Abstract: A system and methods for batch sorting objects and mapping the objects on a tray having a fixed dimension along an x-axis and a fixed dimension along a y-axis. Certain aspects of the present embodiments include (a) storing the objects in a queue; (b) sorting the objects in the queue according to a dimension of the objects; (c) mapping the objects sequentially into a first column of a plurality of columns on the tray until the first column is filled; (d) mapping the objects into a subsequent column until the subsequent column is filled; (e) repeating step (d) until only a last column in the plurality of columns remains to be filled, or until no more objects remain in the queue; and (f) mapping the objects into the last column in accordance with a column organization plan. In certain embodiments, at least one of the columns, and not necessarily the last column, includes objects mapped in accordance with a column organization plan.

Abstract: A system and process for improving container flow within a port facility, including improved equipment and software for controlling operation and flow of the equipment in the part facility. The system may include a port facility geographically arranged to separate land operations and water operations. Land operations such as over-the-road missions and rail missions may use landside access areas positioned at one end of a yard including rows of container stacks. Water missions such as loading/discharging a vessel may use waterside access areas positioned at the opposite end of the yard. Automated cranes linked with a terminal operating system may pick/drop/shuffle containers and/or refrigerated containers (“reefers”) within the container stacks. Shuttle trucks may be used to pick/drop containers at quayside access points and the waterside access areas. The shuttle trucks may utilize shared wheelpaths. Software systems may be used to implement various principles of the invention.

Abstract: A method of transferring disk drives within a disk drive testing system includes actuating an automated transporter to retrieve multiple disk drives presented for testing, and actuating the automated transporter to deliver each retrieved disk drive to a respective test slot of the disk drive testing system and insert each disk drive in the respective test slot.

Abstract: The present invention is a substrate transfer apparatus including a transfer arm for transferring a substrate and a mounting portion for receiving the substrate transferred by the transfer arm from the transfer arm, including: a mounting portion detector provided at the transfer arm for detecting the mounting portion; a moving means for raising and lowering and moving in a horizontal direction the transfer arm; and a controller for controlling the moving means based on a detection signal from the mounting portion detector. When the substrate transferred by the transfer arm is delivered to a spin chuck, the mounting portion detector detects the mounting portion of the spin chuck, and then the moving means is driven based on a control signal from the controller to lower the transfer arm in an oblique direction to thereby mount the substrate on the mounting portion.

Abstract: An easy-to-clean conveyor belt constructed of a series of rows of belt modules having lateral depressions forming channels across the width of the belt along which water can be sprayed to flush debris off the side edge of the belt. Lateral ridges between the depressions and hinge eyes at the ends of each module serve as levees that prevent debris being flushed through the channels from draining into hinge joints between consecutive belt rows.

Abstract: A system and method for identification and location of an asset by tracking the mover of the asset using a locating device associated with the mover and identifying the asset using an identification reader associated with the mover and a passive identification tag associated with the asset. A single mover may move many assets. An asset is identified; the mover then moves the asset to a destination location, whereupon the mover and asset position are determined. The asset location may then be recorded in memory. The measurement of the destination location may be extended from the location measured by the active location device by using additional measurement devices, for example a forklift height sensor. A further embodiment utilizes RFID or barcode technology for the passive tag and may utilize near field positioning technology for the active location device.

Abstract: A system and method provides for the identification and monitoring of carriers within a pneumatic carrier system. Each carrier which is to be employed within the system includes an identification device such as a radio frequency identification (RFID) chip which has stored thereon identification information for the carrier. Positioned throughout the system are communications devices such as antennas and readers which are employed to read and/or write identification information on the chip. When a carrier is put in the system, a destination location can be associated with the particular carrier ID. This associated information is then employed to, among many things, monitor and confirm identity of the carrier as it moves to its destination.

Abstract: A method that enables the post to deliver mail addressed to a recipient nearest location virtual address to be delivery directly to the recipient's nearest designated location or facility to the place the mail was posted. Mail addressed to the nearest location virtual address (mapping to a street address or post office box) would be captured by the post during the post's sortation process and routed to the nearest location or facility to the place the mail was posted. This enables the recipient to receive their mail more quickly since the amount of delivery time is reduced.

Abstract: An ion implantation apparatus, system, and method are provided for a transferring a plurality of workpieces between vacuum and atmospheric pressures, wherein an alignment mechanism is operable to align a plurality of workpieces for generally simultaneous transportation to a dual-workpiece load lock chamber. The alignment mechanism comprises a characterization device, an elevator, and two vertically-aligned workpiece supports for supporting two workpieces. First and second atmospheric robots are configured to generally simultaneously transfer two workpieces at a time between load lock modules, the alignment mechanism, and a FOUP. Third and fourth vacuum robots are configured to transfer one workpiece at a time between the load lock modules and a process module.

Abstract: An article storage facility includes a controller for controlling operation of a plurality of mobile bodies. The controller is constructed switchable between a total operation mode for causing all of the mobile bodies to engage in an article transporting operation for transporting articles between storage units and an article support, and a partial operation mode for causing part of the mobile bodies to engage in the article transporting operation. In the partial operation mode, a mobile body not selected as mobile body for the article transport operation is caused to travel to a retreating position clear of a traveling range of a mobile body selected as the mobile body for the article transport operation.

Abstract: A method to provide redundant accessor availabilty in an automated data storage library. The method provides a data storage and retrieval system comprising one or more data storage devices a robot accessor and a gripper. Either at the same time or at a later time, the user obtains a second gripper and/or a second accessor. The method allows selection and/or authorization for additional support from the second gripper and/or the second accessor upon request and authorization. The redundant accessor capabilities are provided on an honor system for payment for the additional capability, and/or uses a system for tracking the redundant accessor usage, and/or uses license keys or other controls that must be obtained prior to enabling redundant accessor capabilities.

Abstract: A mail sorting system, method, and software product are provided for transitioning from an earlier phase to a later phase of mail sortation. Information acquired during the earlier phase is used in order to calculate, while continuing the earlier phase, a transition time. At the transition time, there would be sufficient remaining time to perform the later phase, in order to meet a deadline for completing the later phase.

Abstract: A medicine supply system including a cart supply line (48) on which a plurality of carts (8) are disposed and aligned; a first transport unit for transporting the plurality of carts (8) on the cart supply line (48); a tray discharge unit (2) for storing the trays (7) in the plurality of carts; a second transport unit for transporting the plurality of carts with the trays stored in the tray discharge unit; a cart discharge line (49) on which the plurality of carts transported by the second transport unit are aligned; a tray supply lifter (1) for supplying the trays; a tray transport line (3) for transporting the trays supplied by the tray supply lifter to the tray discharge unit; a medicine dispensing unit (4) for dispensing the medicine to the trays, and a control unit (10) for supplying the trays from the tray supplying lifter 1 based on prescription data, dispensing the medicine into the trays, transporting the trays to the tray discharge unit, and storing the trays into the carts.

Abstract: A reworking system includes a reworking machine configured for reworking products belonging to a first type and a second type, a main conveyer belt configured to transport the products to be reworked, first and second branch conveyer belts connected to the main conveyer belt and configured to transport the first and second types of the products to be reworked, a primary scanner installed on the main conveyer belt and configured to scan bar codes of the products to be reworked, and a computer configured to receive and process scanned data from the primary scanner, and actuate the main conveyer belt, the first branch conveyer belt, and the second branch conveyer belt.

Abstract: A substrate processing apparatus having a transport apparatus, at least one sensor connected to the transport apparatus and a controller. The transport apparatus is adapted for transporting the substrate between processing stations of the processing apparatus. The sensor is capable of sensing the substrate transported by the transporting apparatus. The sensor is arranged for sending at least one signal in response to sensing the substrate. The controller is communicably connected to the sensor and arranged to determine alignment of the substrate in at least two directions, angled relative to each other, relative to a predetermined location. The controller is capable of determining alignment from the at least one signal identifying no more than two points on the substrate and independent of radial variances between substrates.

Abstract: Embodiments generally provide an apparatus and method for processing substrates using a multi-chamber processing system (e.g., a cluster tool) that has an increased system throughput, increased system reliability, substrates processed in the cluster tool have a more repeatable wafer history, and also the cluster tool has a smaller system footprint. In one embodiment of the cluster tool, grouping substrates together, and transferring and processing the substrates in groups of two or more, improves system throughput, and reduces the number of moves a robot has to make to transfer a batch of substrates between the processing chambers, thus reducing wear on the robot and increasing system reliability. Embodiments also provide for a method and apparatus that are used to increase the reliability of the substrate transfer process to reduce system down time.

Abstract: System and method for implementing integrated transportation control in a wafer fabrication facility are described. One embodiment is a factory automation system for a wafer fabrication facility (“fab”) comprising a plurality of bays, wherein each of the bays comprise a plurality of equipment interconnected by an intrabay overhead transport (“OHT”) system, and first and second interbay OHT systems each for interconnecting the intrabay OHT systems. The factory automation system comprises a manufacturing execution system (“MES”) for providing lot information regarding wafers being processed in the fab, a material control system (“MCS”) for providing traffic information regarding transportation of wafers in the fab, and an integrated transportation control (“ITC”) system for using the lot information from the MES and the traffic information from the MCS for selecting a destination and a route to the selected destination for a wafer carrier containing wafers in response to a transfer request.

Abstract: Systems for enclosing at least one target product in a covering material, include an elongate product chute having an outer surface and opposing receiving and discharge end portions with an interior cavity extending therethrough and an elongate breech loading chute alignably positioned generally above the product chute, the elongate loading chute configured to direct at least one target product into the product chute.

Abstract: In one aspect, a system is disclosed having a substrate carrier loader adapted to load substrate carriers onto a moving conveyor; and a controller coupled to the substrate carrier loader, the controller adapted to assist in at least one of alignment of the substrate carrier loader to the moving conveyor and calibration of the substrate carrier loader to the moving conveyor or a storage location. Numerous other aspects are provided.

Abstract: A method for transporting inventory items includes moving a mobile drive unit to a first point within a workspace. The first point is a location of an inventory holder. The method further includes docking the mobile drive unit with the inventory holder and moving the mobile drive unit and the inventory holder to a second point within the workspace. The second point is associated with conveyance equipment. The method further includes moving the inventory holder to a third point within the workspace using the conveyance equipment.