Patents Examined by Nicholas A Wang
  • Patent number: 11459639
    Abstract: Graphite-containing brass alloy billets having less than 0.25 wt. % lead and a method of manufacturing relating thereto are provided. The method includes forming a brass powder and mixing the brass powder with graphite and one or more binders. The brass powder contains copper and zinc and may be formed using water atomization. The brass-powder mixture is compacted to form an initial billet. The initial billet may be subjected to one or more heating treatments. A first heating treatment may be used to remove the one or more binders. An optional second heating treatment may be used to deoxidize the binder-free billet. An optional third heating treatment that includes applying a pressure may be used to densify the binder-free billet. A third heating treatment may sinter the compact to form the workable graphite-containing brass alloy billet.
    Type: Grant
    Filed: January 23, 2020
    Date of Patent: October 4, 2022
    Assignee: Mueller Industries, Inc.
    Inventors: Christopher Todd Kidder, Barry George Munce, Steffen Sigloch
  • Patent number: 11447851
    Abstract: New 6xxx aluminum alloy sheet products and methods of making the same are disclosed. The new methods may include preparing a 6xxx aluminum alloy sheet product for solution heat treatment, solution heat treating and then quenching the 6xxx aluminum alloy sheet product, and then exposing the 6xxx aluminum alloy sheet product to a treatment temperature of from 30° C. to 60° C. for 0.2 to 300 seconds. After the exposing step, the 6xxx aluminum alloy sheet product may be coiled and then placed in an ambient environment. Due to the post-quench heating and subsequent exposure to ambient, a preselected amount of Newtonian cooling may be induced, thereby creating a unique and consistent microstructure within the 6xxx aluminum alloy sheet products.
    Type: Grant
    Filed: May 26, 2016
    Date of Patent: September 20, 2022
    Assignee: Arconic Technologies LLC
    Inventors: James Daniel Bryant, Colleen E. Weller, Dirk C. Mooy, Zachariah D. Meissen
  • Patent number: 11447850
    Abstract: A wear-resistant component includes a substrate formed from a metal, defining a bore, and having a bore surface. The substrate includes a first region having a first microstructure adjacent the bore surface and a first average particle size. The substrate also includes a second region having a second microstructure adjacent the first microstructure and a second average particle size. The first average particle size is larger than the second average particle size. A system and a method of forming the wear-resistant coating are also described.
    Type: Grant
    Filed: April 25, 2019
    Date of Patent: September 20, 2022
    Assignee: GM Global Technology Operations LLC
    Inventors: Zhe Li, Wenying Yang, Qigui Wang, Dale A. Gerard
  • Patent number: 11440099
    Abstract: Processes and systems that include one or more laser beam sources configured to provide laser irradiation with one or more laser pulse groups to at least a portion of powder particles on a solid surface at one or multiple locations thereof. Sintering laser pulse(s) is provided to induce coalition of at least some of the powder particles into a more continuous medium, and pressing laser pulse(s) is provided to produce pressure pulse(s) on at least a portion of the powder particles and/or the more continuous medium. Laser pulse groups may include one or more of the sintering laser pulses followed by one or more of the pressing laser pulses with a time delay between a last of the sintering laser pulse(s) and a first of the pressing laser pulse(s).
    Type: Grant
    Filed: May 31, 2019
    Date of Patent: September 13, 2022
    Assignee: Purdue Research Foundation
    Inventor: Benxin Wu
  • Patent number: 11441218
    Abstract: An object of the present invention is to provide a Mn-based alloy exhibiting metamagnetism over a wide temperature range. A Mn-based alloy according to the present invention is a MnAl alloy having metamagnetism. The metamagnetism refers to a property in which magnetism undergoes transition from paramagnetism or antiferromagnetism to ferromagnetism by a magnetic field. In the MnAl alloy, an antiferromagnetic state is adequately stable, so that by imparting AFM-FM transition type metamagnetism (the type of metamagnetism undergoing transition from antiferromagnetism to ferromagnetism), it is possible to obtain metamagnetism over a wide temperature range, particularly, over a temperature range of ?100° C. to 200° C.
    Type: Grant
    Filed: December 27, 2017
    Date of Patent: September 13, 2022
    Assignee: TDK CORPORATION
    Inventors: Suguru Satoh, Shuichiro Irie, Yasunao Miura
  • Patent number: 11440094
    Abstract: Graphite-containing brass alloy billets having less than 0.25 wt. % lead and a method of manufacturing relating thereto are provided. The method includes forming a brass powder and mixing the brass powder with graphite and one or more binders. The brass powder contains copper and zinc and may be formed using water atomization. The brass-powder mixture is compacted to form an initial billet. The initial billet may be subjected to one or more heating treatments. A first heating treatment may be used to remove the one or more binders. An optional second heating treatment may be used to deoxidize the binder-free billet. A third heating treatment may sinter the compact to form the workable graphite-containing brass alloy billet.
    Type: Grant
    Filed: March 12, 2019
    Date of Patent: September 13, 2022
    Assignee: Mueller Industries, Inc.
    Inventors: Barry George Munce, Christopher Todd Kidder, Steffen Sigloch
  • Patent number: 11441203
    Abstract: The invention is intended to provide a method for quenching a steel pipe, equipment for quenching a steel pipe, and a method of manufacturing a steel pipe that enable a steel pipe to be conveyed at high speed. The method for quenching a steel pipe includes the steps of: conveying a steel pipe onto a rotatable supporting member using a walking-arm type revolving conveyance apparatus; and rapidly cooling the steel pipe with first spray nozzles disposed above the pipe while the steel pipe is being rotated about a pipe axis of the steel pipe on the rotatable supporting member in a state where movements of the steel pipe in a direction parallel to and in a direction perpendicular to the pipe axis are stopped.
    Type: Grant
    Filed: November 20, 2018
    Date of Patent: September 13, 2022
    Assignee: JFE Steel Corporation
    Inventors: Hiroyuki Fukuda, Hiroyuki Yamasaki, Yasuhiro Nagayama, Ryosuke Tachi, Shunsuke Sasaki
  • Patent number: 11437616
    Abstract: The disclosure describes a nanowire for an anode material of a lithium ion cell and a method of preparing the same. The nanowire includes silicon (Si) and germanium (Ge). The nanowire has a content of the silicon (Si) higher than a content of the germanium (Ge) at a surface thereof, and has the content of germanium (Ge) higher than the content of the silicon (Si) at an inner part thereof.
    Type: Grant
    Filed: March 13, 2019
    Date of Patent: September 6, 2022
    Assignees: INSTITUTE FOR BASIC SCIENCE, POSTECH ACADEMY-INDUSTRY FOUNDATION
    Inventors: Hee Cheul Choi, Hyungki Kim
  • Patent number: 11413709
    Abstract: A SnAgCuSb-based Pb-free solder alloy is disclosed. The disclosed solder alloy is particularly suitable for, but not limited to, producing solder joints, in the form of solder preforms, solder balls, solder powder, or solder paste (a mixture of solder powder and flux), for harsh environment electronics.
    Type: Grant
    Filed: September 30, 2019
    Date of Patent: August 16, 2022
    Assignee: INDIUM CORPORATION
    Inventors: Weiping Liu, Ning-Cheng Lee
  • Patent number: 11414732
    Abstract: Provided are a ferritic stainless steel for automotive exhaust systems with improved heat resistance and condensate corrosion resistance and a method for manufacturing the same. The ferritic stainless steel according to an exemplary embodiment of the present invention includes a stainless steel base material comprising, in % by weight, C: 0.01% or less, Si: 0.5 to 1.0%, Mn: 0.5% or less, P: 0.035% or less, S: 0.01% or less, Cr: 11 to 18%, N: 0.013% or less, Ti: 0.15 to 0.5%, Sn: 0.03 to 0.5%, and the remainder of Fe and other inevitable impurities, and an Al-plated layer formed on the stainless steel base material, wherein the ferritic stainless steel comprises a plating compound comprising (Al19FeMnSi2)5.31 (Aluminum Iron Manganese Silicide) at an interface between the stainless steel base material and the Al-plated layer.
    Type: Grant
    Filed: November 27, 2017
    Date of Patent: August 16, 2022
    Assignee: POSCO
    Inventor: Hyung Joon Kim
  • Patent number: 11408046
    Abstract: High strength steel sheet having a tensile strength of 800 MPa or more comprising a middle part in sheet thickness and a soft surface layer arranged at one side or both sides of the middle part in sheet thickness, wherein each soft surface layer has a thickness of more than 10 ?M and 30% or less of the sheet thickness, the soft surface layer has an average Vickers hardness of more than 0.60 time and 0.90 time or less the average Vickers hardness of the sheet thickness 1/2 position, and the soft surface layer has a nano-hardness standard deviation of 0.8 or less is provided.
    Type: Grant
    Filed: February 20, 2018
    Date of Patent: August 9, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yuya Suzuki, Katsuya Nakano, Genki Abukawa, Kunio Hayashi
  • Patent number: 11371120
    Abstract: A high-temperature, high-strength, oxidation-resistant cobalt-nickel base alloy is disclosed. The alloy includes, in weight percent: about 3.5 to about 4.9% of Al, about 12.2 to about 16.0% of W, about 24.5 to about 32.0% Ni, about 6.5% to about 10.0% Cr, about 5.9% to about 11.0% Ta, and the balance Co and incidental impurities. A method of making an article having high-temperature strength, cyclic oxidation resistance and corrosion resistance is disclosed. The method includes forming a high-temperature, high-strength, oxidation-resistant cobalt-nickel base alloy as described herein; forming an article from the alloy; solution-treating the alloy by a solution heat treatment; and aging the alloy by providing at least one aging heat treatment at an aging temperature that is less than the gamma-prime solvus temperature, wherein the alloy is configured to form a continuous, protective, adherent oxide layer on an alloy surface upon exposure to a high-temperature oxidizing environment.
    Type: Grant
    Filed: March 10, 2019
    Date of Patent: June 28, 2022
    Assignee: General Electric Company
    Inventors: Akane Suzuki, Andrew John Elliott, Michael Francis Xavier Gigliotti, Jr., Kathleen Blanche Morey, Pazhayannur Subramanian
  • Patent number: 11326234
    Abstract: A cold-rolled steel sheet is provided that has a tensile strength of 980 MPa or more, and has a prescribed chemical composition. The microstructure is composed of, in area %, ferrite: 1 to 29%, retained austenite: 5 to 20%, martensite: less than 10%, pearlite: less than 5%, and the balance: bainite and/or tempered martensite. The total sum of the lengths of phase boundaries where ferrite comes in contact with martensite or retained austenite having a circle-equivalent radius of 1 ?m or more is 100 ?m or less per 1000 ?m2. The cold-rolled steel sheet is excellent in workability and low-temperature toughness, and in particular is excellent in low-temperature toughness after introduction of plastic strain.
    Type: Grant
    Filed: March 31, 2017
    Date of Patent: May 10, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takafumi Yokoyama, Riki Okamoto, Yuji Yamaguchi, Kazuki Shiokawa, Yuichi Nakahira, Hiroyuki Kawata
  • Patent number: 11319620
    Abstract: A martensitic steel alloy is provided. The martensitic steel alloy includes carbon from 0.22 to 0.36 wt. %, manganese from 0.5% to 2.0% wt. %, and chromium in an amount less than 0.10 wt. %. and a carbon equivalent Ceq of less than 0.44 in which Ceq=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15. Ceq is the carbon equivalent, C, Mn, Cr, Mo, V, Ni, and Cu are in wt. % of the elements in the alloy. The alloy has an ultimate tensile strength of at least 1700 MPa.
    Type: Grant
    Filed: September 13, 2019
    Date of Patent: May 3, 2022
    Assignee: ArcelorMittal
    Inventors: Rongjie Song, Narayan S. Pottore
  • Patent number: 11319605
    Abstract: A heat treatment apparatus that thermally treats an annular workpiece formed of a steel material by inductively heating the workpiece includes a treatment tank in which the workpiece is set and thermally treated, a holding portion that holds the workpiece at a predetermined position, an induction heating coil that surrounds the workpiece to inductively heat the workpiece, and a cooling medium that cools surfaces of the workpiece during the induction heating of the workpiece.
    Type: Grant
    Filed: June 28, 2018
    Date of Patent: May 3, 2022
    Assignee: JTEKT CORPORATION
    Inventors: Wataru Yoshida, Towako Matsui, Katsuhiko Kizawa, Takashi Sada, Tsuyoshi Mikami
  • Patent number: 11299792
    Abstract: A non-oriented electrical steel sheet according to an embodiment of the present invention includes Ti at 0.0030 wt % or less (excluding 0 wt %), Nb at 0.0035 wt % or less (excluding 0 wt %), V at 0.0040 wt % or less (excluding 0 wt %), B at 0.0003 wt % to 0.0020 wt %, and the remaining portion including Fe and other inevitably added impurities, wherein a value of ([Ti]+0.8[Nb]+0.5[V])/(10*[B]) may be 0.17 to 7.8.
    Type: Grant
    Filed: December 21, 2015
    Date of Patent: April 12, 2022
    Assignee: POSCO
    Inventors: Jae-Hoon Kim, Jong Uk Ryu, Seung Il Kim, Sin Young Jung, Su Yong Sin, Sang Woo Lee
  • Patent number: 11289248
    Abstract: A magnetocaloric material comprising a La—Fe—Si based alloy composition that is compositionally modified to include a small but effective amount of at least one of Al, Ga, and In to improve mechanical stability of the alloy (substantially reduce alloy brittleness), improve thermal conductivity, and preserve comparable or provide improved magnetocaloric effects. The alloy composition may be further modified by inclusion of at least one of Co, Mn, Cr, and V as well as interstitial hydrogen.
    Type: Grant
    Filed: February 11, 2019
    Date of Patent: March 29, 2022
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: Arjun K. Pathak, Yaroslav Mudryk, Oleksandr Dolotko, Vitalij K. Pecharsky
  • Patent number: 11268175
    Abstract: An aspect of the present invention relates to a high-strength steel, having excellent fracture initiation resistance and fracture propagation arrestability at low temperature.
    Type: Grant
    Filed: December 22, 2017
    Date of Patent: March 8, 2022
    Assignee: POSCO
    Inventors: Kyung-Keun Um, Woo-Gyeom Kim, Woo-Yeol Cha, Jin-Woo Chae
  • Patent number: 11253915
    Abstract: Disclosed are an apparatus and method for densifying or compacting powder material in the supply bin of an additive manufacture machine to improve the quality of the object being made. For example, a removable or portable apparatus can be applied to the surface of the supply bin once the bin has been filled. The apparatus can include a vibrational component that agitates the underlying powder to compact the material. The apparatus can then be removed during the remainder of the additive manufacturing process, which then follows in its normal course. A vacuum can also be used the remove of air or other gases that are emitted during the compaction process, for example, as voids are filled during densification.
    Type: Grant
    Filed: August 22, 2017
    Date of Patent: February 22, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Ankit Saharan, III, Erling Richard LaSalle
  • Patent number: 11241736
    Abstract: The present invention relates to a powder mixture for iron-based powder metallurgy which is obtained by mixing an iron-based powder and at least one kind of powders selected from the group consisting of a Ca—Al—Si-based composite oxide powder and a Ca—Mg—Si-based composite oxide powder, in which with a peak height of a main phase exhibiting the highest peak intensity by X-ray diffraction as 100, the composite oxide powder has a relative height of 40% or less, with respect to the main phase, of a peak height of a second phase having the second highest peak intensity.
    Type: Grant
    Filed: November 1, 2017
    Date of Patent: February 8, 2022
    Assignee: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)
    Inventor: Nobuaki Akagi