Abstract: The present invention relates to a process for molding a foamed article comprising mixing a polyphenylene sulfide resin with about 0.1 to 10% of an oligomeric sulfone carbonate as a foaming agent and with 0.1 to 2% of a basic catalyst at a temperature of about 150.degree. to 180.degree. C. and then heating the resulting mixture at a temperature of 280.degree.-350.degree. C. to affect a reaction mixture and introducing the reaction mixture into a suitable mold for producing a foamed article.

Abstract: A method of molding expandable thermoplastic polymer beads in a mold to form articles of foamed material comprising: pulsing steam through at least one of the cavities to contact and expand the beads in the cavity for a finite period of time and drawing the steam amongst the beads by providing reduced pressure to at least one of the cavities for the same period of time; and pulsing mist through the expanded beads by providing mist to at least one of the cavities and drawing the mist through the expanded beads by providing reduced pressure to at least one of the cavities for the finite period of time of predetermined duration to form articles of foamed material.

Abstract: A dip molding process for making an integral article having a solid inner surface and a foamed outer cover in which a hot mold is dipped into a solid plastisol which is partially fused before being dipped into a foamable plastisol which is then formed, fused and bonded to the solid plastisol to form an integral article.

Abstract: A control process for foaming and fusing plastics in a foaming and fusing device, and a fusing device for carrying out the process, in which the control process works in cycles, each cycle consists of phases which are at least an injection phase, a heating phase, a fusion phase, a cooling phase and a mould release phase, such phases being started and completed depending on control criteria comprising a time period, a pressure or a temperature limit value for the conditions evolving in the device such control criteria belonging to a certain cycle comprising a control criteria set, and with each cycle quality values of predetermined characteristics determined by measurements taken from the respective plastic part or an agglomerate cake situated in the device, a new set of control criteria being generated for each new cycle from prior control criteria depending from the quality values measured with such prior cycle of the control process, wherein the quality values of each cycle are combined to a deviation which

Abstract: A method of molding and forming a laminated foamable sheet which contains a solid catalyst that is activated at the molding temperature of the laminate. A laminated foamable sheet is first provided by saturating a glass fiber mat with a urethane foam composition containing a solid catalyst of stearate salt and then sandwich it between two layers of cover sheet. The solid catalyst contained in the urethane composition cannot be activated until it is heated to the molding temperature of the laminated sheet. The laminated foamable sheet is then positioned into a mold having two heated platens and a cavity defined therein with the mold temperature set at a temperature of at least that of the melting point of the solid catalyst contained in the urethane composition. The solid catalyst in the composition melts and causes the urethane precursors to start the foaming reaction such that the laminate expands and fills the cavity of the mold.

Abstract: To prevent the staining of a nitrocellulose coated shoe upper by a polyurethane shoe sole prepared from a mixture comprising a polyisocyanate, a polyol, a chain extender, a tertiary amine catalyst, a surfactant and water, an effective amount of a reactive organic halogen compound, preferably a halogenated fire retardant, is added.

Abstract: The present invention relates to a window assembly including a transparent sheet having a layer of retention material adhered thereto, and a method and apparatus for producing such a window assembly. The apparatus includes at least two cooperating mold sections having facing surfaces defining a chamber for receiving the transparent sheet which can be shaped for use as a vehicle backlight. A seal is positioned about a periphery of a predetermined area on a surface of the transparent sheet on which the film is to be formed. The seal, the predetermined surface area of the transparent sheet and the mold define a forming cavity into which is injected a thermosetting polyurethane material. The material is at least partially cured in the cavity. Thereafter, the window assembly is removed from the mold chamber with a polyurethane retention shield adhered to the predetermined surface area.

Abstract: A method for molding 1,4,4a,9a-tetrahydroanthraquinone by cooling and solidifying a melt of 1,4,4a,9a-tetrahydroanthraquinone, which comprises contacting the melt with a cooling surface of a temperature of from about 50.degree. to about 80.degree. C. for solidification, and peeling off the solidified product.

Abstract: A process for preparing a porous film or sheet, which process comprises melt-forming a composition into a film or sheet and then stretching the thus-formed film or sheet at a temperature in the range of 30.degree. to 110.degree. C., said composition containing:(a) 30-90% by weight of a linear low-density polyethylene having a density not smaller than 0.910 g/cm.sup.3 and smaller than 0.940 g/cm.sup.3 ;(b) 10-70% by weight of an ethylene/.alpha.-olefin copolymer having a density not smaller than 0.860 g/cm.sup.3 and smaller than 0.910 g/cm.sup.3, a boiling n-hexane insolubles content not less than 10% by weight and a maximum peak temperature not lower than 100.degree. C. as measured according to a differential scanning calorimetry; and(c) 20-500 parts by weight of a filler based on 100 parts by weight of said resin components.

Abstract: The present invention is directed to a process for the production of polyurethane moldings by reacting a reaction mixture comprising(a) an organic polyisocyanate(b) a compatible polyol blend comprising(i) at least one polyether polyol having an hydroxyl functionality of from 2 to 8, and a molecular weight of from 350 to below 1800, and(ii) at least one hydroxyl functional organic material containing from 2 to 8 hydroxyl groups and having a molecular weight below 350, components (i) and (ii) being used in a weight ratio of component (b)(i) to (b)(ii) of from about 10:1 to about 1:10, and(iii) no more than 45% by weight based on the weight of component (b) of an active hydrogen containing compound having a molecular weight of 1800 or more,said reaction mixture being processed as a one-shot system by the RIM process at an isocyanate index of from about 70 to about 130.

Abstract: Disclosed is a microporous polyproplene film comprising a propylene homopolymer, a copolymer of propylene with other copolymerizable monomer or a blend thereof, which has an intrinsic viscosity (.eta.) of 1.9 to 3.0 dl/g, especially 2.0 to 3.0 dl/g, as measured at 135.degree. C. in tetralin, said microporous film having a network structure comprising intercommunicating pores having a maximum pore size smaller than 1.mu. and an average pore size of 0.005 to 0.6.mu. and having a porosity of 30 to 90%, an air permeability of 5 to 500 sec/100 cc and a thickness of 5 to 200.mu., said microporous film being molecularly oriented by stretching.

Abstract: A compact, self-contained apparatus and method for expanding loose fill foam material for packaging includes an eductor having a fan, a venturi chamber, and a wire mesh cage arrangement for automatically feeding expandable loose fill material to a hopper. The loose fill material is then uniformly fed through the hopper by air pressure in conjunction with gravity to an expansion chamber. The expansion chamber includes a stepped conveyance platform disposed over a stepped steam chamber, and a track arrangement for simultaneously conveying and tumbling the loose fill material across each conveyance platform step. A condensing unit disposed above the expansion chamber removes excess moisture from the expansion chamber and provides warm dry air to a discharge housing from which the expanded loose fill material is discharged from the expansion chamber.

Abstract: A process for mixing a magma that can be used to make a structural syntactic foam of very low density includes the steps of mixing and agitating the dry ingredients of the foam, principally silica microspheres, in a slant cone mixer to break up any lumps and achieve a uniform fluffy mixture, and spraying a resin/solvent solution as a fog of fine droplets into the mixture. The resulting magma is folded and agitated within the mixer until the resin uniformly coats the microspheres, and the resin is packed into a mold. The filled mold is pressurized and heated in an autoclave until the resin is cured, and then the mold is cooled and opened and the finished syntactic foam part is removed.

Abstract: In a method of manufacturing sheets of highly wear-resistant plastics material, particularly for manufacturing covers subjected to wear, such as, for example, belts, straps, shoe soles or the like, the behavior of the sheets, particularly as far as suppleness, wear-resistance and inexpensiveness in the production are concerned, is to be significantly improved over known sheets of leather or rubber. The blanks manufactured from such sheets are to have the same properties. According to the invention, sheets are manufactured in a high-pressure casting method from a mixture of polyol and a filter portion of up to 30% with the addition of isocyanate, chalk being particularly used as filler.

Abstract: The invention relates to a method for producing shaped articles comprising a thermoplastics show surface and a backing layer of a rigid polyurethane or polyisocyanurate foam by applying a foamable polyurethane or polyisocyanurate composition which is substantially free from appreciable amounts of halocarbon blowing agents, in a closed mould to one face of a shaped thermoplastic sheet provided to one of the matching parts constituting said mould.

Abstract: A process for producing polyurethane foam articles is described, in which the article is produced in the conventional manner by foaming in a mould and a release agent is applied to the mould surface prior to filling with the foam-producing components. According to the invention, a solvent-free, aqueous release agent is used in combination with one or more alkali metal and/or ammonium salts of higher fatty acids and one or more higher alcohols and the combination is applied in the hot state, preferably at a temperature of at least 75.degree. C. to the mould surface. In addition, an additive is described, which is suitable for performing the process according to the invention and contains one or more alkali metal and/or ammonium salts of higher fatty acids, one or more higher alcohols and otherwise water.

Abstract: A method of forming a foamed plastic article, comprising the steps of: injecting pressurized gaseous bubbles into a stream of heated liquid plastic; feeding the heated liquid, with entrained gas bubbles, into a mold cavity without expanding the bubbles; slowly expanding the mold cavity to permit the gas bubbles to expand and thereby produce a foamed plastic article; controlling the temperature of the mold cavity surfaces so that the plastic material is in a viscous liquid state during at least the major part of the bubble expansion process; and cooling the mold cavity surfaces to a temperature less than the melt point of the plastic.

Abstract: A foam extrusion system and method employs a horizontal vacuum chamber with a bulkhead and extrusion die at one end of the chamber, the extrusion die being inside the chamber when the bulkhead is closed. A liquid baffle, preferably water, is provided at the opposite end of the chamber through which the extrudate passes from the chamber to atmosphere. The baffle comprises a pond of liquid having a higher level in the chamber and a lower level outside the chamber. The higher level of the pond is formed between a dam plate and a seal plate, the latter forming the opposite end of the chamber. The seal plate includes a size adjustable window through which the extrudate passes, the extrudate being guided by a conveyor to extend inclined downwardly into the pond and to exit through the seal plate and pond with a large radius upwardly curved section.

Abstract: An improved process for producing a molded microcellular elastomer with a reduced number of voids from at least two liquid reactants and a gas, which process comprises introducing into at least one reactant a gas to form an admixture; passing the admixture through a static mixer at superatmospheric pressure; then immediately mixing the admixture with the other reactant at superatmospheric pressure to form a reaction mixture; introducing the reaction mixture into a mold in which the pressure is substantially below the superatmospheric pressures used above; and curing the reaction mixture in the mold to produce a molded microcellular elastomer with a reduced number of large voids.

Abstract: A process for preparing a foamed article of a vinyl chloride resin containing a large amount of inorganic particles, which comprises the steps of preparing a foamable composition of the resin, the inorganic particles and a blowing agent, filling a closable mold with the composition, heating the mold and the composition under pressure, and opening the mold at a temperature of not less than a softening temperature of the resin in the foamable composition. According to the process, a foamed article which has an excellent mechanical property and a high expansion ratio, and produces little calorie, smoke and poison gas can be prepared with reduced energy consumption and in a shortened production time.