Patents Examined by Peter Radkowski
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Patent number: 10712510Abstract: A fiber optic ferrule and a guide pin clamp allows for changing guide pins in the field. The guide pin clamp has a forward clamp portion, a rearward clamp portion configured to engage the biasing spring and a guide pin retaining plate. The forward clamp portion and the rearward clamp portion move relative to one another to also move guide pin retaining plate from a first position to a second position to allow for the removal or insertion of guide pins.Type: GrantFiled: February 1, 2019Date of Patent: July 14, 2020Assignee: US Conec, LtdInventors: Darrell R. Childers, Craig M. Conrad, Jason Higley, Jillcha F. Wakjira, Myron W. Yount
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Patent number: 10712519Abstract: Embodiments of a furcated optical fiber cable are provided. A main distribution cable has optical fibers surrounded by a cable jacket. The optical fibers are divided into at least two furcation legs. A furcation plug is located at a transition point between the main distribution cable and the at least two furcation legs. The furcation plug surrounds at least a portion of the main distribution cable and each of the at least two furcation legs. Optical connectors are provided for each of the at least two furcation legs, and each connector includes optical fibers that are spliced at a splice location to the optical fibers of the connector's respective furcation leg. The splice location is closer to the connector than to the furcation plug. A method of furcating an optical fiber cable and a pulling configuration for the furcated optical fiber cable are also provided.Type: GrantFiled: June 19, 2018Date of Patent: July 14, 2020Assignee: CORNING RESEARCH & DEVELOPMENT CORPORATIONInventors: Michael Todd Faulkner, Lars Kristian Nielsen
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Patent number: 10705297Abstract: A method of launching a spacecraft into low Earth orbit using a non-line-of-sight optical power transfer system. The method includes generating optical power at a base station and using an optical fiber to transmit the optical power generated to a launch vehicle via an actively cooled fiber spooler thereon. The optical power received by the launch vehicle is converted to another form of energy usable by the launch vehicle. The optical power is optically focused into a reaction chamber to impinge on a refractory target. A working fluid is regeneratively fed to a heat exchanger contained within the actively cooled fiber spooler. The working fluid is pre-heated within the heat exchanger and injected into the reaction chamber where the working fluid heats and expands. The exhaust is channeled through a rocket nozzle to produce thrust. In an alternative embodiment, the optical fiber expended during launch of a spacecraft is recovered.Type: GrantFiled: October 25, 2018Date of Patent: July 7, 2020Assignee: Stone Aerospace, Inc.Inventors: William C. Stone, Bartholomew P. Hogan
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Patent number: 10705296Abstract: An optical energy transfer and conversion system comprising a fiber spooler and an electrical power extraction subsystem connected to the spooler with an optical waveguide. Optical energy is generated at and transferred from a base station through fiber wrapped around the spooler, and ultimately to the power extraction system at a remote mobility platform for conversion to another form of energy. The fiber spooler may reside on the remote mobility platform which may be a vehicle, or apparatus that is either self-propelled or is carried by a secondary mobility platform either on land, under the sea, in the air or in space.Type: GrantFiled: January 15, 2018Date of Patent: July 7, 2020Assignee: Stone Aerospace, Inc.Inventors: William C. Stone, Bartholomew P. Hogan
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Patent number: 10705348Abstract: An optical power control system includes a laser source to provide an optical beam, a variable beam characteristics (VBC) fiber, and a controller operatively coupled to the VBC fiber and configured to control, in response to information indicating change in optical power of the optical beam, different states of perturbation so as to control optical power density.Type: GrantFiled: March 28, 2018Date of Patent: July 7, 2020Assignee: nLIGHT, Inc.Inventors: Robert J. Martinsen, Jacob L. Bell, Dahv A.V. Kliner, Roger L. Farrow
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Patent number: 10690928Abstract: An apparatus for heat deposition in additive manufacturing may include: a first optical beam source configured to generate a first optical beam; a second optical beam source configured to generate a second optical beam; and/or an optical system. The optical system may be configured to move the generated first optical beam over a target area. The optical system may be further configured to move the generated second optical beam over the target area so that a path of the second optical beam moving over the target area is dithered about a path of the first optical beam moving over the target area. The optical system may be configured to focus the generated first optical beam at a plane of a target area. The optical system may be further configured to focus the generated second optical beam at the plane of the target area.Type: GrantFiled: February 26, 2018Date of Patent: June 23, 2020Assignee: NLIGHT, INC.Inventors: Scott Karlsen, Robert Martinsen, Dahv A. V. Kliner, Roger Farrow
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Patent number: 10684527Abstract: An optical phase shifter may include a waveguide core that has a top surface, and a semiconductor contact that is laterally displaced relative to the waveguide core and is electrically connected to the waveguide core. A top surface of the semiconductor contact is above the top surface of the waveguide core. The waveguide core may include a p-type core region and an n-type core region. A p-type semiconductor region may be in physical contact with the n-type core region of the waveguide core, and an n-type semiconductor region may be in physical contact with the p-type core region of the waveguide core. A phase shifter region and a light-emitting region may be disposed at different depth levels, and the light-emitting region may emit light from a phase shifter region that is in a position adjacent to the light-emitting region.Type: GrantFiled: March 21, 2019Date of Patent: June 16, 2020Assignee: Analog Photonics LLCInventors: Michael Watts, Ehsan Hosseini, Christopher Poulton, Erman Timurdogan
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Patent number: 10684487Abstract: An optical beam delivery system, includes: an optical beam source; a fiber assembly situated to receive and modify one or more beam characteristics of an optical beam; and a nonlinear frequency-conversion stage in optical communication with the fiber assembly and situated to receive and frequency-convert an optical beam from a first wavelength to one or more second wavelengths. The fiber assembly includes: a first length of fiber comprising a first RIP formed to enable modification of the one or more beam characteristics of the optical beam by a perturbation device, and a second length of fiber having a second RIP coupled to the first length of fiber, the second RIP formed to confine at least a portion of modified beam characteristics of the optical beam within one or more confinement regions. The first RIP and the second RIP are different.Type: GrantFiled: March 28, 2018Date of Patent: June 16, 2020Assignee: nLIGHT, Inc.Inventors: Brian Victor, Jacob L. Bell, Dahv A. V. Kliner, Roger Farrow
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Patent number: 10682726Abstract: An optical beam delivery device. The device comprises a first length of fiber comprising a first RIP formed to enable the adjusting of one or more beam characteristics of an optical beam by a perturbation device. The optical beam delivery device further comprises a second length of fiber having a proximal end for receiving the optical beam from the first length of fiber and a distal end. The proximal end is coupled to the first length of fiber. The second length of fiber comprises a second RIP formed to confine at least a portion of the optical beam within one or more confinement regions. A beam modification structure is disposed at, or a distance from, the distal end of the second length of fiber. The beam modification structure is configured to modify at least one property of the optical beam chosen from beam divergence properties, beam spatial properties and beam directional characteristics.Type: GrantFiled: March 28, 2018Date of Patent: June 16, 2020Assignee: nLIGHT, Inc.Inventors: Ken Gross, Dahv A. V. Kliner, Roger Farrow
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Patent number: 10677984Abstract: Disclosed are an optical beam delivery device, systems, and methods for sequentially adjusting, with respect to members of a set of confinement regions, a propagation path for establishing a controllable, temporally apparent intensity distribution. The disclosed techniques entail applying to a variable beam characteristics (VBC) fiber different states perturbation to change the propagation path and the members of the set of confinement regions through which a confined portion of an adjusted optical beam propagates, thereby establishing at an output end of the VBC fiber the controllable, temporally apparent intensity distribution.Type: GrantFiled: March 28, 2018Date of Patent: June 9, 2020Assignee: nLIGHT, Inc.Inventors: Aaron W. Brown, Dahv A. V. Kliner, Roger L. Farrow
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Patent number: 10670872Abstract: An all-fiber optical beam switch mechanism includes a first length of fiber through which an incident optical beam having beam characteristics propagates along a first propagation path and which has a first refractive index profile (RIP). The first RIP enables, in response to an applied perturbation, modification of the optical beam to form an adjusted optical beam that is movable to propagate along a second propagation path. A second length of fiber is coupled to the first length of fiber and formed with multiple spaced-apart, non-coaxial confinement cores. A selected state of applied perturbation moves the second propagation path of the adjusted optical beam to a position of a selected corresponding one of the multiple confinement cores to confine and thereby direct the adjusted optical beam to a corresponding beam output location at the output of the second length of fiber.Type: GrantFiled: March 24, 2018Date of Patent: June 2, 2020Assignee: nLIGHT, Inc.Inventors: Scott R. Karlsen, Brian M. Victor, Roger L. Farrow
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Patent number: 10673198Abstract: Methods, apparatus, and systems comprising a fiber-coupled laser and time-varying beam characteristics. A laser may generate an optical beam that is launched into one or more lengths of fiber, at least one of which comprises a confinement region that is optically coupled to an output. A perturbation device may modulate, through action upon the one or more lengths of fiber, a beam characteristic over a time period during which the laser is energized. A controller may cause the perturbation device to act upon the one or more lengths of fiber to impart a time-averaged beam characteristic and/or to induce a continuous variation in one or more beam characteristics during system use. A process monitor may sense a metric external to the optical system, and a feedback signal from the process monitor may be coupled into the controller. Dynamic beam characteristics may be modulated based on the feedback signal.Type: GrantFiled: March 28, 2018Date of Patent: June 2, 2020Assignee: NLIGHT, INC.Inventors: Dahv A. V. Kliner, Brian Victor, Lynn Sheehan, Aaron Brown
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Patent number: 10668567Abstract: Disclosed herein are methods, apparatus, and systems for a multi-operation optical beam delivery device having a laser source to generate the optical beam. A beam characteristic conditioner that, in response to a control input indicating a change between the different laser process operations, controllably modifies the beam characteristics for a corresponding laser process operation of the different laser process operations. A delivery fiber has an input end coupled to the beam characteristic conditioner and an output end coupled to a process head for performing the corresponding laser process operation.Type: GrantFiled: March 22, 2018Date of Patent: June 2, 2020Assignee: nLIGHT, Inc.Inventors: Brian M. Victor, Ken Gross, Aaron W. Brown, Dahv A. V. Kliner
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Patent number: 10673199Abstract: Methods, apparatus, and systems for active saturable absorbance of an optical beam. An active saturable absorber may comprise an optical input to receive an optical beam, and one or more lengths of fiber between the optical input and an optical output. At least one of the lengths of fiber comprises a confinement region that is optically coupled to the output. The active saturable absorber may further comprise an optical detector to sense a characteristic of the optical beam, such as power. The active saturable absorber may further comprise a perturbation device to modulate, through action upon the one or more lengths of fiber, a transmittance of the beam through a fiber confinement region from a lower transmittance level to a higher transmittance level based on an indication of the characteristic sensed while the transmittance level is low.Type: GrantFiled: March 16, 2018Date of Patent: June 2, 2020Assignee: NLIGHT, INC.Inventor: Dahv A. V. Kliner
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Patent number: 10668535Abstract: A method of making a three-dimensional object. The method comprises: a) positioning a layer of particles over a build plate; b) exposing the layer of particles to a first laser beam having a first set of beam characteristics, thereby heating the layer sufficiently to fuse at least a portion of the particles together to form a build layer; c) exposing a first region of one of i) the layer of particles or ii) the build layer to a second laser beam having a second set of beam characteristics to provide a first temperature profile for the first region; and d) exposing a second region of one of i) the layer of particles or ii) the build layer to a third laser beam having a third set of beam characteristics to provide a second temperature profile for the second region, the second temperature profile being different than the first temperature profile, wherein both the first region and the second region are in the layer of particles or both the first region and the second region are in the build layer.Type: GrantFiled: January 29, 2018Date of Patent: June 2, 2020Assignee: NLIGHT, INC.Inventors: Aaron Brown, Keith Kennedy, David Dawson, Robert Martinsen, Roger Farrow, Dahv A. V. Kliner
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Patent number: 10673197Abstract: Methods, apparatus, and systems for modulation of a laser beam. An optical modulator may comprise an optical input to receive an optical beam, and one or more lengths of fiber between the optical input and an optical output. At least one of the lengths of fiber comprises a confinement region that is optically coupled to the output. The optical modulator may further comprise a perturbation device to modulate, through action upon the one or more lengths of fiber, a transmittance of the beam through the confinement region from a first transmittance level at a first time instance to a second transmittance level at a second time instance. The optical modulator may further comprise a controller input coupled to the perturbation device, wherein the perturbation device is to act upon the one or more lengths of fiber in response to a control signal received through the controller input.Type: GrantFiled: March 16, 2018Date of Patent: June 2, 2020Assignee: NLIGHT, INC.Inventors: Dahv A. V. Kliner, Roger Farrow
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Patent number: 10668537Abstract: An apparatus for temperature control in additive manufacturing may include: an optical beam source configured to generate one or more optical beams; a homogenizer configured to flatten an irradiance profile of the generated one or more optical beams; and/or an optical system configured to form the generated one or more optical beams so as to match a portion of a shape of a powder bed. The apparatus may include optical beam sources configured to generate two or more optical beams; and/or an optical system configured to form the generated two or more optical beams to match the portion of the shape of the powder bed. The apparatus, using the formed one or more optical beams with the flattened irradiance profile or using the formed two or more optical beams, may be configured to pre-heat the powder bed prior to fusing and/or to post-heat the fused powder bed.Type: GrantFiled: March 27, 2018Date of Patent: June 2, 2020Assignee: NLIGHT, INC.Inventors: Scott Karlsen, Dahv A. V. Kliner, Roger Farrow
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Patent number: 10661342Abstract: Additive manufacturing systems and methods for fabricating an article are provided. The additive manufacturing system may include a substrate and a layering device configured to fabricate a first layer of the article on the substrate. The layering device may include an optical beam source configured to generate an optical beam and a variable beam characteristics (VBC) fiber operably coupled with the optical beam source and configured to modify one or more beam characteristics, such as a wavelength, of the optical beam.Type: GrantFiled: March 28, 2018Date of Patent: May 26, 2020Assignee: nLIGHT, Inc.Inventors: Joona Koponen, Dahv A. V. Kliner, Roger Farrow
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Patent number: 10663675Abstract: A method of tuning a fiber optic connector includes: assembling the fiber optic connector to a partially assembled state; tuning the fiber optic connector in the partially assembled state; assembling the fiber optic connector to an assembled state; and tuning the fiber optic connector in the assembled state.Type: GrantFiled: August 21, 2018Date of Patent: May 26, 2020Assignees: CommScope Technologies LLC, Commscope Connectivity Belgium BVBAInventors: Steven C. Zimmel, Michael James Ott, Peter Viviane Leopold Bos, Christopher Stroth
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Patent number: 10663742Abstract: Disclosed herein are methods, apparatus, and systems for perturbing a laser beam propagating within a first length of fiber to adjust one or more beam characteristics of the laser beam in the first length of fiber or a second length of fiber or a combination thereof, coupling the perturbed laser beam into a second length of fiber and maintaining at least a portion of one or more adjusted beam characteristics within a second length of fiber having.Type: GrantFiled: February 27, 2018Date of Patent: May 26, 2020Assignee: NLIGHT, INC.Inventors: Ken Gross, Scott Karlsen, Dahv A. V. Kliner, Roger Farrow