Abstract: In a process for producing a hollow body with a wall which partially comprises foamed thermoplastic material by an extrusion blow molding procedure, a preform which comprises at least first and second layers of which at least one comprises foamable plastics material is first extruded, the layer of foamable material is foamed, and then the preform is expanded in a blow molding mold by the application of an internal pressure. The hollow body may have a welded seam at a region of the hollow body at which an operation of squeezing off excess material has been carried out, the seam being in the form of an outwardly projecting flange web portion and the thickness thereof being such that the layer of foamable material is compressed at least to such an extent that it is not thicker than in the unfoamed condition.

Abstract: In accordance with the instant invention, biaxially-oriented polymer sheet is produced by continuously forging polymer feedstock between pairs of converging opposed surfaces. After it is biaxially-oriented, the sheet product is either cooled or heated while being restrained and advanced. The sheet produced by the process and apparatus has substantially uniform strain distribution over the width and length thereof as well as through the thickness thereof.

Abstract: A pour hole closure for use with an injection foam molding system including a mold assembly having a pour bushing leading to a reaction chamber. A cylinder having a slightly oversized plastic plug extending downwardly therefrom is normally positioned above the pour bushing in the mold assembly. The cylinder is pivotally movable away from its normal position against the force of resilient means. A pour head and nozzle assembly is adapted to move into engagement with the cylinder to move the latter while attaining a position wherein the nozzle is positioned above the pour bushing. The nozzle is lowered to engage the top edge of the pour bushing for injection of foam material into the reaction chamber.

Abstract: A process for producing a filter including a microporous membrane and a supporting structure connected thereto, including producing a mold for the membrane and the supporting structure, filling the mold with a molding material whose solubility can be changed by high energy radiation, and forming the micropores by partial irradiation of the membrane with high energy radiation and removal of the regions having increased solubility. The filter produced according to the above method is a unitary structure with the supporting structure integrally connected to the membrane.

Abstract: Porous membranes are produced by dissolving a film-forming polymer in a good solvent for the polymer, forming a film of the resulting polymer solution, and forcibly contacting saturated steam or mist-containing steam with at least one surface of said film. Such porous membranes have pores having a narrow pore diameter distribution and extending in a direction substantially perpendicular to the membrane surface at a high surface pore density on at least one surface thereof.

Abstract: A method for the manufacture of a mold out of mold material from a previous blank by machining each blank into a desired shape by means of a machine tool controlled by a computer utilizing a dimensioning data set. Each blank is manufactured by feeding an organic polymer material whose melting point is preferably lower than 150.degree. C. in liquid form into a box-shaped container which is open at the top and which corresponds to the dimensions of the desired mold. Waste polymer material from the blank upon machining is recovered and heated to a temperature higher than its melting point, whereupon it is fed onto an existing mold no longer needed, so as to provide a new blank for a new mold.

Abstract: Disclosed is a foamed synthetic fiber characterized in that an organic solvent solution of a thermoplastic polymer admixed with 3-100 weight percent of a compound scarcely soluble or insoluble in the aqueous coagulating bath for wet spinning, which is liquid under normal pressure and has a boiling point of 120.degree. C. or less, as foaming agent is injected as spinning dope into said aqueous coagulating bath and it is foamed in a drying atmosphere at the boiling point or more of the foaming agent and 100.degree. C. or more and has an expansion ratio of 3 percent or more, and the manufacturing method thereof. The foamed synthetic fiber of the present invention is light and bulky, being excellent in warmth-keeping and heat-insulating performance with its appearance, touch and development of color similar to those of an animal hair.

Abstract: A deep drawing process, comprising melt-softening a resin sheet obtained from a resin composition comprising:(a) from 15 to 82% by weight of a propylene-series resin,(b) from 15 to 82% by weight of an ethylene-series resin, and(c) from 3 to 50% by weight of carbon black, each based on the total amount of the components (a), (b), and (c), and(d) from 1 to 50 parts by weight, per 100 parts by weight of the total amount of the components (a), (b), and (c), of an inorganic filler,at a temperature not lower than the melting point of the propylene-series resin and molding the softened resin sheet by differential pressure molding or press molding, wherein the resin sheet is molded at a draw ratio of from 2.0 to 3.5.

Abstract: The invention relates to a process for preparing mineral and in particular, carbon-containing membranes on a porous mineral support. According to the process, at least one layer of a stable emulsion of mineral particles in a solution containing a thermosetting resin is deposited on a permeable, porous, mineral support. The resin undergoes a polycondensation treatment followed by coking, and the coke formed insures the mechanical connection of the mineral particles both to one another and to the support. The membranes produced according to the invention can be used in separating processes, particularly in microfiltration and ultrafiltration.

Abstract: The present invention provides a process for production of expansion-molded articles in a mold of a linear low density polyethylene resin which comprises compressing pre-expanded linear low density polyethylene resin beads having two melting points when measured by differential scanning calorimetry and, when the melting point at a low temperature side and the melting point at a high temperature side are designated T.sub.ML and T.sub.MH respectively, between said two melting points and the peak fusion area at said T.sub.ML is designated A.sub.L and the peak fusion area at said T.sub.MH is designated A.sub.H satisfying:5%.ltoreq.A.sub.H /A.sub.L .ltoreq.

Abstract: An increased volume synthetic fiber consists of a porous central core and a large number of short porous lateral threads integral with the core and distributed along the whole length of the fiber so as to form a voluminous branching structure. The process used to produce the fiber consists of the mixing of a synthetic polymer with an expanding agent which expands when heated, then spinning by melting the mixture which results in the expansion and fringing of the threads produced, caused by the expansion agent, followed by the drawing and fixing of the threads thus produced while they are still hot.

Abstract: Apertured polymeric films for use as a liquid permeable facing material on absorbent products such as diapers and sanitary napkins is textured by a dual embossing process. The film is preferably embossed first with a pronounced, textile-like pattern, then embossed with a finely engraved finish roll to produce a thin, smooth film with a matte finish while retaining the appearance of the previously embossed pattern. The twice embossed film is soft, conformable, and more comfortable against the skin. The embossing sequence may be reversed for some applications.

Abstract: Microporous, asymmetric membranes comprising syndiotactic vinylaromatic polymers having utility as membranes for ultrafiltration or reverse osmosis and a process for their production.

Abstract: A low density extruded structural foam of closed cell structure having good compressive strength comprising a engineered thermoplastic resin, alone, or containing a flame retarding agent and/or nucleating agent, optionally combined with a vinyl aromatic resin, and a blowing agent is produced by feeding said resin, or composition, into a primary extruder wherein mixing, adding a blowing agent which is essentially insoluble in the resin at room temperature but soluble in the melt and further mixing, then optionally passing the mixture to a second, cooling extruder, passing said extruded mixture through a die, then expanding and foaming said composition into a foam article.

Abstract: A method of manufacturing a cosmetic puff for liquid foundation includes forming a latex film coating on one side of a crimp pattern plate by applying a latex film compound thereon. The latex film coated plates are set in a manufacturing framework. The foamed latex foam compound is injected into the manufacturing framework while adding a coagulant and an activator therein to hereby produce a gelled latex foam covered with latex films on both sides. The latex foam and the latex films are simultaneously vulcanized to thereby bond the latex films onto the latex foam. A manufacturing framework for a cosmetic puff is also disclosed.

Abstract: Fiberboard shims are manufactured which contain blocked isocyanates. The blocked isocyanates are blended with the other shim components to ensure complete distribution of the isocyanate into the shim, thereby improving the strength characteristics of the shim while simultaneously simplifying the manufacturing procedure. Further, the need for hazardous solvent-based isocyanates in the workplace is eliminated.

Abstract: There is presented a poly-p-phenylene-terephthalamide film which is excellent in transparency, sufficiently oriented not only in the MD direction but also in the TD direction of the film having strength, elongation, modulus and dimensional stability in both longitudinal and lateral directions, and is also excellent in flatness. The film can be produced by forming an optically anisotropic dope comprising a poly-p-phenyleneterephthalamide having an .eta.inh of 2.5 dl/g or higher and an inorganic strong acid type solvent into a film-shaped dope on a support surface, converting the dope into an optically isotropic dope by water absorption, coagulating the dope, then washing the coagulated product and drying while restricting it shrinkage.

Abstract: A flow molding process and associated molding apparatus for making plastic parts employing a radio-frequency heating field. In a two-piece mold, a diaphragm is supported thereacross and over a foam plastic compound that is disposed in the bottom half of the mold. A fluid is adapted to be introduced into the mold against the diaphragm. The introduction of this fluid is controlled to initially inject the fluid into the mold to cause deflection of the diaphragm to thus expel substantially all air from the mold and to thereafter extract the fluid from the mold during the heating cycle as the material expands, the extraction causing a vacuum that assists in the plastic foam compound expansion.

Abstract: A method of producing a plastic sheet with a porous surface layer suitable for use as, for example, a recording medium on which characters and images are printed by ink jet or thermal-transfer printing method. The method comprises preparing a solution by dissolving two or more kinds of plastics having low levels of miscibility to each other in a solvent, applying said solution to a substrate, passing said substrate with said solution applied thereto through a liquid which dissolves said solvent but does not dissolve said plastics thereby solidifying said plastics, and drying said substrate with the solidified plastic layer. Preferably, two or more kinds of plastics having low levels of miscibility to each other include mainly a material A which is vinyl chloride or its compolymer and a material B which is acrylonitrile or its copolymer.

Abstract: For the production of articles comprising at least one layer of leather or simulated leather material and one layer of a synthetic resin connected to the first-mentioned layer in a shape-mating fashion, a mold cavity is filled with at least one layer of leather or a simulated leather material which later is in contact with at least one of the mold walls, and thereafter a synthetic resin, in the fluid condition or in a condition wherein it is rendered fluid, is introduced into the mold cavity. Finally, the synthetic resin is allowed to penetrate at least partially into the layer of leather or simulated leather material for the purpose of attaining an at least shape-mating bond therewith, and the peripheral edges of the layer of leather or simulated leather material are allowed to be covered by the synthetic resin.