Patents Examined by Nicholas A Wang
  • Patent number: 12378625
    Abstract: A steel sheet has a tensile strength of 1310 MPa or higher, a specified chemical composition, and a steel microstructure containing martensite at an area ratio of 70% or more, bainite at an area ratio of 30% or less, and ferrite and retained austenite at a total area ratio of 5% or less, in which, at a ¼ thickness position of the steel sheet, a number density of carbides having long axes of 0.5 ?m or more is 60000 carbides/mm2 or less, in a ¼-to-¾ thickness region of the steel sheet, a number density of inclusion grains having equivalent circle diameters of 4.0 ?m or more is 10 grains/mm2 or more and 30 grains/mm2 or less, and, in a surface-to-¼ thickness region of the steel sheet, a number density of inclusion grains having equivalent circle diameters of 4.0 ?m or more is 27 grains/mm2 or less.
    Type: Grant
    Filed: January 21, 2021
    Date of Patent: August 5, 2025
    Assignee: JFE Steel Corporation
    Inventors: Shimpei Yoshioka, Shinjiro Kaneko, Yuma Honda
  • Patent number: 12371766
    Abstract: A martensitic stainless alloy comprising, in percent by weight (wt. %) C >0.50 to 0.60; Si 0.10 to 0.60, Mn 0.40 to 0.80; Cr 13.50 to 14.50; Ni 0 to 1.20; Mo 0.80 to 2.50; N 0.050 to 0.12; Cu 0.10 to 1.50; V max 0.10; S max 0.03; P max 0.03; the balance being Fe an unavoidable impurities.
    Type: Grant
    Filed: June 4, 2020
    Date of Patent: July 29, 2025
    Assignee: Alleima StripTech AB
    Inventors: Sara Wiklund, Jonas Nilsson, Sven-Inge Mattsson, Anders Hoel, Guocai Chai
  • Patent number: 12371767
    Abstract: The present invention relates to a hot-working die steel, a heat treatment method thereof and a hot-working die. Specifically, the present invention discloses a hot-working die steel, its alloying composition comprises, by weight percentage, Cu: 2˜8%, Ni: 0.8˜6%, and Ni:Cu?0.4, C: 0˜0.2%, Mo: 0˜3%, W: 0˜3%, Nb: 0˜0.2%, Mn: 0˜0.8%, Cr: 0˜1%, the balance of Fe and other alloying elements and impurities. The present invention also discloses a heat treatment method for performing on the hot-working die steel. The present invention further discloses a hot-working die formed of the hot-working die steel underwent through heat treatment according to the heat treatment method.
    Type: Grant
    Filed: October 18, 2019
    Date of Patent: July 29, 2025
    Assignee: Ironovation Materials Technology Co., Ltd.
    Inventors: Hongliang Yi, Lianqian Liu, Guodong Wang, Xiaochuan Xiong
  • Patent number: 12358083
    Abstract: A weld filler is proposed which significantly improves the weldability of some nickel-based superalloys and includes the following constituents (in wt %): 11.2%-15.6% chromium (Cr), 9.6%-11.4% cobalt (Co) 2.4%-5.0%, molybdenum (Mo) 0.1%-3.3%, 4.4%-7.5% tungsten (W), 1.4%-2.6% tantalum (Ta), 3.0%-4.8% aluminum (Al), 0.4-1.0% titanium (Ti), 0.07%-0.08% carbon (C), 0.5%-1.4% hafnium (Hf), trace elements, and remainder nickel. A method is also provided. The method includes providing a nickel-based substrate to weld, applying a ductile weld filler having a closely matched coefficient of thermal expansion to a surface of the substrate, applying heat to melt the weld filler to form molten weld filler, welding the substrate with the weld filler at ambient temperature, and resolidifying the molten weld filler to form a solidified joint material.
    Type: Grant
    Filed: May 1, 2018
    Date of Patent: July 15, 2025
    Assignee: SIEMENS ENERGY, INC.
    Inventors: Thaddeus Strusinski, Matthew H. Lang
  • Patent number: 12337531
    Abstract: Examples of a three-dimensional (3D) printing kit include a particulate build material and a binder fluid. The particular build material includes from about 80 wt % to 100 wt % metal particles based on a total weight of the particulate build material. In some examples, the binder fluid includes water, polymer latex particles in an amount ranging from about 1 wt % to about 40 wt % based on a total weight of the binder fluid, and a silane coupling agent adhesion promoter in an amount ranging from about 0.05 wt % to about 3 wt % based on the total weight of the binder fluid. In some other examples, the binder fluid includes water and polymer latex particles, and the 3D printing kit further includes an adhesion promoter fluid which includes water and the silane coupling agent adhesion promoter.
    Type: Grant
    Filed: August 22, 2018
    Date of Patent: June 24, 2025
    Assignee: Peridot Print, LLC
    Inventor: Tienteh Chen
  • Patent number: 12338507
    Abstract: The present disclosure relates to methods of producing purified aluminum alloys from aluminum alloy scrap by producing a melt of the aluminum alloy scrap, adding one or more intermetallic former materials, producing iron-bearing intermetallic particles, removing the iron-bearing intermetallic particles, and solidifying the low-iron melt.
    Type: Grant
    Filed: December 28, 2018
    Date of Patent: June 24, 2025
    Assignee: ALCOA USA CORP.
    Inventors: Xinyan Yan, Francis Caron
  • Patent number: 12338505
    Abstract: A steel sheet having a steel microstructure including, by area %, martensite in a range of 20% or more and 100% or less, ferrite in a range of 0% or more and 80% or less, and the balance being 5% or less. A residual stress generated at the transverse center of the steel sheet when the steel sheet is subjected to a V-bending process is 800 MPa or less. A residual stress generated at the transverse end of the steel sheet when the steel sheet is subjected to a V-bending process is 90% or more and 110% or less of the residual stress generated at the transverse center of the steel sheet. The maximum amount of warpage of the steel sheet sheared to a length of 1 m in the longitudinal direction is 15 mm or less.
    Type: Grant
    Filed: August 25, 2020
    Date of Patent: June 24, 2025
    Assignee: JFE STEEL CORPORATION
    Inventors: Takuya Hirashima, Shimpei Yoshioka, Shinjiro Kaneko, Soshi Yoshimoto, Tomohiro Hashimukai, Yoshihiko Ono
  • Patent number: 12311439
    Abstract: A method may include controlling, by a computing device, an energy source to form a melt pool at a build surface; and controlling, by the computing device, a material delivery device to direct a powder at the melt pool to form the seal fin comprising a metal matrix composite on the build surface, wherein the metal matrix composite comprises a matrix material and a reinforcement phase.
    Type: Grant
    Filed: September 22, 2021
    Date of Patent: May 27, 2025
    Assignee: Rolls-Royce Corporation
    Inventors: Scott Nelson, John Grubbs, Stephanie Gong
  • Patent number: 12300658
    Abstract: In a copper alloy bonding wire for semiconductor devices, the bonding longevity of a ball bonded part under high-temperature and high-humidity environments is improved. The copper alloy bonding wire for semiconductor devices includes in total 0.03% by mass or more to 3% by mass or less of at least one or more kinds of elements selected from Ni, Zn, Ga, Ge, Rh, In, Ir, and Pt (first element), with the balance Cu and inevitable impurities. The inclusion of a predetermined amount of the first element suppresses production of an intermetallic compound susceptible to corrosion under high-temperature and high-humidity environments at the wire bonding interface and improves the bonding longevity of a ball bonded part.
    Type: Grant
    Filed: September 12, 2022
    Date of Patent: May 13, 2025
    Assignees: NIPPON MICROMETAL CORPORATION, NIPPON STEEL CHEMICAL & MATERIAL CO., LTD.
    Inventors: Daizo Oda, Takashi Yamada, Motoki Eto, Teruo Haibara, Tomohiro Uno
  • Patent number: 12296387
    Abstract: Described herein are kits, methods, and systems for printing metal three-dimensional objects. In an example, described is a kit for three-dimensional printing comprising: powdered metal build material; and a binding fluid comprising a liquid vehicle, metal or metal precursor particles, and latex polymer particles dispersed in the liquid vehicle, wherein the latex polymer particles have an average particle size of from about 10 nm to about 300 nm, and wherein the metal or metal precursor particles comprise metal nanoparticles, metal oxide nanoparticles, metal oxide nanoparticles and a reducing agent, or combinations thereof.
    Type: Grant
    Filed: March 15, 2019
    Date of Patent: May 13, 2025
    Assignee: Peridot Print LLC
    Inventors: Vladek Kasperchik, Krzysztof Nauka, Mohammed S. Shaarawi
  • Patent number: 12291768
    Abstract: A method is provided for artificially ageing a material, comprising heating the material according to a predefined temperature profile, wherein the temperature profile comprises a variable target temperature; and applying a paint bake cycle to the material.
    Type: Grant
    Filed: August 5, 2016
    Date of Patent: May 6, 2025
    Assignee: IMPERIAL INNOVATIONS LIMITED
    Inventors: Nan Li, Jinghua Zheng, Kailun Zheng, Jianguo Lin, Catrin Davies
  • Patent number: 12291762
    Abstract: A method of manufacturing a cobalt-nickel-containing solution including: preparing a crude nickel hydroxide and/or a crude cobalt hydroxide as a starting material, the crude nickel or cobalt hydroxide containing cobalt and nickel and elements except the cobalt and nickel as impurities, the crude nickel hydroxide containing the nickel more than the cobalt, and the crude cobalt hydroxide containing the cobalt more than the nickel; a water-washing process for obtaining a post-water-washing crude hydroxide from the starting material; a leaching process for obtaining a post-leaching solution from the post-water-washing crude hydroxide; a neutralization process of subjecting the post-leaching solution to neutralization and solid-liquid-separation to remove the impurities as a post-neutralization residue containing one or more of iron, silicon, aluminum, and chromium, thereby obtaining a post-neutralization solution; and an extraction process of subjecting the post-neutralization solution to solvent extraction to ob
    Type: Grant
    Filed: March 16, 2020
    Date of Patent: May 6, 2025
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hideki Ohara, Shota Sanjo, Masatoshi Takano, Satoshi Asano, Hiroshi Kobayashi, Yusuke Senba, Hiroto Watanabe
  • Patent number: 12285801
    Abstract: A print engine of an additive manufacturing system includes a print station configured to hold a removable cartridge. A laser engine including a frame can be positioned to hold at least one removable field replaceable unit that includes at least some laser optics or patterning optics. An optical alignment system can be attached to at least one of the print station or the laser engine to align the field replaceable unit with respect to the removable cartridge.
    Type: Grant
    Filed: May 26, 2021
    Date of Patent: April 29, 2025
    Assignee: Seurat Technologies, Inc.
    Inventors: Andrew J. Bayramian, April L. Cooke, Cote LeBlanc, Drew W. Kissinger, Francis L. Leard, Harold W. Chittick, James A. DeMuth, Jeffrey Jarboe, Joseph Gillespie, Kourosh Kamshad, Nicholas C. Ferreri, Ning Duanmu, Susanne Kras, Summer Kapuaimilia Mundon, Yiyu Shen, J. Thare MacDonald
  • Patent number: 12286684
    Abstract: Disclosed is a process for recovering copper from secondary raw materials including in a feed batch smelting in a furnace a feedstock including copper oxide and elemental iron for forming a concentrated copper intermediate, whereby heat is generated by the redox reactions converting iron to oxide and copper oxide to copper, whereby copper collects in a molten liquid metal phase and iron oxides collect in a supernatant liquid slag phase, whereby at the end of the batch the liquid phases separate and may be removed from the furnace as smelter slag and as the concentrated copper intermediate, wherein during the smelting step an excess of elemental iron is maintained in the furnace relative to the amount required for completing the redox reactions, and further heat input is provided by the injection of an oxygen containing gas for oxidizing the excess iron.
    Type: Grant
    Filed: November 20, 2020
    Date of Patent: April 29, 2025
    Assignee: Aurubis Beerse
    Inventors: Walter Guns, Niko Mollen, Bert Coletti, Steven Smets, Andy Breugelmans, Jan Dirk A. Goris, Yves De Visscher, Charles Geenen
  • Patent number: 12281374
    Abstract: An alloy includes aluminum and magnesium. A method is useful for the preparation of the alloy, and another method is useful for the preparation of a product including the alloy by additive manufacturing. Additionally, a product includes the alloy prepared by additive manufacturing. An aluminum alloy is described which allows for the preparation of aluminum products having good mechanical properties, in particular good tensile strength, good yield strength and good elongation.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: April 22, 2025
    Assignee: Fehrmann Alloys GmbH & Co. KG
    Inventor: Henning Fehrmann
  • Patent number: 12276015
    Abstract: A method of manufacturing a TiAl alloy includes a casting step of melting and casting a TiAl alloy raw material which contains 42 at % or more and 45 at % or less of Al, 3 at % or more and 6 at % or less of Nb, 3 at % or more and 6 at % or less of V, 0.1 at % or more and 0.3 at % or less of B, and the balance being Ti and inevitable impurities, a hot forging step of hot forging the cast TiAl alloy by heating the cast TiAl alloy to a temperature range between 1200° C. or higher and 1350° C. or lower, and a thermal treatment step of holding the hot-forged TiAl alloy at a temperature range between 1220° C. or higher and 1300° C. or lower for a hour range between 1 hour or longer and 5 hours or shorter, applying a first thermal treatment to the hot-forged TiAl alloy, cooling the TiAl alloy subjected to the first thermal treatment to a temperature range between 1000° C. or higher and 1100° C. or lower at a cooling rate of 400° C.
    Type: Grant
    Filed: October 13, 2021
    Date of Patent: April 15, 2025
    Assignee: IHI Corporation
    Inventor: Keiji Kubushiro
  • Patent number: 12270097
    Abstract: The invention provides a preparation method of a nickel-based wrought superalloy wheel disk forging used at high temperature, in which the alloy has high content of solution strengthening elements W, Mo and strengthening phase ?? phase forming elements Al, Ti, Nb and ?? phase content reaches 55-65%. In view of a series of technical problems caused by high ?? phase to alloy smelting and forging, the high-temperature stress relief annealing, low-temperature stress relief annealing process of steel ingot and high temperature homogenizing annealing of steel bar were proposed by optimizing the thermal process of wheel disk forging and controlling the precipitation and dissolution of ?? phase.
    Type: Grant
    Filed: December 29, 2021
    Date of Patent: April 8, 2025
    Assignee: Gaona Aero Material Co., Ltd.
    Inventors: Shuo Huang, Beijiang Zhang, Wenyun Zhang, Heyong Qin, Ran Duan, Guangpu Zhao, Guohua Xu, Shifu Chen, Qiang Tian
  • Patent number: 12269533
    Abstract: A method for producing a welded blank (1) includes providing two precoated sheets (2), butt welding the precoated sheets (2) using a filler wire. The precoating (5) entirely covers at least one face (4) of each sheet (2) at the time of butt welding. The filler wire (20) has a carbon content between 0.01 wt. % and 0.45 wt. %. The composition of the filler wire (20) and the proportion of filler wire (20) added to the weld pool is chosen such that the weld joint (22) has (a) a quenching factor FTWJ: FTWJ?0.9FTBM?0, where FTBM is a quenching factor of the least hardenable substrate (3), and FTWJ and FTBM are determined: FT=128+1553×C+55×Mn+267×Si+49×Ni+5×Cr?79×Al?2×Ni2?1532×C2?5×Mn2?127×Si2?40×C×Ni?4×Ni×Mn, and (b) a carbon content CWJ<0.15 wt. % or, if CWJ?0.15 wt. %, a softening factor FAWJ such that FAWJ>5000, where FA=10291+4384.1×Mo+3676.9Si?522.64×Al?2221.2×Cr?118.11×Ni?1565.1×C?246.67×Mn.
    Type: Grant
    Filed: August 16, 2023
    Date of Patent: April 8, 2025
    Assignee: ArcelorMittal
    Inventors: Cristian Alvarez, Thierry Lizon, Maria Poirier
  • Patent number: 12270089
    Abstract: The present invention relates to a method for extracting a refractory metal selected from Nb, Ta, Mo, W and V, from a solid material comprising the refractory metal in an oxidised form, the method using a layered double hydroxide, and the use of a layered double hydroxide for extracting or purifying a refractory metal selected from Nb, Ta, Mo, W and V.
    Type: Grant
    Filed: July 22, 2020
    Date of Patent: April 8, 2025
    Assignees: PARIS SCIENCES ET LETTRES, ECOLE NATIONALE SUPERIEURE DE CHIMIE DE PARIS
    Inventors: Grégory Lefevre, Thomas Degabriel
  • Patent number: 12264388
    Abstract: Provided is an electric-resistance-welded steel pipe or tube for hollow stabilizer excellent in corrosion fatigue resistance having: a chemical composition containing, in mass %, C: 0.15% or more and less than 0.20%, Si: 0.1% or more and 1.0% or less, Mn: 0.1% or more and 2.0% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.01% or more and 0.10% or less, Ti: more than 0.05% and 0.1% or less, B: 0.0005% or more and 0.005% or less, Ca: 0.0001% or more and 0.0050% or less, and N: 0.0050% or less, with the balance being Fe and inevitable impurities; and a microstructure containing TiS and MnS particles which each have a particle size of 10 ?m or more, the TiS and MnS particles having a cleanliness of 0% or more and 0.1% or less as measured by a point counting method according to JIS G 0555.
    Type: Grant
    Filed: February 12, 2020
    Date of Patent: April 1, 2025
    Assignee: JFE STEEL CORPORATION
    Inventors: Ryoji Matsui, Masatoshi Aratani, Tomonori Kondou