Patents Examined by Ngoclan T. Mai
  • Patent number: 9623483
    Abstract: A powder-metallurgical body and a method for producing such a body. The powder-metallurgical body is formed with a seating base for seating a sealing element to produce a seal with respect to fluids, such as liquids and/or gases. The body is redensified in a low-lying depth region of the seating base.
    Type: Grant
    Filed: March 31, 2014
    Date of Patent: April 18, 2017
    Assignee: PMG Fuessen GmbH
    Inventor: Rudolf Mineif
  • Patent number: 9624417
    Abstract: The invention is a low binder, wear resistant material including, in weight percent of raw materials, from 15% to 20% of molybdenum carbide added in either elemental or compound form, an alloy of 0.9% to 3% cobalt, nickel or a combination of cobalt and nickel, of 0 to 0.1% of chromium carbide, optionally also titanium carbide or titanium tungsten carbide and the balance of tungsten carbide.
    Type: Grant
    Filed: October 9, 2013
    Date of Patent: April 18, 2017
    Assignee: SANDVIK INTELLECTUAL PROPERTY AB
    Inventors: Alexander Hirsch, Annabelle Meilland, Stefan Ederyd, Marion Fumaroli, Ylva Gerharson
  • Patent number: 9601979
    Abstract: An alloy material for an R-T-B system rare earth permanent magnet having a high orientation rate and high coercivity (Hcj), and a method for producing an R-T-B system rare earth permanent magnet using the alloy material. The alloy material includes a plurality of R-T-B system alloys having different compositions and a metal powder. The respective R-T-B system alloys are formed of R which is composed of two or more kinds selected from rare earth elements, T which is composed of a transition metal essentially containing Fe, B, and unavoidable impurities. A first alloy having the greatest Dy content contains 17 mass % or greater of Dy, and a Dy concentration difference between the first alloy and a second alloy having the smallest Dy concentration difference with respect to the first alloy among the plurality of R-T-B system alloys is 5 mass % or greater.
    Type: Grant
    Filed: September 2, 2011
    Date of Patent: March 21, 2017
    Assignee: SHOWA DENKO K.K.
    Inventors: Kenichiro Nakajima, Takashi Yamazaki
  • Patent number: 9592573
    Abstract: A method of applying a laser metal formed build layer on a surface of an article. The surface of the article is melted locally using a light source to form a melt pool. Powdered metal is injected into the melt pool. The melt pool is solidified to form the build layer having a desired microstructure and geometry on the surface of the article.
    Type: Grant
    Filed: December 30, 2013
    Date of Patent: March 14, 2017
    Assignee: Rolls-Royce Corporation
    Inventor: Peter E. Daum
  • Patent number: 9585736
    Abstract: Method of forming dental articles by using relatively low sintering temperatures to achieve high density dental articles exhibiting strengths equal to and greater than about 700 MPa. Ceramic powders comprised of nanoparticulate crystallites are used to manufacture dental articles. The ceramic powders may include sintering agents, binders and other similar additives to aid in the processing of the ceramic powder into a dental article. The ceramic powders may be processed into dental articles using various methods including, but not limited to, injection molding, gel-casting, slip casting, or electroforming, hand, cad/camming and other various rapid prototyping methods. The ceramic powder may be formed into a suspension, pellet, feedstock material or a pre-sintered blank prior to forming into the dental article.
    Type: Grant
    Filed: April 22, 2014
    Date of Patent: March 7, 2017
    Assignee: Ivoclar Vivadent AG
    Inventors: Dmitri Brodkin, Moisey Y. Gamarnik
  • Patent number: 9578695
    Abstract: Method and device for solid structure formation by localized microwaves for additive fabrication of solid bodies by use of localized microwave radiation applied to a source material, in the form of a powder, wire or other solid form, so as to generate a hotspot in a thermal-runaway process or through plasma breakdown, and melt a small portion of it (with at least one dimension smaller than the microwave wavelength) thereby consolidating small pieces of the molten source material in a stepwise manner to construct the entire body.
    Type: Grant
    Filed: September 24, 2013
    Date of Patent: February 21, 2017
    Assignees: Fundacio Privada ASCAMM
    Inventors: Eli Jerby, Alon Salzberg, Yehuda Meir, Francisco Javier Planta Torralba, Rafael Rubio Bonilla, Benjamin Cavallini
  • Patent number: 9572255
    Abstract: An electronic device has a printed substrate having land electrodes and a chip-type electronic component having external electrodes formed on a surface of a component element body. The land electrodes and the external electrodes are bonded via a solder to form electrode bonding parts. A thermosetting resin is filed between the electrode bonding parts. The bonding material contains solder particles having a melting point T1, a thermosetting resin having a curing temperature T2 that is higher than the melting point T1, and an activating agent having an activation temperature T3 that is lower than the curing temperature T2. The viscosity of the contained components except the solder particles at the melting point T1 is 0.57 Pa·s or less, and the melting point T1 and the activation temperature T3 satisfy T1?T3<50° C.
    Type: Grant
    Filed: March 25, 2014
    Date of Patent: February 14, 2017
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventors: Akihiro Nomura, Hidekiyo Takaoka
  • Patent number: 9556761
    Abstract: The valve seat includes an iron-based sintered alloy subjected to oxidation treatment, which is obtained by subjecting an iron-based sintered alloy including: 4 mass % to 15 mass % of Co particles; and hard particles each containing at least one compound of an intermetallic compound, a carbide, a silicide, a nitride, or a boride that has one or more kinds of elements selected from group 4a to 6a elements in a periodic table, and having a hardness of from 600 HV to 1,600 HV to oxidation treatment, and which has an oxide mainly including triiron tetraoxide (Fe3O4) and cobalt oxide (CoO) formed on a surface and in an interior of the iron-based sintered alloy. The iron-based sintered alloy subjected to oxidation treatment has an area ratio of the oxide of from 5% to 25% in a cross section thereof in a state prior to installation on the cylinder head.
    Type: Grant
    Filed: September 5, 2013
    Date of Patent: January 31, 2017
    Assignee: TPR CO., LTD.
    Inventors: Yoshio Koyama, Shohtaroh Hara
  • Patent number: 9555612
    Abstract: A treated component and methods for forming a treated component are disclosed. The methods include providing an untreated component having an untreated creep strength. The untreated component is formed by a three-dimensional printing process, and is treated to yield the treated component having a treated creep strength. The treated component comprises an arrangement formed by the three-dimensional printing process, wherein the arrangement has been subjected to treating to increase creep strength.
    Type: Grant
    Filed: February 19, 2014
    Date of Patent: January 31, 2017
    Assignee: General Electric Company
    Inventors: Srikanth Chandrudu Kottilingam, Jon Conrad Schaeffer
  • Patent number: 9558872
    Abstract: An R-T-B rare earth sintered magnet contains R which represents a rare earth element; T which represents a transition metal essentially containing Fe; a metal element M which represents Al and/or Ga; B; Cu; and inevitable impurities the R-T-B rare earth sintered magnet including 13.4 to 17 at % of R, 4.5 to 5.5 at % of B, and 0.1 to 2.
    Type: Grant
    Filed: January 2, 2014
    Date of Patent: January 31, 2017
    Assignee: SHOWA DENKO K.K.
    Inventors: Takashi Yamazaki, Kenichiro Nakajima
  • Patent number: 9556072
    Abstract: The invention relates to a process for the continuous thermal removal of binder from a metallic and/or ceramic shaped body which has been produced by injection molding, extrusion or pressing using a thermoplastic composition and comprises at least one polyoxymethylene homopolymer or copolymer as binder in a binder removal oven, which comprises the steps (a) removal of binder from the shaped body in a binder removal oven at a temperature which is from 5 to 20° C. below, preferably from 10 to 15° C. below, the temperature of a second temperature stage over a period of from 4 to 12 hours in a first temperature stage in an oxygen-comprising atmosphere, (b) removal of binder from the shaped body at a temperature in the range >160 to 200° C. over a period of from 4 to 12 hours in an oxygen-comprising atmosphere in a second temperature stage and (c) removal of binder from the shaped body at a temperature in the range from 200 to 600° C.
    Type: Grant
    Filed: June 22, 2010
    Date of Patent: January 31, 2017
    Assignee: BASF SE
    Inventors: Johan ter Maat, Hans Wohlfromm, Martin Bloemacher, Arnd Thom, Andreas Kern
  • Patent number: 9551048
    Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom. The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5 m2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.
    Type: Grant
    Filed: February 24, 2015
    Date of Patent: January 24, 2017
    Inventors: Thomas G. Haynes, III, Martin Walcher, Martin Balog
  • Patent number: 9540712
    Abstract: The alloy fine particles of the present invention are fine particles of a solid solution alloy, in which a plurality of metal elements are mixed at the atomic level. The production method of the present invention is a method for producing alloy fine particles composed of a plurality of metal elements. This production method includes the steps of (i) preparing a solution containing ions of the plurality of metal elements and a liquid containing a reducing agent; and (ii) mixing the solution with the liquid that has been heated.
    Type: Grant
    Filed: April 27, 2015
    Date of Patent: January 10, 2017
    Assignee: JAPAN SCIENCE AND TECHNOLOGY AGENCY
    Inventors: Hiroshi Kitagawa, Kohei Kusada, Rie Makiura
  • Patent number: 9540885
    Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) and methods of manufacturing such PDCs in which an at least partially leached polycrystalline diamond (“PCD”) table is infiltrated with a low viscosity cobalt-based alloy infiltrant.
    Type: Grant
    Filed: September 17, 2015
    Date of Patent: January 10, 2017
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Debkumar Mukhopadhyay, Jair J. Gonzalez
  • Patent number: 9540883
    Abstract: Fibers for diamond-impregnated cutting tools and their associated methods for manufacture and use are described. A matrix is formed that contains fibers made from carbon, glass, ceramic, polymer, and the like. The matrix is then sintered to form a cutting portion of a drill bit. The type and concentration of the fibers can be modified to control the tensile strength and the erosion rate of the matrix to optimize the cutting performance of the tools. Additionally, the fibers may be added to the cutting section to weaken the structure and allow higher modulus binders to be used for the cutting tools at a lower cost, allowing the amount of fibers to be tailored to retain the diamonds in the cutting portion for the desired amount. As the cutting portion erodes, the fibers may also increase the lubricity at the face of the cutting portion.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: January 10, 2017
    Assignee: LONGYEAR TM, INC.
    Inventors: Kristian S. Drivdahl, Michael D. Rupp, Christian M. Lambert, Cody A. Pearce
  • Patent number: 9540715
    Abstract: A cermet powder includes a) from 50 to 90 wt-% of at least one hard material, and b) from 10 to 50 wt-% of a matrix metal composition. The wt.-% for a) and b) are based on a total weight of the cermet powder. The matrix metal composition comprises i) from 40 to 75 wt-% of iron and nickel, ii) from 18 to 35 wt-% of chromium, iii) from 3 to 20 wt.-% of molybdenum, and iv) from 0.5 to 4 wt-% of copper. The wt-% for i) to iv) are based in each case on a total weight of the matrix metal composition. A weight ratio of iron to nickel is from 3:1 to 1:3.
    Type: Grant
    Filed: September 4, 2012
    Date of Patent: January 10, 2017
    Assignee: H. C. STARCK GMBH
    Inventors: Stefan Zimmermann, Benno Gries
  • Patent number: 9540716
    Abstract: A composite powder is provided. The composite powder comprises 80-97 wt % of carbide and 3-20 wt % of blending metal powder comprising cobalt and a first metal powder, wherein the first metal powder is formed of one of aluminum, titanium, iron, nickel, or a combination thereof, and the amount of cobalt is 90-99% of total blending metal powder.
    Type: Grant
    Filed: January 8, 2015
    Date of Patent: January 10, 2017
    Assignee: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Chi-San Chen, Chih-Chao Yang, Lik-Hang Chau, Ching-Chang Hsieh, Yen-Yu Hou
  • Patent number: 9533372
    Abstract: A method for operating an additive manufacturing apparatus, the method comprises directing a first energy beam along a surface contour vector in a build plane. A second energy beam is directed along a plurality of substantially parallel hatch vectors disposed in the build plane inward of the surface contour vector. A sum of the surface contour vector and the plurality of hatch vectors define a processed powder region in the build plane. A third energy beam is directed along an offset contour vector in the build plane. The offset contour vector includes a plurality of unprocessed powder regions in the build plane between the surface contour vector and the plurality of hatch vectors.
    Type: Grant
    Filed: May 2, 2014
    Date of Patent: January 3, 2017
    Assignee: United Technologies Corporation
    Inventor: Christopher F. O'Neill
  • Patent number: 9533351
    Abstract: A zirconium-doped aluminum powder metal and a method of making this powder metal are disclosed. The method of making includes forming an aluminum—zirconium melt in which a zirconium content of the aluminum—zirconium melt is less than 2.0 percent by weight. The aluminum—zirconium melt then powderized to form a zirconium-doped aluminum powder metal. The powderization may occur by, for example, air atomization.
    Type: Grant
    Filed: October 4, 2011
    Date of Patent: January 3, 2017
    Assignee: GKN Sinter Metals, LLC
    Inventors: Donald Paul Bishop, Richard L. Hexemer, Jr., Ian W. Donaldson, Randy William Cooke
  • Patent number: 9506296
    Abstract: A drill bit matrix is provided that contains a powdered abrasive material and a refractory metal powder in which the refractory metal powder is a coated powder in which each granule of the refractory metal powder is coated by a coating material. A core drill bit is further provided, containing a powdered abrasive material, a refractory metal powder and a steel tube onto which the powdered abrasive material and refractory metal powder are alloyed. The refractory metal powder is a coated powder in which each granule of the refractory metal powder is coated by one or more coating materials. A method is finally provided for manufacturing a core drill bit. First a matrix is formed by mixing together a powdered abrasive material and a coated refractory metal powder. The matrix is placed in a mould and a steel tube is placed on top of the mould to form a drill bit assembly. The drill bit assembly is then heated under atmospheric conditions.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: November 29, 2016
    Inventor: Robert Kenneth Miller