Abstract: A material for 3D printing is described. The material comprises a polymeric composition comprising a thermoplastic polymer; and from 50 to 99 wt. % ceramic particles comprising a metal, wherein at least 50% by weight of the particles have a diameter in a range from 10 to 100 ?m; wherein the material has a dielectric strength of at least 5 kV/mm and/or a dielectric constant of at least 5.
Type:
Grant
Filed:
September 3, 2018
Date of Patent:
November 8, 2022
Assignee:
BAE SYSTEMS plc
Inventors:
Ian Anthony Moore, Daniel Benjamin Black, Mark Trevor Newman
Abstract: A plasticization device includes: a rotor rotated by a drive motor and having a groove forming surface in which a first groove portion is formed along a rotation direction; a rotor case configured to accommodate the rotor; a barrel facing the groove forming surface and having a through hole; a first heating unit configured to heat the rotor or the barrel; and a cooling mechanism configured to cool a side surface of the rotor. In the plasticization device, a material supplied between the first groove portion and the barrel is plasticized by rotation of the rotor and heating by the first heating unit to flow out from the through hole, and the side surface of the rotor has a material guiding port configured to guide the material to the first groove portion, and a second groove portion configured to feed the material supplied between the rotor and the rotor case to the material guiding port.
Abstract: One or more embodiments of the present invention provide an apparatus for forming a continuous strip of a first compound that is encapsulated by a second compound. The apparatus allows the mixture ratio of the first compound to the second compound to vary. The first compound may be a sealant, and the second compound may be a rubber.
Type:
Grant
Filed:
October 9, 2019
Date of Patent:
November 1, 2022
Assignee:
The Goodyear Tire & Rubber Company
Inventors:
Hongbing Chen, Adam Mark Baldan, Christopher David Dyrlund
Abstract: Provided herein are methods of making (meth)acrylate blocked polyurethanes with zirconium catalysts, dual cure resins containing (meth)acrylate blocked polyurethanes and zirconium catalysts, methods of using the same in additive manufacturing, and products made therefrom.
Abstract: An example of a build material for three-dimensional (3D) printing includes a preconditioned polymer or polymer composite powder. A percent crystallinity of the preconditioned polymer or polymer composite powder is reduced by a volume percentage ranging from about 0.5% to about 3% compared to a percent crystallinity of a corresponding untreated polymer or polymer composite powder.
Type:
Grant
Filed:
October 18, 2017
Date of Patent:
October 25, 2022
Assignee:
Hewlett-Packard Development Company, L.P.
Abstract: Implant comprising composite powder with microstructured particles, obtained by a process in which large particles are bonded to small particles, wherein the large particles have a mean particle diameter in the range from 10 ?m to 10 mm, the large particles comprise at least one polymer, the small particles are arranged on the surface of the large particles and/or are non-homogeneously spread within the large particles, the small particles comprise a calcium salt, the small particles have a mean particle size in the range from 0.01 ?m to 1.0 mm, wherein the particles of the composite powder have a mean particle size d50 in the range from 10 ?m to less than 200 ?m and the fine fraction of the composite powder is less than 50 vol %.
Type:
Grant
Filed:
August 11, 2017
Date of Patent:
October 18, 2022
Assignee:
Karl Leibinger Medizintechnik GmbH & Co. KG
Inventors:
Frank Reinauer, Siegmund Luger, Marijan Vucak
Abstract: A three-dimensional shaping apparatus includes a plasticizing portion plasticizing a material to generate a shaping material, a nozzle having a discharge port discharging the shaping material toward a table, a movement mechanism changing a relative position between the nozzle and the table, a discharge control mechanism provided in a flow path which connects the plasticizing portion to the nozzle and controlling a discharge amount of the shaping material from the nozzle, and a control portion controlling the plasticizing portion, the movement mechanism, and the discharge control mechanism to shape the three-dimensional shaping object.
Abstract: An extruding unit, a forming roll unit and a thick portion forming mechanism are provided. The extruding unit has an ejecting slit which ejects sheet-shaped molten resin. The ejecting slit includes a standard gap portion and an enlarged gap portion. The standard gap portion is formed as a gap having a constant size. The enlarged gap portion is formed as a gap larger than the standard gap portion in a position corresponding to a thick portion. The thick portion forming mechanism forms one or several thick portions which are thicker than other portion, in the sheet-shaped molten resin continuously in the extrusion direction.
Type:
Grant
Filed:
November 21, 2017
Date of Patent:
October 18, 2022
Assignee:
SHIBAURA MACHINE CO., LTD.
Inventors:
Koji Mizunuma, Yuusuke Uno, Masahiro Tanada
Abstract: A chair having a first frame portion with a backrest support and a rear leg portion at least part of the backrest support and the leg portion being formed from a single piece. A second frame portion has a seat support and a front leg portion extending in a direction transverse to the seat support, the seat support in a fixed position relative to the backrest support. The backrest support molded thereover in foam, the backrest support being substantially peripherally located around the foam of the backrest and the backrest being provided free from rigid supports extending across a middle portion of the backrest. The seat support molded thereover in foam, the seat support being substantially peripherally located around the foam of the seat and the seat being provided free from rigid supports extending across a middle portion of the seat.
Abstract: A method of microcellular foam molding an article is provided with, in one embodiment, filling a mold with a polyolefin compound; adding a crosslinking agent to the polyolefin compound to form a crosslinked mold; placing the crosslinked mold in a second mold having vent holes; placing the second mold in a pressure vessel; dissolving gas under high pressure to form a supercritical fluid (SCF) in the pressure vessel; effusing the SCF through the vent holes into the crosslinked mold to form a SCF permeated mold; releasing pressure of the pressure vessel to cause the SCF permeated mold to foam; and finishing a foamed article in the second mold.
Abstract: The present invention relates to a polylactic acid 3D printing material and a preparation method thereof, which belong to the technical field of polymer materials. The polylactic acid 3D printing material of the present invention comprises the following preparation raw materials in parts by weight: (a) 40-95 parts of crystalline or semi-crystalline polylactic acid, (b) 5-60 parts of noncrystalline polylactic acid, and (c) 0-1.0 parts of a processing aid. In the polylactic acid 3D printing material, a weight of dextral polylactic acid represents 0.5%-8% of a total weight of the polylactic acid. According to the present invention, a polylactic acid 3D printing material with a good aging resistance property can be obtained, by selecting and using two kinds of polylactic acids with different optical purities as raw materials, rationally distributing the proportional relationship between the two, and defining the content of dextral polylactic acid.
Type:
Grant
Filed:
May 28, 2019
Date of Patent:
September 27, 2022
Assignee:
KINGFA SCI. & TECH. CO., LTD.
Inventors:
Kai Xiong, Zhimin Yuan, Tongmin Cai, Xianbo Huang, Xiangbin Zeng, Jian Jiao, Changli Lu, Hui Yang, Kaijin Mai, Xueteng Dong, Weida Ou
Abstract: A preform figuring method includes mounting and stacking sheet-shape fibrous preparations that have been or are yet to be impregnated with a thermosetting resin on a figuring die that has first and second figuring surfaces at least either one of which is a curved surface and making a preform for a composite material which has a curved surface that corresponds to the curved surface of the figuring die as a stack of the fibrous preparations which has layers by bending the fibrous preparations mounted on the first figuring surface onto the second figuring surface. At least a fraction of the layers that constitute the stack are formed by mounting sheet-shape fibrous preparations on the first figuring surface or the fibrous preparation adjacent in a stacking direction so that the fibrous preparations partly overlap and bending portions of the fibrous preparations mounted so as to overlap onto the second figuring surface.
Abstract: A method of building a heat exchanger includes forming the heat exchanger with layer-by-layer additive manufacturing. A first hollow annulus is formed. A body of the heat exchanger is formed to be integrally connected to and grown upwards from the first hollow annulus. The body includes an exterior wall and a heat exchanger core disposed within the exterior wall. The body defines an interior that is cylindrically shaped with an axis oriented parallel to a direction of gravity. The first annulus is disposed on a gravitational bottom of the body. A second hollow annulus is formed integrally connected to and grown upwards from a gravitational top of the body. Residual powder is removed from a bottom of the heat exchanger.
Abstract: The present disclosure relates to method of making three-dimensional (3D) objects using an additive manufacturing system wherein the part material comprises a polymeric component comprising at least one poly(ether ether ketone) polymer (PEEK) having a weight average molecular weight (Mw) ranging from 75,000 to 100,000 g/mol (as determined by GPC), for example in the form of filaments or spherical particles, for use in additive manufacturing systems to print 3D objects.
Type:
Grant
Filed:
March 30, 2018
Date of Patent:
September 27, 2022
Inventors:
Stéphane Jeol, Nancy J. Singletary, Hai Van, James Brown Hicks
Abstract: A method for manufacturing a part layer-upon-layer using Additive Manufacturing technology, the method including: printing the part together with an elastomeric enclosure shaped thereto leaving a gap free of material therebetween, the elastomeric enclosure including at least one opening; heating the ensemble of the printed part and elastomeric enclosure or keeping an operating printing temperature; applying vacuum by the at least one opening of the elastomeric enclosure so that the elastomeric enclosure deflates thus exerting pressure to the printed part; and maintaining the printed part under vacuum and heat during a predefined time.
Type:
Grant
Filed:
March 9, 2021
Date of Patent:
September 20, 2022
Assignee:
Airbus Operations SL
Inventors:
Alvaro Jara Rodelgo, Alfonso Parra Rubio, Guillermo Hernaiz Lopez, Pablo Vazquez Sanchez, Enrique Guinaldo Fernandez
Abstract: A rotor for separating residual resin from additively manufactured objects in a centrifugal separator, the rotor including a rotor base and a plurality of engagement members configured to secure additively manufactured, light polymerized, objects to the rotor base, each object carrying unpolymerized resin on a surface thereof. The improvement includes a plurality of catch pans removably connected to the base, each catch pan configured to receive unpolymerized resin therein upon centrifugal separation of the resin from the additively manufactured, light polymerized, objects.
Type:
Grant
Filed:
January 26, 2021
Date of Patent:
September 13, 2022
Assignee:
Carbon, Inc.
Inventors:
R. Griffin Price, Edwin James Sabathia, Jr., Bob E. Feller
Abstract: The plasticization device includes: a rotor rotating centered on a rotation axis by a drive motor and having a groove forming surface in which a first groove portion is formed along a rotation direction; a rotor case configured to accommodate the rotor; a barrel facing the groove forming surface and having a through hole; and a heating unit, in which a material supplied between the first groove portion and the barrel is plasticized by rotation of the rotor and heating by the heating unit to flow out from the through hole, and a side surface of the rotor has a material guiding port configured to guide the material to the first groove portion, and a second groove portion configured to feed the material supplied between the rotor and the rotor case to the material guiding port.
Abstract: A microwave furnace has a furnace chamber formed between a chamber housing and a sintering platform for an object to be sintered. A microwave source is arranged for emitting microwaves into the furnace chamber. The microwave furnace further has a susceptor that comprises a material which over a temperature range of the material of at least 23 C to 700 C couples into microwaves. The susceptor and the furnace chamber are movable relative to each other between a first position, in which the susceptor is positioned relative to the furnace chamber, and a second position in which the susceptor is positioned further retracted from the furnace chamber relative to the first position. The invention helps providing a zirconia material with a relative homogeneous material structure.
Abstract: A method of making a physical object by additive manufacturing. In the method a hardenable primary material is provided, the object is built up by successively hardening layers of the hardenable primary material, and the object is cleaned from excess material by moving the object and thereby generating a mass inertial force in the excess material. The invention facilitates the making of objects by additive manufacturing.
Type:
Grant
Filed:
July 23, 2018
Date of Patent:
September 6, 2022
Assignee:
3M INNOVATIVE PROPERTIES COMPANY
Inventors:
Anja Friedrich, Christian A. Richter, Malte Korten, Bastian Kirchner, Michael Jahns, Karin Zanklmaier, Gioacchino Raia, Hans R. Schnagl, Andreas G. Herrmann, Daniel D. Oberpertinger
Abstract: A composite charge is positioned onto lower plates of a plurality of placement end effectors. Upper plates of the plurality of placement end effectors are rotated along a first axis to cover the composite charge. The composite charge is contoured to a tool using the plurality of placement end effectors to form a contoured composite charge. The contoured composite charge is compacted using a roller.