Abstract: The present invention provides systems and methods for electronically-capturing a destination address of a package and for using the destination address to automate a package pre-load operation. An embodiment of the invention includes a compression system for compressing the destination address as a compressed MaxiCode symbol, a smart shipping label system for generating a shipping label with a compressed MaxiCode and a pre-load assist system for generating package handling instructions from the electronically-captured destination address.

Abstract: A belt guide apparatus for attachment to a belt conveyor comprises top and bottom plates. Walls extend between the top and bottom plates. The plates and walls form a belt envelope that defines a belt opening that substantially corresponds to a cross-section of the endless belt such that the endless belt can slide freely through the belt opening yet is substantially prevented from moving laterally or vertically. A front entrance of the belt envelope is configured to funnel the endless belt into the belt opening, and when attached to the belt conveyor the belt envelope is oriented such that the right and left walls are aligned with a desired path of the endless belt, and the endless belt passes through the belt opening.

Abstract: The electrical equipment of mechanical conveyors and the associated material flow coordination between them, when a plurality of conveyors for conveying piece goods is connected, are provided. Intelligent motor starters are included, which are associated with the individual conveyors and respectively combine an autonomous totality composed of logic modules, and which are programmable with the functions required for material flow coordination, corresponding to the characteristics of the conveyor.

Abstract: A method of conveying a printed product on a conveying device toward a printer for printing. The thickness of the printed product is monitored, and the height of the printer is adjusted based on the thickness of the printed product. Indicia is printed on the printed product with the printer.

Abstract: A sortation system and method of sorting product includes providing a sorter assembly and a supply system supplying product that is received by the sorter assembly. Product supplied to the sorter assembly is monitored and a parameter is determined that is indicative of the relationship between product supplied to the sorter assembly and product being sorted by the sorter assembly. The supply system is controlled as a function of a value of the parameter.

Abstract: A method and apparatus for producing a batch of mail items. A number of sheets are assembled to at least two documents, wherein at least two of the documents each contain at least two sheets. Each of the sheets in the batch is provided with a unique identification code unique to each sheet in the batch. The documents are assembled to one or more mail items. At least one unique identification code is read and the read unique identification codes are tested against a criterion. An error message is provided if the characteristic does not meet the criterion.

Abstract: An object of the present invention is to perform replacement of parts of a substrate processing apparatus more rapidly than that by the prior art. The present invention is a substrate processing apparatus constituted of a plurality of component parts for performing predetermined processing for a substrate, identification marks being attached to the respective component parts, the apparatus including: a storage unit for storing part information on each of the component parts necessary when placing an order for a component part, in correspondence with the identification mark; an input unit for inputting an identification mark of a component part to be ordered; and a display unit for displaying the part information in the storage unit corresponding to the inputted identification mark.

Abstract: An arrangement for inspecting filled and closed containers (F), having a transporting means (3) which transports the containers (F) for a preset distance of travel at a speed of transport VTrans and at which are arranged a plurality of holding elements for the containers (F), the holding elements each being rotatable to set the containers (F) rotating on their longitudinal axes, and having a control means (13) which causes the rotation of the containers on their longitudinal axes to be controlled to follow a preset profile of movement (P) which depends on the position of the containers on the distance of travel, the rotation being accelerated to a preset maximum speed of rotation VRot—max in a first preset part (A) of the travel of the containers over the distance of travel and being decelerated in a second preset part (C) of the travel of the containers over the distance of travel. The preset profile of movement (P) can be varied as a function of the speed of transport VTrans of the containers (F).

Abstract: In a substrate processing system for processing a substrate, such as a wafer W, held by a substrate holding device rotatable about a vertical axis, such as a spin chuck, a jig is placed on the substrate holding device, and centrifugal acceleration imparted to a predetermined measuring position on the jig and an eccentricity of the measuring position from the rotation center of the spin chuck are determined. The position of the rotation center is determined on the basis of centrifugal accelerations imparted to the measuring position when the jig is placed at three different positions and eccentricities of the measuring position from the rotation center when the jig is placed at the three different positions. Data on a substrate placing position, the center of the substrate placed at which coincides with the rotation center, is stored as data of a substrate placing position at which a substrate is to be placed.

Abstract: A drive control system for conveyor utilizes a dynamic chain pull calculation program that is integrated with a PLC, which communicates to a plurality of controllers. The controllers in turn automatically adjust their associated drive motors so as to maximize efficiency at moving material on a conveyor system. Sensing devices provide continuous load parameters to a PLC that in turn, processes the data and adjusts the system's operation based upon desired conditions.

Abstract: A library unit of the present invention includes a magazine, a cartridge, at least one sensor and an accessor. The cartridge is loaded in the magazine and arranged in a direction in which the magazine is loaded to or unloaded from the library unit. The sensor is provided for the library unit and activated to make an output, when the magazine is pulled out to a predetermined position, whether or not the magazine is positioned facing the sensor. The accessor identifies a position of the magazine according to an output of the sensor and receives the cartridge.

Abstract: A method and system for controlling the flow of postal mail in real-time are provided. The logistical system includes a pre-application processing system, a real-time mail planning and adjusting system, and a real-time working planning and performing system. The pre-application processing system registers bulk mail inputted in a generating system, and generates sending data and quantity data of the registered bulk mail. The real-time mail planning and adjusting system collects predetermined working plan quantities to process the quantity data for respective distribution centers, and allocates temporary vehicles when a quantity for delivery between the distribution centers exceeds processing capacities of the distribution centers. The real-time working planning and performing system uses the quantity data to transfer a quantity of mail for processing to postal distribution centers, and collects and compares working plans from each of the postal distribution centers.

Abstract: A system, method and corresponding apparatus are provided for storing, retrieving and delivering unit dose blisters in their natural, raw state (i.e., without over-wrapping or repackaging). In particular, a plurality of unit dose blister mounts are configured to position a corresponding plurality of different types of unit dose blisters in a predetermined, repeatable orientation, so that they can be retrieved and delivered using, for example, an automated retrieval system. The storage apparatus (or unit dose blister mount) may include a cavity that is configured to receive a unit dose medication or medication cavity of the unit dose blister in such a way that the unit dose blister lies substantially flat in the horizontal plane, enabling any identification information displayed on the underside of the unit dose blister (i.e., the side opposite the unit dose medication, or medication cavity) to be viewed.

Abstract: A process of tracking mail during postal handling includes an initial step of sorting an incoming stream of mail on an automated sorting machine to a series of pockets based on a sort scheme. During sorting, RFID-tagged, machine-sortable markers are introduced into the incoming mail stream at intervals and the RFID-tagged markers are sorted with the mail into pockets of the sorter. Mail and markers are swept from the pockets into trays, and the markers are introduced such that at least one marker is swept to each of a set of trays containing the sorted mail. The trays containing the mail and markers are then transported away from the automated sorting machine. During a postal operation subsequent to the initial sorting, one or more of the RFID-tagged markers are scanned to identify mail from the initial sorting.

Abstract: In one aspect, a method is provided for electronic device manufacturing. The method includes receiving a request to transfer a carrier to or from a first substrate loading station of an electronic device manufacturing facility, and assigning one of a plurality of carrier supports to carry out the transfer based on a spacing on either side of the assigned carrier being greater than an acceptable spacing. Numerous other aspects are provided.

Abstract: A sorting device and a method for sorting goods in transit for an aircraft are disclosed. The sorting device includes a sorting region with a sorting unit and a storage region. The sorting region is adapted such that goods in transit are capable of being provided to the sorting region in an undetermined first arrangement. The sorting region includes a longitudinal axis, where a sorting unit may be moved along the longitudinal axis of the sorting region. The sorting unit is capable of sorting the goods in transit from an undetermined first arrangement to a predetermined second arrangement, where the goods in transit may be provided in the predetermined second arrangement in the storage region.

Abstract: The present invention is directed to a reconfigurable light-directed pick/put system which includes at least one stationary storage bay unit including a plurality of reconfigurable physical storage locations for containing stored items to be picked and a plurality of intelligent light assemblies for directing the pick. Also disclosed is at least one mobile unit including a plurality of reconfigurable physical storage locations for containing items having been put after picking. Upon reconfiguration of a physical storage location in order to accommodate items of differing size or quantity, the intelligent light assembly associated with the reconfigured physical storage location is readily repositionable therewith. In order to provide such repositionability the present intelligent light assemblies include proximity switches, which are operable through an optically transparent raceway cover.

Abstract: Contiguous independently-controllable conveyor system zones are controlled by zone control modules executing a program element associated with each module. Each module is coupled with an object detector and a conveyor zone actuator. A two-way zone control module communication port is coupled with two adjacent upstream zone control module communication ports and two adjacent downstream zone control module communication ports. An object detector port is coupled with an object detector, an actuator control port is coupled with an actuator, and a conveyor zone actuator is thereby controlled. Memory allocation in a module includes an event logic element responsive to inputs from adjacent upstream and downstream module communication ports. A program element associated with each module identifies the position of the module in a series of modules. The actuator is controlled by an event logic element, and by communication from an object detector and an adjacent upstream and downstream module.

Abstract: A container screening system that uses multiple orthogonal sensors for detecting hazardous materials, such as liquid explosives and precursors of liquid explosives, in sealed containers. The container screening system comprises a first sensor that detects materials inside the container using a first detection technology, a second sensor that detects materials insider the container using a second detection technology, and a data processing unit that processes data from the first and second sensors and generates a screen result. The system reduces false positives and increases probability of detection by matching the relative strengths and weaknesses of each technology.

Abstract: Methods and apparatus for processing substrates using a multi-chamber processing system (e.g., a cluster tool) that has an increased system throughput and repeatable wafer processing history are provided. In one embodiment a first substrate is transferred from a first position to a second position and then the first substrate is transferred from the second position to a third position using a first robot. A second substrate is transferred from a first position to a second position and then the second substrate is transferred from the second position to a third position using a second robot. The movement of the first and second robots is synchronized so that the movement from the first position to the second position by the first and second robot is performed within a first time interval.