Abstract: A mold insert has at least one filament cavity and a stack of at least a first and second insert plates, wherein the first plate has a front face that closely abuts a front face of the second insert plate. A portion of the a filament cavity is provided in at least one of the front faces of the first and second insert plates such that the filament cavity is open at a top surface of the mold insert but does not extend to a bottom surface of the mold insert. A venting cavity is provided in the same front face of the insert plate in which the portion of the at least one filament cavity is provided. The venting cavity, which is in air-conducting connection with the blind-hole end of the filament cavity, has a depth between 1 ?m and 20 ?m.
Abstract: A system for forming a multiple layer object, the system including: a spreader to form a layer of polymer particles, the polymer particles having a melting temperature (Tm) of at least 250° C.; a fluid ejection head to selectively deposit a first fusing agent on a first portion of the layer and selectively deposit a second fusing agent on a second portion of the layer, wherein the fluid ejection head does not deposit the fusing agent on a third portion of the layer; and a heat source to heat the first portion and second portion, wherein the first portion is part of the multiple layer object and the second portion is not part of the multiple layer object and the second portion raises a temperature of polymer particles in a subsequent layer.
Type:
Grant
Filed:
April 21, 2017
Date of Patent:
August 16, 2022
Assignee:
Hewlett-Packard Development Company, L.P.
Abstract: An additive manufacturing system is disclosed that comprises two or more lasers for precisely heating a fiber-reinforced thermoplastic feedstock and a fiber-reinforced thermoplastic workpiece in preparation for depositing and tamping the feedstock onto the workpiece. The system employs feedforward, a variety of sensors, and feedback to ensure that the feedstock and workpiece are properly heated.
Type:
Grant
Filed:
June 2, 2020
Date of Patent:
July 19, 2022
Assignee:
Arevo, Inc.
Inventors:
Zachary Aaron August, Hemant Bheda, Leonid Michael Treyger
Abstract: An additive manufacturing system is disclosed that comprises two or more lasers for precisely heating a fiber-reinforced thermoplastic feedstock and a fiber-reinforced thermoplastic workpiece in preparation for depositing and tamping the feedstock onto the workpiece. The system employs feedforward, a variety of sensors, and feedback to ensure that the feedstock and workpiece are properly heated.
Type:
Grant
Filed:
June 2, 2020
Date of Patent:
July 12, 2022
Assignee:
Arevo, Inc.
Inventors:
Zachary Aaron August, Hemant Bheda, Leonid Michael Treyger
Abstract: An example extrusion blow molding (EBM) method includes extruding first and second colors of plastic to form a parison that includes an inner layer of the first color of plastic, and an outer layer of the second color of plastic. The parison is placed in a mold, the mold is closed, and the parison is inflated to create a blow molded structure. A portion of an interior of the blow molded structure is formed of the first color of plastic, and a portion of an exterior of the blow molded structure is formed of a blend of the first color of plastic and the second color of plastic.
Abstract: An additive manufacturing system is disclosed that comprises two or more lasers for precisely heating a fiber-reinforced thermoplastic feedstock and a fiber-reinforced thermoplastic workpiece in preparation for depositing and tamping the feedstock onto the workpiece. The system employs feedforward, a variety of sensors, and feedback to ensure that the feedstock and workpiece are properly heated.
Type:
Grant
Filed:
June 2, 2020
Date of Patent:
July 12, 2022
Assignee:
Arevo, Inc.
Inventors:
Zachary Aaron August, Hemant Bheda, Leonid Michael Treyger
Abstract: In some examples, an electronic device includes a print head to move relative to a platform parallel to a first axis and parallel to a second axis to deliver a print agent to the platform. The second axis is oriented at a non-zero angle relative to the first axis. In addition, the electronic device includes a cooling system having a first air duct coupled to the print head to provide air to the print head. The print head is to move with the first air duct parallel to the first axis, and to move relative to the first air duct parallel to the second axis.
Type:
Grant
Filed:
July 28, 2017
Date of Patent:
July 12, 2022
Assignee:
Hewlett-Packard Development Company, L.P.
Abstract: Apparatus (1) for additively manufacturing of three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy beam (4), wherein a measuring unit (5) is provided that is configured to generate information relating to a collimated part (6) of the energy beam (4) and information relating to a focused part (7) of the energy beam (4).
Type:
Grant
Filed:
August 17, 2018
Date of Patent:
July 12, 2022
Assignee:
CONCEPT LASER GMBH
Inventors:
Fabian Zeulner, Christian Dicken, Stephan Hunze
Abstract: An apparatus for additively manufacturing an article comprises a heat block, a nozzle configured to receive a feed material in operable communication with the heat block, and a radiator configured to transfer heat from the heat block to an external environment by thermal radiation. Related tools for additively manufacturing a material in a vacuum, and related methods are also disclosed.
Type:
Grant
Filed:
September 19, 2019
Date of Patent:
July 5, 2022
Assignee:
Northrop Grumman Systems Corporation
Inventors:
Thomas A. Cote, Michael D. Roberts, Randy L. Spicer, William A. Wautlet
Abstract: A method for manufacturing a three-dimensional shaped object includes: a first shaping step of forming a first layer in contact with a stage provided with a plurality of recessed portions by changing a relative position between a discharge unit and the stage while discharging a molten material from the discharge unit toward the stage; and a second shaping step of stacking one or more layers on the first layer by changing the relative position between the discharge unit and the stage while discharging the molten material from the discharge unit toward the first layer.
Abstract: A method for manufacturing a three-dimensional shaped object includes: a first shaping step of forming a first layer in contact with a stage provided with a recessed portion by changing a relative position between a discharge unit and the stage while discharging a molten material from the discharge unit toward the stage; and a second shaping step of stacking one or more layers on the first layer by changing the relative position between the discharge unit and the stage while discharging the molten material from the discharge unit toward the first layer.
Abstract: An apparatus for forming 3D objects from metallic powder, includes a delivery mechanism adapted to emit a flow of metallic powder at sufficiently high velocity to enable it to form a solid mass on a substrate; and a positioning mechanism adapted to set or adjust the distance and/or angle between the delivery mechanism and the substrate as powder builds up on the substrate. A control system is adapted to receive measured geometry data representing the state of the object as it builds and to control adjustment of the positioning means in response to that data for accurate formation of the object.
Type:
Grant
Filed:
May 15, 2017
Date of Patent:
May 31, 2022
Assignee:
Effusiontech Pty Ltd
Inventors:
Steven Camilleri, Lyell Embery, Toby Jarrett, Byron Kennedy
Abstract: A three-dimensional printer includes an enclosure defining a chamber and a print surface disposed within the chamber. The printer further includes a nozzle displaceable relative to the print surface for melting and dispensing a filament on the print surface to form a dielectric part during a printing process. The printer further includes a filament drive system for supplying the filament to the nozzle, and one or more capacitance sensors coupled to the print surface. The printer further includes a controller electrically coupled to the capacitance sensors for measuring a capacitance, with the controller generating an error signal in response to the controller determining a change of capacitance when the dielectric part is displaced relative to the print surface during the printing process. The printer further includes a display device electrically coupled to the controller and displaying an error message in response to the display device receiving the error signal.
Abstract: Provided is a three-dimensional shaping device including a melting unit configured to melt a material into a shaping material, and a nozzle configured to discharge the shaping material supplied from the melting unit toward a stage. The melting unit includes a screw configured to rotate about a rotation axis and having a groove forming surface in which a groove to which the material is supplied is formed, a heating unit configured to heat the material supplied to the groove, a barrel having a facing surface that faces the groove forming surface and provided with a communication hole that communicates the facing surface with the nozzle, and a discharge amount adjustment mechanism provided in the communication hole and configured to adjust a flow rate of the shaping material discharged from the nozzle.
Abstract: A device and method for manipulating particles is provided. The device generally includes a screen acting as a support for a structure formed by particles, which can be selectively deposited on a first substrate. The device can be included in a 3D printing system.
Type:
Grant
Filed:
August 21, 2017
Date of Patent:
May 24, 2022
Assignee:
AEROSINT SA
Inventors:
Alexis Bedoret, Matthias Hick, Kevin Eckes
Abstract: The present invention provides a method for altering the bead profile for using 3D printing to improve the shear strength of a so manufactured product by altering the bead height of adjacent beads or in adjacent layers such that either the height or the centers of the beads between adjacent layers are altered. This is achieved by either height reduction or by flow rates to alter the height or positioning of the beads by altering the bead profiles the shear strength between adjacent layers in the X-Y plane is improved. The present invention is equally applicable to increasing shear strength in the Y-Z plane or the X-Z plane as desired.
Abstract: A heated fixture for a multi-axis stage to improve drying of the printing compound and to enable faster movement speeds of the stage. The fixture includes a base that attaches to a multi-axis stage of a three-dimensional (3D) printer, a stands supporting a printing substrate and a heater, a temperature sensor, and a temperature controller.
Type:
Grant
Filed:
June 1, 2020
Date of Patent:
May 17, 2022
Assignee:
Raytheon Company
Inventors:
John D. Lovaasen, Michael W. Cason, Ehsan Hajisaeid
Abstract: An additive manufacturing system is disclosed that comprises two or more lasers for precisely heating a fiber-reinforced thermoplastic feedstock and a fiber-reinforced thermoplastic workpiece in preparation for depositing and tamping the feedstock onto the workpiece. The system employs feedforward, a variety of sensors, and feedback to ensure that the feedstock and workpiece are properly heated.
Type:
Grant
Filed:
June 2, 2020
Date of Patent:
April 26, 2022
Assignee:
Arevo, Inc.
Inventors:
Zachary Aaron August, Hemant Bheda, Leonid Michael Treyger
Abstract: A manufacturing apparatus includes a delivery unit and individual heating units. The delivery unit delivers plural linear manufacturing materials that are arranged side by side to apply the manufacturing materials onto a table. The manufacturing materials contain resin. The individual heating units individually heat the manufacturing materials delivered by the delivery unit.
Abstract: A system is disclosed for additively manufacturing a composite structure. The system may include a support, a discharge head connected to and moveable by the support, a supply of reinforcement, and a rotary tensioner located between the supply and the discharge head. The rotary tensioner may be configured to impart tension to the reinforcement and to generate a signal indicative of the tension. The system may further include a drive associated with the supply, and a controller in communication with the rotary tensioner and the drive. The controller may be configured to selectively adjust a feed parameter of the drive based on the signal to maintain a desired level of tension.
Type:
Grant
Filed:
October 22, 2019
Date of Patent:
April 5, 2022
Assignee:
Continuous Composites Inc.
Inventors:
Nathan Andrew Stranberg, Andrew John Overby, Colin Hugh Hambling