Abstract: Systems and methods for constructing concrete foundations are provided which allow for rapid and high-precision placement and alignment of anchor bolts across large distances. A frame system is constructed outside of an excavation and then suspended, using supports, over an excavation. The frame system can include a frame having one or more templates for anchor bolts, a form suspended from the frame, and a mat and cage assembly tied to the frame. The frame system can be aligned in proper position and the anchor bolts placed in the frame system before the concrete is placed. In this way, the anchor bolts can be cast in place as the footing is placed.

Abstract: An example method for forming a strengthened additive manufacturing material includes coating a surface of an additive manufacturing material with a solution including reinforcement particles, and causing a solvent of the solution to evaporate and the reinforcement particles adhere to the surface of the additive manufacturing material. An example strengthened filament includes a polymer filament having a surface, and reinforcement particles included on the surface of the polymer filament in a substantially uniform coating.

Abstract: An injection apparatus of the invention injects a molding material supplied from a material supply port, and includes a die, a material supply apparatus that extrudes the molding material that is thread-like or strip-like via the die, and a material guide apparatus that guides the molding material supplied via the die to the material supply port. The material discharge port of the material supply apparatus and the die protrude downward in the material supply apparatus, and a pressure inside the material guide apparatus is reduced by a pressure reducing apparatus from a pressure reducing port provided above the material discharge port of the material supply apparatus and the die.

Abstract: A method of additive manufacture suitable for large and high resolution structures is disclosed. The method may include sequentially advancing each portion of a continuous part in the longitudinal direction from a first zone to a second zone. In the first zone, selected granules of a granular material may be amalgamated. In the second zone, unamalgamated granules of the granular material may be removed. The method may further include advancing a first portion of the continuous part from the second zone to a third zone while (1) a last portion of the continuous part is formed within the first zone and (2) the first portion is maintained in the same position in the lateral and transverse directions that the first portion occupied within the first zone and the second zone.

Abstract: A laser-assisted microfluidics manufacturing process has been developed for the fabrication of additively manufactured structures. Roll-to-roll manufacturing is enhanced by the use of a laser-assisted electrospray printhead positioned above the flexible substrate. The laser electrospray printhead sprays microdroplets containing nanoparticles onto the substrate to form both thin-film and structural layers. As the substrate moves, the nanoparticles are sintered using a laser beam directed by the laser electrospray printhead onto the substrate.

Abstract: The present disclosure provides a light curing non-transparent material for 3D printing and a preparation method thereof, a 3D printed product and a 3D printer. The light curing non-transparent material for 3D printing provided by the present disclosure can be used to print non-transparent 3D printed products without adding white pigments such as white pigments powder, and therefore has the characteristic of high stability, and also ensures fluency of the 3D printing process, good quality of the 3D printed products, as well as good performances of the 3D printer that containing light curing non-transparent material for 3D printing.

Abstract: A method for preparing a pair of personalized three-dimensional (3D) printing medical isolation goggles includes the steps of S1: establishing a medical isolation goggles matrix; S2: acquiring the facial data of a user; S3: establishing a personalized medical isolation goggles model; S4: performing additive manufacturing, wherein a pair of medical isolation goggles is provided with high personalized fitness and high breathability for patients with eye diseases such as conjunctivitis, virus-susceptible patients, front-line clinical medical workers and related workers, and the compression damage to the face caused by the wearing of the medical isolation goggles for a long time is reduced in terms of fitness and comfort, where the medical isolation goggles are manufactured in a mode of additive manufacturing, small-batch rapid production can be performed after data merging, and a large number of processes and costs are reduced in the production cycle.

Abstract: A transfer device designed to extract an amorphous or semi-solid structure, tissue, or construct from supporting media while maintaining the spatial integrity/organizational architecture thereof. The transfer device can include a controller, an actuator assembly, a plunger, and a needle. The controller can move the transfer device and the plunger independently.

Abstract: An apparatus and method for removing support material from and/or smoothing surfaces of an additively manufactured part (the “AM part”) is disclosed. The apparatus may include a chamber, a support surface within the chamber, and one or more nozzles within the chamber. The nozzles may be the same size or different sizes. The support surface may be configured to support the AM part. The support surface may have one or more openings sized and configured to allow the fluid to pass through the opening(s). The nozzles may be configured to spray a fluid at the AM part, and the spray may be an atomized or semi-atomized spray of the fluid. For removing support material from parts with internal spaces, such as cavities or passages, the apparatus can include a nozzle at the end of an adjustable flexible hose member that can be adjusted to spray into an internal space of the part. Alternatively, for removing unwanted support material from multiple parts with internal spaces, the apparatus may include a submersion tank.

Abstract: An assembly useful for thermoforming a dental aligner from polymer sheet material includes (a) a custom dental model having a planar bottom surface and a receptacle formed in said planar bottom surface; and (b) a reusable die removably received in said receptacle.

Abstract: A method for producing a workpiece that is constructed layer-by-layer, and a workpiece that is constructed layer-by layer. The workpiece has a contour acting as an interior angle. Alternating undercuts are provided along a curve at which the surfaces that form the contour which acts as an interior angle intersect. The undercuts are formed in consecutive layers of the workpiece that is constructed layer-by-layer on different sides of the curve.

Abstract: A method for operating a three-dimensional object printer compensates for inoperative ejectors. The method identifies image data values associated with an inoperative ejector that stored in a memory with other image data values for a three-dimensional object to be printed by the three-dimensional object printer. The method replaces the image data values associated with the inoperative ejector with image data values associated with an operative ejector that correspond to a material that is different than a material ejected by the inoperative ejector and operates a plurality of ejectors with reference to the other image data values and the replaced image data values to enable the operative ejector to eject drops of the material that is different than the material ejected by the inoperative ejector into the three-dimensional object at positions where the inoperative ejector would have ejected material.

Abstract: A powder-based additive manufacturing installation (10) comprises a powder layering device (14) that can be displaced along a path linking a start zone (A) and an end zone (B). The layering device (14) comprises powder deposition means (18) for depositing powder in a powder deposition zone (D) situated between the start zone (A) and the end zone (B). The installation comprises a cleaning device (40) situated on the path of the layering device (14). The cleaning device (40) comprises a blowing device (42) configured to blow a gas flow onto at least one surface of the powder deposition means (18).

Abstract: Described are improved devices and processes for manufacturing concrete articles, including concrete pipe. In one embodiment, the invention provides an apparatus that has a first platform that is located beneath the floor of a manufacturing facility. The first platform includes a top surface and is configured to move bi-directionally along an axis. Two form bases can reside on the top surface of the first platform, each form base further including a form core that extends vertically from the first platform through respective holes in a second platform that resides above the first platform at an elevation even with or just above the floor's surface. The second platform is configured to move bi-directionally with the first platform between one of two cranes disposed on either side of a concrete mixer. A form is placed over the first core, which is then positioned under the outlet of an auger that receives concrete from the mixer.

Abstract: A system for detecting three-dimensional (3D) part drag includes an infrared image capture device to capture a plurality of thermal images of a 3D part build region of a 3D printing device on which a part is built, and an image analysis module to detect drag of the part based on a difference image produced by subtracting a first thermal image from a second thermal image.

Abstract: The present disclosure provides various aspects for mobile and automated processing utilizing additive manufacturing and the methods for their utilization. In some examples, discrete material formats for use in an Additive Manufacturing Array are disclosed. Methods of using the additive manufacturing robot, discrete materials, and the roadways produced with the additive manufacturing robot are provided. A combined function Addibot, with Additive Manufacturing capabilities, cleaning capabilities, line painting capabilities and seal coating capabilities which may be used in concert with a camera equipped aerial drone for design and characterization function is described.

Abstract: Example post-print processing of three dimensional (3D) printed objects are disclosed. An example system includes an energy source to apply energy to a selected portion of an outer surface of a 3D printed object. The energy provided by the energy source is to cause a polymer of the selected portion to melt and reflow. The selected portion and a non-selected portion of the outer surface to form a pattern on the outer surface of the 3D printed object. A controller to direct the energy of the energy source to the selected portion of the outer surface.

Abstract: Disclosed is direct ink write (DIW) print extrusion head for 3D printing of viscous elastomers. The disclosed print extrusion head comprises a mixer assembly, comprising a fluid distribution cap coupled to a carrier, an in-line mixer coupled to the fluid distribution cap. A cooling jacket surrounds the in-line mixer. A nozzle is coupled to the in-line mixer and protrudes below the cooling jacket over a work surface. The position of the nozzle relative to the work surface is changeable. At least one heat source is on the chassis and disposed adjacent to the fluid distribution cap. The at least one heat source comprises a heat guiding element to direct heat to a region onto the work surface below the nozzle.

Abstract: A coated filament for use in additive manufacturing includes a base polymer layer formed of a base polymer material and a coating polymer layer formed of a coating polymer material. At least the coating polymer material is susceptible to dielectric heating in response to electromagnetic radiation, thereby promoting fusion between adjacent beads of coated filament that are deposited during the additive manufacturing process. Specifically, when electromagnetic radiation is applied to an interface area between two adjacent beads of the coated filament, the polymer coating layer melts to diffuse across the interface area, thereby preventing formation of voids. The base polymer material and the coating polymer material of the coated filament also may have similar melting points and compatible solubility parameters to further promote fusion between beads.

Abstract: An electron beam melting machine and a method of operation are provided which maintains constant energy absorption within a build layer by adjusting an incident energy level to compensate for energy not absorbed by the additive powder. This unabsorbed energy is detected in the form of electron emissions, which include secondary electrons, backscattered electrons, and/or electrons which are transmitted through the build platform.