quantities of one or more elements in the group Si, Mn, Co, Y and Hf, and the balance Fe, and on the other hand a small quantity of an oxide component containing Al.sub.2 O.sub.3 and possibly one or more oxides of the remaining metals of the alloy component, wherein the pores and the oxide component form elongated, narrow regions, which partly surround or cover the alloy component. The surface layer is applied by flame or arc spraying under a controlled minor oxidation.

Abstract: A composite material having improved bond strength and a substantially smooth external surface comprises a deoxidized copper alloy core material and a copper-aluminum-silicon clad material. The composite is formed by rolling together the core and clad, preferably in an unheated condition, in a single pass with a reduction of about 50% to 75% to form a metallurgical bond between the core and clad and thereafter enhancing the bond strength by heating the bonded core and cladding to a temperature in the range of about 200.degree. C. to about 750.degree. C. for a time period of about 5 minutes to about 24 hours.

Abstract: A chromium-plated steel strip having an excellent weldability and a satisfactory resistance to corrosion, comprises a steel strip substrate, a base layer consisting of an amorphous metallic material, for example, Ni-P or Ni-B alloy, in an amount of 3 to 500 mg/m.sup.2, an intermediate layer consisting of tin in an amount of 2.8 g/m.sup.2 or less, and a surface layer consisting of metallic chromium and hydrated chromium oxide in an amount of 5 to 150 mg/m.sup.2 and 3 to 30 mg/m.sup.2, respectively.

Abstract: In production of a Ti-base materal for eyeglass-frames of a core and sheath construction by cladding, a combination of Ti or Ti-base alloy for the core and Ni or Ni-base alloy for the sheath effectively prevents formation of fragile intermetallic compounds at the border, thereby greatly increasing the brazing strength of the product for advantageous use as eyeglass-frame parts.

Abstract: A composite plate formed of aluminium alloys, having high characteristics of resistance to dynamic penetration by hard bodies, comprising three "components" which reciprocally contact one another in a superimposed position and are welded on their respective contact surfaces, the "central" component possessing very high mechanical strength and hardness properties, while the other two components (respectively "front" and "inner" components) possess high toughness and good weldability properties.Said three "central", "front" and "inner" components have a tensile strength respectively comprised in the following ranges: from 540 to 735 N/mm.sup.2, from 345 to 540 N/mm.sup.2 and from 290 to 520 N/mm.sup.2, and a thickness respectively comprised between the following percent values in respect of the total thickness of the composite plate: 35-62%, 19-32.5% and 19-32.5%.

Abstract: An austenitic stainless steel having good corrosion resistance, particularly in chloride environments; this is achieved by the use of a rare earth element, preferably lanthanum, singly or in combination with nitrogen, along with nickel and molybdenum at relatively low levels for an austenitic stainless steel. The composition includes 15 to 25% chromium, greater than 16 to 25% nickel, 3 to 7% molybdenum, with a rare earth element consisting of lanthanum within the range of 0.005 to 0.05% in combination with 0.1 to 0.5% nitrogen.

Abstract: Improved coating compositions are described for the protection of superalloys at elevated temperatures. The coatings are of the MCrAlY type where M is nickel or cobalt and are significantly improved by the addition of from 0.1-7% silicon and 0.1-2% hafnium. Coatings of the invention are preferably applied by plasma spraying and as so applied are found to be substantially more effective than prior art coatings.

Abstract: A multifiber electrical brush formed of an electrically conductive matrix material having plural electrically conducting fiber wires embedded therein and extending therefrom, wherein the fiber wires have a diameter varying from 1 to 120.mu.m, a length on the order of 100 times greater than the diameter thereof, and a packing density between 1-25%. Suitable materials for the fiber wires are platinum, gold, silver, copper, palladium, or niobium which may be embedded in a copper, silver, or other suitable matrix material, or copper embedded in an aluminum matrix. The fiber wires may be provided with a coating of a suitable barrier material on the lateral surfaces thereof as may be required to protect the fiber wires from etching during removal of the matrix material, or to prevent and/or retard interdiffusion between the matrix material and the fiber wire material during annealing or hot-forming of brush stock, and/or to impart improved electrical performance to the resultant electrical brush.

Abstract: An apparatus for the handling of converter gases, especially the storage thereof, comprises a hood which fits over the mouth of a steel making converter and is connected by a duct and blower to a storage vessel. According to the invention, between the blower and the storage vessel, a cruciform junction is provided with the lower upwardly extending stretch being connected to the discharge side of the blower, the upper upwardly extending stretch being connected to a flaring pipe, one horizontal stretch being connected to the storage vessel and the other horizontal stretch to a bypass to the flaring pipe. Valves are provided for controlling the flow such that only the valuable gas is stored.

Abstract: A composite thermostat metal having layers of metal of relatively high and relatively low coefficients of thermal expansion metallurgically bonded together has a relatively thin, corrosion-resistant layer of an austenitic stainless steel metallurgically bonded to the low expansion side of the thermostat metal, the stainless steel material being selected from the group consisting of austenitic stainless steels which undergo austenite to martensite transformation and concomitant lowering of coefficient of thermal expansion during work hardening. The stainless steel material is work hardened to a selected extent for lowering its coefficient of thermal expansion so that it cooperates with the other components of the thermostat metal in providing the thermostat metal with suitably high flexivity while also providing improved corrosion-resistance properties on the low expansion side of the thermostat metal.