Abstract: The present invention relates to a niobium alloy for capacitors comprising as an alloy component from 0.01 to 10 atom % of at least one element selected from the group consisting of the elements belonging to Groups 2 to 16 of the periodic table and further comprising diniobium mononitride crystals of from 0.1 to 70 mass %, wherein a powder of the niobium alloy has an average particle size of 0.05 to 5 ?m and a BET specific surface area of 0.5 to 40 m2/g, a granulated product of the niobium alloy having an average particle size of 10 to 500 ?m, a sintered body of the powder of the niobium alloy or granulated product thereof, a capacitor and a producing method thereof using the sintered body. A niobium capacitor using the powder of the niobium alloy of the present invention or a granulated product thereof has high capacitance and small leakage current value and is excellent in high-temperature property and heat resistance property.
Abstract: A sputtering target that includes at least two consolidated blocks, each block including an alloy including a first metal (e.g., a refractory metal such as molybdenum in an amount greater than about 30 percent by weight) and at least one additional alloying ingredient; and a joint between the at least two consolidated blocks, the joint being prepared free of any microstructure derived from a diffusion bond of an added loose powder. A process for making the target includes hot isostatically pressing (e.g., below a temperature of 1080° C.), consolidated preform blocks that, prior to pressing, have interposed between the consolidated powder metal blocks at least one continuous solid interface portion. The at least one continuous solid interface portion may include a cold spray body, which may be a mass of cold spray deposited powders on a surface a block, a sintered preform, a compacted powder body (e.g., a tile), or any combination thereof.
Type:
Grant
Filed:
March 11, 2013
Date of Patent:
May 10, 2016
Assignee:
H.C. STARCK INC.
Inventors:
Gary Alan Rozak, Mark E Gaydos, Christopher Michaluk
Abstract: A clay-like composition for forming a sintered copper body of the present invention includes a powder constituent containing a copper-containing metal powder which contains copper and a copper-containing oxide powder which contains copper; a binder; and water, wherein the amount of oxygen contained in the powder constituent is in a range of from 4 mass % to 8 mass %.
Abstract: Cemented carbide material comprising tungsten carbide (WC) material in particulate form having a mean grain size D in terms of equivalent circle diameter of at least 0.5 microns and at most 10 microns, and a binder phase comprising cobalt (Co) of at least 5 weight per cent and at most 12 weight per cent, W being present in the binder at a content of at least 10 weight per cent of the binder material; the content of the WC material being at least 75 weight per cent and at most 95 weight per cent; and nanoparticles dispersed in the binder material, the nanoparticles comprising material according to the formula CoxWyCz, where X is a value in the range from 1 to 7, Y is a value in the range from 1 to 10 and Z is a value in the range from 0 to 4; the nanoparticles having a mean particle size at most 10 nm, at least 10 per cent of the nanoparticles having size of at most 5 nm; the cemented carbide material having a magnetic coercive force in the units kA/m of at least ?2.1XD+14.
Type:
Grant
Filed:
September 2, 2014
Date of Patent:
April 19, 2016
Assignee:
Element Six GmbH
Inventors:
Igor Yurievich Konyashin, Bernd Heinrich Ries, Frank Friedrich Lachmann
Abstract: An iron-based powder composition for metal injection molding having an average particle size of 20-60 ?m, and having 99% of the particles less than 120 ?m wherein the iron-based powder composition includes, by weight percent of the iron-based powder composition: Mo: 0.3-1.6, P: 0.1-0.6, optionally Cu: up to 3.0, optionally Si: up to 0.6, optionally Cr: up to 5, optionally, unavoidable impurities: up to 1.0, whereof carbon is less than 0.1, the balance being iron, and wherein the sum of Mo and 8*P content is within the range of 2-4.7.
Abstract: Apparatus and methods for manufacturing magnets, and magnets, having magnetically oriented grains, and apparatus including such magnets. The field of a permanent magnet may be shaped by applying an external field to the material from which the magnet is made in such a way as to magnetize different regions of the material in different directions. The apparatus may include, and the methods may involve, a metal-powder press that may press metal powder in the presence of a magnetic field. The press may compress the powder in an axial direction. The field may have flux lines that are transverse to the axial direction. The field may have flux lines that are along the axial direction.
Abstract: An ultrasonic welding tool fabricated of powder metal material includes a body and a welding tip extending axially from the body to a working end. The powder metal material can be ferrous-based and admixed with additives, such as alumina, carbide, ferro-molybdenum, ferro-nickel, chrome or tribaloy. An exposed surface of the welding tip can comprise Fe3O4 oxides. The tool is compacted to the desired shape and sintered. The body can include a different second material compacted separately from the welding tip and then joined to the tip and sintered.
Abstract: In the present invention, a method of preparing Ag-based oxide contact materials with directionally arranged reinforcing particles is disclosed, comprising steps of: a) preparing evenly dispersed composite powders by chemical co-precipitation method combining with roasting, b) granulating the composite powders by high energy ball milling, and sieving the powders, c) mixing the powders and Ag matrix in a powder mixing machine, d) cold isostatic pressing, e) sintering, f) hot-pressing, g) hot-extruding to obtain Ag-based oxide contact materials with directionally arranged reinforcing particles. This method can obtain particle reinforced Ag-based material with good electrical performance even when the reinforced (oxide) particles are very small. This method is simple, easy to operate, and does not require special equipment. The resistance to welding and arc erosion, electric conductivity and the processability of the material prepared through this present invention can be greatly improved.
Abstract: A drill bit that includes a body having a lower end face for engaging a rock formation, the end face having a plurality of raised ribs extending from the face of the bit body and separated by a plurality of channels therebetween; and at least one of the plurality of ribs having a cutting portion of the at least one rib comprising a first diamond impregnated matrix material and at least a portion of a gage surface region thereof comprising a second diamond impregnated matrix material, the gage surface region backed by a third matrix material is disclosed.
Abstract: Disclosed are pieces that are produced by sintering, which have well-differentiated surface finish areas including rough areas resulting from the sintering process, the roughness being determined by the size of grain used in sintering, and polished areas that have undergone a three-dimensional machining process. Also, dislosed is a method that, after obtaining a file containing a representation of the piece to be produced, comprises: selecting the parts to be raised; producing the piece by means of sintering; and subsequently subjecting the piece to automatic, semi-automatic or directed programming generation so that, by means of machining, the raised parts are reduced. Consequently, the resulting piece is economical in terms of costs and exhibits a very high degree of precision in the machined areas, a tolerance 9, and improved finish, texture and finishing in the sensitive areas of the piece.
Type:
Grant
Filed:
September 3, 2010
Date of Patent:
March 15, 2016
Assignee:
Phibo Cad-Cam, S.L.
Inventors:
Juan Carlos García Aparicio, Francesc Al Sina Font
Abstract: A method for forming a composite article includes providing a metallic substrate and a preform adjacent the metallic substrate. The preform includes an unfused metallic powder material with an organic binder dispersed through the powder material. The metallic substrate and the preform are then subjected to a monocyclic heating process. The monocyclic heating process causes removal of the organic binder from the preform, fusing of the metallic powder material and metallurgical bonding of the metallic powder to the metallic substrate.
Abstract: The electrode material for a vacuum circuit breaker is produced by a method comprising a mixing step, a press sintering step, and a Cu infiltration step. In the mixing step, an Mo powder having a particle diameter of 0.8 to 6 ?m is homogeneously mixed with a thermite Cr powder having a particle diameter of 40 to 300 ?m in such a manner as giving a mixing ratio (Mo:Cr) of 1:1 to 9:1 and satisfying the weight relation Mo?Cr. In the press sintering step, the resultant mixture is pressure molded under a press pressure of 1 to 4 t/cm2 to give a molded article. Next, said molded article is sintered by maintaining the same at a temperature of 1100 to 1200° C. for 1 to 2 hours in an heating furnace to give a partially sintered article. In the Cu infiltration step, a thin Cu plate is placed on said partially sintered article and maintained at a temperature of 1100 to 1200° C. for 1-2 hours in a heating furnace so that Cu is liquid-phase sintered and infiltrated into the partially sintered article.
Abstract: The alloy fine particles of the present invention are fine particles of a solid solution alloy, in which a plurality of metal elements are mixed at the atomic level. The production method of the present invention is a method for producing alloy fine particles composed of a plurality of metal elements. This production method includes the steps of: (i) preparing a solution containing ions of the plurality of metal elements and a liquid containing a reducing agent; and (ii) mixing the solution with the liquid that has been heated.
Abstract: A turbine component for a turbine of an engine is provided. The turbine component includes a blade portion of a first material; and an attachment portion coupled to the blade portion, the attachment portion being a second material.
Type:
Grant
Filed:
January 27, 2012
Date of Patent:
February 23, 2016
Assignee:
HONEYWELL INTERNATIONAL INC.
Inventors:
Donald G. Godfrey, Mark C. Morris, Mamballykalathil Menon
Abstract: Impregnated drilling tools include elongated structures that provide enhanced properties. The drilling tools contain a diamond-impregnated cutting section that contains elongated structures made from carbon, glass, ceramic, and the like. The elongated structures can comprise tubes, fibers, or rods. In one or more implementations the elongated structures are nano-sized. The elongated structures can control the tensile strength and/or the erosion rate of the drilling tools to optimize the cutting performance of the tools. Additionally, the elongated structures may also weaken the cutting section in one or more implementations; thereby, allowing higher strength binders to be used. Such higher modulus binders can cost less and allow for tailoring of the cutting section to retain the diamonds for the desired amount of time. As the cutting section erodes, the elongated structures may also increase the lubricity at the face of the cutting section.
Type:
Grant
Filed:
August 24, 2011
Date of Patent:
February 23, 2016
Assignee:
LONGYEAR TM, INC.
Inventors:
Michael D. Rupp, Cody A. Pearce, Christian M. Lambert, Kristian S. Drivdahl
Abstract: This method for producing porous sintered aluminum includes: mixing aluminum powder with a sintering aid powder containing titanium to obtain a raw aluminum mixed powder; mixing the raw aluminum mixed powder with a water-soluble resin binder, water, and a plasticizer containing at least one selected from polyhydric alcohols, ethers, and esters to obtain a viscous composition; drying the viscous composition in a state where air bubbles are mixed therein to obtain a formed object prior to sintering; and heating the formed object prior to sintering in a non-oxidizing atmosphere, wherein when a temperature at which the raw aluminum mixed powder starts to melt is expressed as Tm (° C.), a temperature T (° C.) of the heating fulfills Tm?10 (° C.)?T?685 (° C.).
Type:
Grant
Filed:
March 30, 2010
Date of Patent:
January 26, 2016
Assignee:
MITSUBISHI MATERIALS CORPORATION
Inventors:
Koji Hoshino, Ji-bin Yang, Kenji Orito, Shinichi Ohmori
Abstract: An airfoil includes a body that includes leading and trailing edges joined by spaced apart pressure and suction sides to provide an exterior airfoil surface. A cooling passage is arranged interiorly of the exterior airfoil surface and provides an interior surface. The interior cooling surface includes micro-bumps that protrude from the interior cooling surface into the cooling passage. The micro-bumps are discrete from and noncontiguous relative to one another in multiple directions along the interior cooling surface. The micro-bumps may be provided while forming the airfoil or using correspondingly shaped micro-depressions on an airfoil core.
Abstract: According to one embodiment, there is provided a method of manufacturing a high-frequency acceleration cavity component, the method including covering a mold with a conducting material, enclosing, in an outer shell, the mold covered with the conducting material, vacuum-airtight-welding the outer shell enclosing the mold, conducing hot isostatic pressing of the vacuum-airtight-welded outer shell, and taking the conducting material formed in the mold out of the outer shell which has undergone the hot isostatic pressing.
Abstract: The invention relates to a process for the continuous thermal removal of binder from a metallic and/or ceramic shaped body which has been produced by injection molding, extrusion or pressing using a thermoplastic composition and comprises at least one polyoxymethylene homopolymer or copolymer as binder in a binder removal oven, which comprises the steps (a) removal of binder from the shaped body in a binder removal oven at a temperature which is from 5 to 20° C. below, preferably from 10 to 15° C. below, the temperature of a second temperature stage over a period of from 4 to 12 hours in a first temperature stage in an oxygen-comprising atmosphere, (b) removal of binder from the shaped body at a temperature in the range >160 to 200° C. over a period of from 4 to 12 hours in an oxygen-comprising atmosphere in a second temperature stage and (c) removal of binder from the shaped body at a temperature in the range from 200 to 600° C.
Type:
Grant
Filed:
June 22, 2010
Date of Patent:
January 12, 2016
Assignee:
BASF SE
Inventors:
Johan ter Maat, Hans Wohlfromm, Martin Bloemacher, Arnd Thom, Andreas Kern