Abstract: A continuous filament additive manufacturing machine for building a part by laying down a continuous mono-filament or composite filament material layer by layer on a tool or substrate. The machine includes a system, such as a robot, operable to move in three degrees of freedom, and a placement module coupled to the system and being configured to deposit the continuous filament material. The placement module includes a guide for guiding the material to the part and an ultrasonic compaction device for compacting the material as it is being deposited from the placement module. The compaction device includes an ultrasonic horn having at least one guide hole through which the material passes before it is laid down and compacted. The ultrasonic horn is ultrasonically vibrated to melt or flow the material and cause the material to fuse and be compacted to the tool or substrate.

Abstract: A continuous filament additive manufacturing machine for building a part by laying down a continuous mono-filament or composite filament material layer by layer on a tool or substrate. The machine includes a system operable to move in at least three degrees of freedom, and a placement module coupled to the system and being configured to deposit the continuous filament material. The placement module includes a guide for guiding the material to the part and an ultrasonic compaction device for compacting the material as it is being deposited from the placement module. The compaction device includes an ultrasonic driver, an attachment member and a plurality of ultrasonic horns independently coupled to the attachment member and being movable independent of each other. The plurality of ultrasonic horns are ultrasonically vibrated to melt or flow the material and cause the material to fuse and be compacted to the tool or substrate.

Abstract: A manufacturing system includes a plurality of rails, a plurality of head manipulating mechanisms respectively coupled to the rails, and a plurality of automated fiber placement (AFP) heads respectively coupled to the head manipulating mechanisms. The rails are arranged around a barrel-shaped layup tool, and each rail is parallel to a tool axis. Each head manipulating mechanism moves along a rail. The head manipulating mechanisms position the AFP heads in circumferential relation to each other about a tool surface of the layup tool. A total quantity of AFP heads comprises the maximum number of AFP heads that can be circumferentially arranged in longitudinal alignment with each other on the layup tool without interfering with each other while applying layup material over the tool when the layup tool is stationary and during rotation about the tool axis, to thereby fabricate a green state layup having a barrel shape.

Abstract: A laser processing apparatus includes a main imaging unit configured to image a region to be laser-processed and an auxiliary imaging unit. The auxiliary imaging unit includes an objective lens, a camera configured to generate an image via the objective lens, a half-silvered mirror disposed between the camera and the objective lens, a light source configured to illuminate a wafer held on a chuck table via the half-silvered mirror and the objective lens, a first polarizing plate disposed between the camera and the half-silvered mirror, and a second polarizing plate disposed between the light source and the half-silvered mirror. The second polarizing plate is disposed such that a polarization plane of light applied from the light source, passed through the second polarizing plate, and reflected by the half-silvered mirror is rotated by a required angle with respect to a polarization axis of the first polarizing plate.

Abstract: A packaging system includes a packaging unit and an article. The packaging unit includes a solid layer, a porous layer and a plastic layer with a cavity. The cavity is configured to receive and secure the article in an opening defined by the cavity that is flexible between a first and a second dimension. The packaging unit is fabricated by a 3D printing process. A tensioning device of a 3D printing machine tensions a feed filament during the 3D printing process.

Abstract: A device and method for manipulating particles is provided. The device generally includes a screen acting as a support for a structure formed by particles, which may be selectively deposited on a first substrate. The device may be included in a 3D printing system.

Abstract: A wire feeding mechanism suitable for fused deposition Additive Manufacturing (AM) of a flexible wire is provided, which includes a support housing. A melting nozzle is arranged at the lower end of the support housing, a hook is connected to the inner wall of the top end of the support housing, a connecting rod is connected to the inner wall of one side of the support housing, a wire drawing mechanism is connected to one end of the connecting rod, the wire drawing mechanism is located at the lower end of the hook, a limiting mechanism and a wire guide mechanism are connected to the inner wall of one side of the support housing, the limiting mechanism is located at the lower end of the wire drawing mechanism, the wire guide mechanism is located at the lower end of the limiting mechanism.

Abstract: Methods of embedding a heating circuit in an article fabricated by additive manufacturing. The methods describe techniques such as co-extruding a wire, capable of being heated, along with print material in additive manufacturing of the article, and placing a pre-shaped wire capable of being heated between adjacent layers of the article. A third method includes dispensing a wire, capable of being heated, during the additive manufacturing of the article, and compacting the wire into the printed material. An apparatus for embedding a heating circuit in an article fabricated by additive manufacturing. The apparatus contains a wire dispenser, a cutter to control the length of the wire dispensed, and a compactor capable of embedding the wire capable of being heated into the printed material. An article made by additive manufacturing is disclosed. The article contains at least one heating element embedded in the article during the additive manufacturing process.

Abstract: Described is a process for introducing perforations in a laminate that comprises a silicone gel. The process includes the following steps: bringing an array of perforating elements in contact with a deformable layer of a laminate that at least includes a substrate layer, a layer comprising a silicone gel and a deformable layer, wherein said deformable layer covers said layer including the silicone gel; applying ultrasonic energy to said laminate in order to simultaneously introduce a plurality of perforations into said laminate, while providing deformed portions in said deformable layer, wherein said deformed portions penetrate into the plurality of perforations in said laminate; after having introduced said plurality of perforations into said laminate, keeping said deformable layer in contact with said layer including the silicone gel, such that said deformed portions remain penetrating into said plurality of perforations, for at least 12 hours.

Abstract: Systems and methods are disclosed that include an additive manufacturing assembly having a printing area, a first nozzle comprising a first nozzle having a first aperture diameter and configured to dispense a first material in the printing area, and a second nozzle comprising a second nozzle having a second aperture diameter that is larger than the first aperture diameter and configured to dispense a second material in the printing area.

Abstract: A continuous filament additive manufacturing machine for building a part by laying down a continuous mono-filament or composite filament material layer by layer on a tool or substrate. The machine includes a system, such as a robot, operable to move in at least three degrees of freedom, and a placement module coupled to the system and being configured to deposit the continuous filament material. The placement module includes a guide for guiding the material to the part, a heat source for pre-heating the material as it is being deposited from the placement module and a compaction device for compacting the material as it is being deposited from the placement module. The compaction device includes an ultrasonic horn that is ultrasonically vibrated to melt or flow the material and cause the material to fuse and be compacted to the tool or substrate.

Abstract: A system for forming a multiple layer object, the system including: a spreader to form a layer of polymer particles, the polymer particles having a melting temperature (Tm) of at least 250° C.; a fluid ejection head to selectively deposit a first fusing agent on a first portion of the layer and selectively deposit a second fusing agent on a second portion of the layer, wherein the fluid ejection head does not deposit the fusing agent on a third portion of the layer; and a heat source to heat the first portion and second portion, wherein the first portion is part of the multiple layer object and the second portion is not part of the multiple layer object and the second portion raises a temperature of polymer particles in a subsequent layer.

Abstract: A system for three-dimensional printing is disclosed. The system comprises: a rotary tray configured to rotate about a vertical axis; a printing head, each having a plurality of separated nozzles; and a controller configured for controlling the inkjet printing head to dispense, during the rotation, droplets of building material in layers, such as to print a three-dimensional object on the tray.

Abstract: Drum (10) for manufacturing a tire blank, comprising a shaft, two flanges (14) movable in translation along the shaft, and means for supplying compressed air, each flange comprising at least one pneumatic effector (36). At least one flange comprises a first, radially internal ring (46) and a second, radially external ring (48) movable in rotation around the first ring by means of at least two airtight pivot connections (50), the rings and the pivot connections delimiting at least one sealed chamber (52), said flange comprising at least one first compressed-air circulation channel (54), a first section (56) of the first channel belonging to the first ring being connected at one of its ends to the sealed chamber, and a second section (58) of the first channel belonging to the second ring being connected at one of its ends to the sealed chamber.

Abstract: A method for operating the 3D printing tool includes positioning a first material distribution barrel within a first barrel orifice, where a first barrel tip is disposed at a first end of the first material distribution barrel. The method further includes positioning a second material distribution barrel within a second barrel orifice, where a second barrel tip is disposed at a first end of the second material distribution barrel. The method further includes dispensing building material from the first material distribution barrel when the first material distribution barrel is substantially vertically oriented and a second material distribution barrel is oriented at an angle from the vertical.

Abstract: A nozzle holder assembly for a three-dimensional printer comprises a mount, a printer nozzle, and a locking mechanism. The mount is operable to be secured to the three-dimensional printer. The printer nozzle shaft is movably coupled to the mount along a predetermined length. The locking mechanism is configured to fix the printer nozzle shaft relative to the mount at any position along the predetermined length.

Abstract: A continuous filament additive manufacturing machine for building a part by laying down a continuous mono-filament or composite filament material layer by layer on a tool or substrate. The machine includes a system, such as a robot, operable to move in at least three degrees of freedom, and a placement module coupled to the system and being configured to deposit the continuous filament material. The placement module includes a guide for guiding the material to the part, an ultrasonic compaction device including an ultrasonic driver, an attachment frame and an ultrasonic disk horn coupled to the attachment frame. The ultrasonic driver is coupled to the disk horn and ultrasonically vibrates the horn in a reciprocating manner to melt or flow the material and cause the material to fuse and be compacted to the tool or substrate.

Abstract: A machine and method of forming an article generally comprising extruding a molten bead of thermoplastic material along x, y and z axes in forming an article consisting of a strata of such material, and passing a roller over each applied portion of such molten bead to compress such bead portion, enhancing the fusion of engaging plies of such extruded material.

Abstract: Systems and methods of manufacturing 3D printed medical devices. The method includes feeding a first filament and a second filament into an interior cavity of a heating cartridge and melting each of the filaments on a substrate. The heating cartridge is then moved linearly and rotationally relative to the substrate to form a jacket including material from each of the first and second filaments. Further, rotating the substrate provides a uniform mixture and creates support rings between the filament materials within the structure of the jacket.

Abstract: A three-dimensional shaping device includes: a plasticizing unit configured to plasticize a material to generate a plasticized material; a stage having a deposition surface on which the plasticized material is deposited; an ejection unit that has a plurality of nozzles arranged side by side along a first axis parallel to the deposition surface of the stage, and that is configured to eject the plasticized material in a continuous linear form from the plurality of nozzles toward the deposition surface; an ejection switching unit configured to individually switch between stopping and resuming ejection of the plasticized material from the plurality of nozzles; a moving unit configured to move the ejection unit with respect to the stage along a second axis that is parallel to the deposition surface of the stage and that intersects the first axis; and a control unit configured to laminate a shaping layer formed of the plasticized material on the deposited surface of the stage by controlling the plasticizing unit, t