Patents Examined by Rudy Zervigon
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Patent number: 12371790Abstract: The present invention is a wafer carrier with adjustable aligning devices, which is suitable for a deposition machine. The wafer carrier comprises a tray and a plurality of adjustable aligning devices. The adjustable alignment devices are located around the tray, and include a base and an alignment pin. The adjustable alignment devices are configured to align a clamp ring of the deposition machine. The alignment pin is connected to the tray through the base, wherein the alignment pins and the bases are able to move relative to the tray to adjust the position of the alignment pins. Further, an alignment fixture can be placed on the wafer carrier to position the adjustable alignment devices around the tray, and adjust the alignment pins to preset positions, which is beneficial to improve the accuracy of alignment of the clamp ring.Type: GrantFiled: August 17, 2022Date of Patent: July 29, 2025Assignee: SKY TECH INC.Inventors: Jing-Cheng Lin, Yu-Te Shen
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Patent number: 12374557Abstract: A system and method for patterning a material layer on a substrate includes forming a hard mask layer on a material layer disposed on a substrate, and etching the material layer through the hard mask layer by simultaneously supplying an etching gas mixture and an oxygen containing gas. The etching gas mixture is supplied continuously and the oxygen containing gas is pulsed.Type: GrantFiled: November 14, 2022Date of Patent: July 29, 2025Assignee: APPLIED MATERIALS, INC.Inventors: Nancy Fung, Gabriela Alva
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Patent number: 12359302Abstract: A film deposition apparatus includes a vacuum chamber, a rotary table in the vacuum chamber, and configured to mount multiple substrates along a circumferential direction, a first processing region, a separation region, and a second processing region provided in this order from an upstream side to a downstream side in a rotation direction of the rotary table. A separation gas supply and a third exhaust port are provided in the separation region. The separation gas supply supplies a separation gas to separate a first process gas supplied to the first processing region and a second process gas supplied to the second processing region. The third exhaust port exhausts the separation gas supplied to the separation region. The separation gas supply includes first and second discharge ports provided such that the third exhaust port is between the first and second discharge ports in the circumferential direction of the rotary table.Type: GrantFiled: July 11, 2023Date of Patent: July 15, 2025Assignee: Tokyo Electron LimitedInventor: Manabu Honma
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Patent number: 12362150Abstract: The present technology is generally directed to semiconductor processing systems and methods. Systems and methods include a chamber having a plurality of chamber components, such as a pedestal, a lid stack, a faceplate, electrode, and a showerhead. The faceplate is supported with the lid stack and defines a plurality of first apertures and the showerhead is positioned between the faceplate and the pedestal and defines a plurality of second apertures. In systems and methods, the faceplate, the showerhead, the lid stack, the pedestal, or a combination thereof include an yttrium fluoride, yttrium oxyfluoride, or both yttrium fluoride and yttrium oxyfluoride coating having a thickness of greater than 10 ?m on at least a portion of the respective chamber component or combination thereof.Type: GrantFiled: March 9, 2023Date of Patent: July 15, 2025Assignee: Applied Materials, Inc.Inventors: Laksheswar Kalita, Joseph Behnke, Ryan Pakulski, Christopher L. Beaudry, Jonathan Strahle
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Patent number: 12351940Abstract: According to an aspect of the present disclosure, there is provided a liner of an epitaxial reactor, including a lower body including an entrance stepped portion which is disposed on an upper end of one side of an outer side surface of the lower body and through which a source gas is introduced, a plurality of lower partitions disposed apart from each other on the entrance stepped portion, an upper body disposed on the lower body to face the lower body and including an entrance cover part forming a flow path which is interposed between the entrance stepped portion and the entrance cover part and through which the source gas is introduced, and a plurality of upper partitions disposed apart from each other on the entrance cover part, wherein the upper partitions are more densely disposed in both side portions than in a central portion of the entrance cover part.Type: GrantFiled: May 16, 2022Date of Patent: July 8, 2025Assignee: SK SILTRON CO., LTD.Inventors: Se Ri Lee, Seung Chul Back
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Patent number: 12354848Abstract: According to one aspect of the technique of the present disclosure, there is provided a substrate processing apparatus including: a process chamber; a process gas supplier through which a process gas is supplied into the process chamber; an exhauster through which an inner atmosphere of the process chamber is exhausted; a plasma generating structure configured to supply a plasma into the process chamber; a boat configured to accommodate a plurality of substrates in the process chamber; a rotary shaft configured to rotatably support the boat; and an internal conductor provided inside the rotary shaft and electrically connected to the boat; wherein the boat is made of a non-metallic material, at least a part of a surface of the boat is conductive, and the boat is configured to electrically connect the internal conductor and the plurality of substrates.Type: GrantFiled: February 3, 2023Date of Patent: July 8, 2025Assignee: Kokusai Electric CorporationInventor: Yasunori Ejiri
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Patent number: 12351915Abstract: A substrate processing apparatus including a reaction chamber with an inlet opening, an in-feed line to provide a reactive chemical into the reaction chamber via the inlet opening, incoming gas flow control means in the in-feed line, the in-feed line extending from the flow control means to the reaction chamber, the in-feed line in this portion between the flow control means and the reaction chamber having the form of an inlet pipe with a gas-permeable wall, the inlet pipe with the gas-permeable wall extending towards the inlet opening through a volume at least partly surrounding the inlet pipe, and the apparatus (100, 800) being configured to provide fluid to surround and enter the inlet pipe in said portion.Type: GrantFiled: June 6, 2019Date of Patent: July 8, 2025Assignee: Picosun OyInventors: Marko Pudas, Juhana Kostamo
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Patent number: 12347653Abstract: Exemplary semiconductor processing systems may include an output manifold that defines at least one plasma outlet. The systems may include a gasbox disposed beneath the output manifold. The gasbox may include an inlet side facing the output manifold and an outlet side opposite the inlet side. The gasbox may include an inner wall that defines a central fluid lumen. The inner wall may taper outward from the inlet side to the outlet side. The systems may include an annular spacer disposed below the gasbox. An inner diameter of the annular spacer may be greater than a largest inner diameter of the central fluid lumen. The systems may include a faceplate disposed beneath the annular spacer. The faceplate may define a plurality of apertures extending through a thickness of the faceplate.Type: GrantFiled: August 28, 2023Date of Patent: July 1, 2025Assignee: Applied Materials, Inc.Inventors: Saket Rathi, Tuan A. Nguyen, Amit Bansal, Yuxing Zhang, Badri N. Ramamurthi, Nitin Pathak, Abdul Aziz Khaja, Sarah Michelle Bobek
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Patent number: 12347657Abstract: A plasma etching apparatus includes a chuck configured to support a wafer, and a voltage application unit. The voltage application unit includes a first voltage application part configured to apply a first voltage to the wafer on the chuck, and a second voltage application part configured to apply a second voltage to the wafer on the chuck, the second voltage being different from the first voltage.Type: GrantFiled: August 23, 2022Date of Patent: July 1, 2025Assignee: SAMSUNG ELECTRONICS CO., LTD.Inventors: Jongchul Park, Sanghyun Lee
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Patent number: 12340983Abstract: The inventive concept provides a substrate treating apparatus.Type: GrantFiled: May 24, 2022Date of Patent: June 24, 2025Assignee: Semes Co., LTD.Inventors: Dong-Hun Kim, Wan Jae Park, Ji Hoon Park, Du Ri Kim
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Patent number: 12338530Abstract: Exemplary semiconductor processing chambers may include a chamber body. The chambers may include a substrate support disposed within the chamber body. The substrate support may define a substrate support surface. The chambers may include a showerhead positioned supported atop the chamber body. The substrate support and a bottom surface of the showerhead may at least partially define a processing region within the semiconductor processing chamber. The showerhead may define a plurality of apertures through the showerhead. The bottom surface of the showerhead may define an annular groove or ridge that is positioned directly above at least a portion of the substrate support.Type: GrantFiled: July 9, 2021Date of Patent: June 24, 2025Assignee: Applied Materials, Inc.Inventors: Saketh Pemmasani, Daemian Raj Benjamin Raj, Xiaopu Li, Akshay Dhanakshirur, Mayur Govind Kulkarni, Madhu Santosh Kumar Mutyala, Deenesh Padhi, Hang Yu
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Patent number: 12338531Abstract: A plasma processing chamber for depositing a film on an underside surface of a wafer, includes a showerhead pedestal. The showerhead pedestal includes a first zone and a second zone. The first zone is configured for depositing a first film to the underside surface of the wafer and the second zone is configured for depositing a second film to the underside surface of the wafer.Type: GrantFiled: January 30, 2024Date of Patent: June 24, 2025Assignee: Lam Research CorporationInventors: Fayaz A. Shaikh, Adriana Vintila, Matthew Mudrow, Nick Ray Linebarger, Jr., Xin Yin, James F. Lee, Brian Joseph Williams
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Patent number: 12338529Abstract: A technique for connecting a nozzle to a reaction tube while preventing the nozzle from collapsing includes a substrate processing apparatus including: a gas introduction structure comprising a non-metallic material penetrating a side wall of a process vessel and integrated with the side wall as a single structure, wherein a front end thereof protrudes into the process vessel; a nozzle made of a non-metallic material and including: a first straight portion inserted into the gas introduction structure and fluidically communicating with the gas introduction structure; and a second straight portion fluidically communicating with the first straight portion and extending along an inner wall of the process vessel; and a fixing block provided at an inner side of the process vessel and above the gas introduction structure, wherein the fixing block has a groove where the nozzle can be moved in a radial direction of the process vessel.Type: GrantFiled: August 11, 2022Date of Patent: June 24, 2025Assignee: Kokusai Electric CorporationInventors: Shinya Morita, Seiyo Nakashima
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Patent number: 12341048Abstract: Porous plugs for gas delivery in substrate supports and substrate supports and substrate processing chambers incorporating same are provided herein. In some embodiments, a porous plug for use in a substrate support includes: a porous central passageway; and a solid outer shell bonded to and surrounding the porous central passageway such that there is no continuous gap between the porous central passageway and the solid outer shell along an entire length of the porous plug, wherein the solid outer shell includes sealing surfaces disposed on ends of the solid outer shell to facilitate forming a seal along the sealing surface and surrounding the porous central passageway. In some embodiments, one or more o-ring retaining grooves can be formed about the outer surface of the solid outer shell.Type: GrantFiled: November 29, 2021Date of Patent: June 24, 2025Assignee: APPLIED MATERIALS, INC.Inventors: Alexander Sulyman, Xue Yang Chang, Anwar Husain, Timothy Joseph Franklin, Joseph F. Sommers
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Patent number: 12340992Abstract: An apparatus to determine occurrence of an anomalous plasma event occurring at or near a process station of a multi-station integrated circuit fabrication chamber is disclosed. In particular embodiments, optical emissions generated responsive to the anomalous plasma event may be detected by at least one photosensor of a plurality of photosensors. A processor may cooperate with the plurality of photosensors to determine that the anomalous plasma event has occurred at or near by a particular process station of the multi-station integrated circuit fabrication chamber.Type: GrantFiled: November 18, 2020Date of Patent: June 24, 2025Assignee: Lam Research CorporationInventors: Yukinori Sakiyama, Niraj Rana, Noah Elliot Baker
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Patent number: 12331402Abstract: A substrate processing system includes a first chamber including a substrate support. A showerhead is arranged above the first chamber and is configured to filter ions and deliver radicals from a plasma source to the first chamber. The showerhead includes a heat transfer fluid plenum, a secondary gas plenum including an inlet to receive secondary gas and a plurality of secondary gas injectors to inject the secondary gas into the first chamber, and a plurality of through holes passing through the showerhead. The through holes are not in fluid communication with the heat transfer fluid plenum or the secondary gas plenum.Type: GrantFiled: May 31, 2024Date of Patent: June 17, 2025Assignee: Lam Research CorporationInventors: Rachel E. Batzer, Huatan Qiu, Bhadri N. Varadarajan, Patrick Girard Breiling, Bo Gong, Will Schlosser, Zhe Gui, Taide Tan, Geoffrey Hohn
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Patent number: 12327711Abstract: Provided in an active gas generation apparatus according to the present disclosure is a gas separation structure of separating a gas flow between an in-housing space and a discharge space by a cooling plate, an electrode holding member, and a high voltage apply electrode part. The active gas generation apparatus further includes an auxiliary metal electrode provided on an upper surface of an electrode dielectric film in the high voltage apply electrode part. The auxiliary metal electrode is provided to overlap with part of an active gas transmission path in a plan view, and set to ground potential.Type: GrantFiled: June 25, 2021Date of Patent: June 10, 2025Assignee: TMEIC CORPORATIONInventors: Ren Arita, Kensuke Watanabe
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Patent number: 12327710Abstract: An apparatus for manufacturing a semiconductor device includes a chamber including a lower housing and an upper housing, heater chucks in the lower housing, shower heads on the heater chucks, the shower heads being between the lower housing and the upper housing, power supplies connected to the shower heads to provide radio-frequency powers to the shower heads, power straps in the upper housing to connect the shower heads to the power supplies, and shielding members in the upper housing, the shielding members enclosing the power straps and the shower heads, respectively, the shielding members to prevent electromagnetic interference of the radio-frequency powers between the power straps and between the shower heads.Type: GrantFiled: May 31, 2024Date of Patent: June 10, 2025Assignee: SAMSUNG ELECTRONICS CO., LTD.Inventors: Jiye Kim, In Cheol Cheol Song, Woongpil Jeon, Daihong Kim, Jaebeom Park, Byungho Chun
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Patent number: 12318499Abstract: A membrane plate assembly is disclosed for use with a cold atmospheric plasma applicator to expose a medium to plasma beams from the plasma applicator. The membrane plate assembly includes a membrane plate stack configured to receive the plasma beams from the plasma applicator. The membrane plate stack includes a plurality of membrane-covered structures facing each other in a generally parallel arrangement and being spaced apart to define a channel therebetween through which the plasma beams are directed. Each membrane-covered structure includes a structure and a membrane covering outer surfaces of the structure with a gap therebetween through which the medium is flowed.Type: GrantFiled: March 5, 2021Date of Patent: June 3, 2025Inventor: Peter F. Vandermeulen
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Patent number: 12297540Abstract: A chemical vessel is disclosed comprising a dip tube and a level sensor tube arranged in an elongated counterbore incorporated into a housing of the chemical vessel. The chemical vessel may be configured to allow a pushback routine to take place, whereby a level of liquid in the chemical vessel is reduced to a point that the dip tube is free from liquid inside the dip tube or at the bottom of the dip tube. Once the dip tube is free of the liquid, then a vacuum source may be used to purge vapor within the chemical vessel without the risk of damage to the vacuum source.Type: GrantFiled: September 6, 2023Date of Patent: May 13, 2025Assignee: ASM IP Holding B.V.Inventors: Andrew Michael Yednak, III, Todd Robert Dunn