Patents Examined by Sean P. O'Keefe
  • Patent number: 11773468
    Abstract: Materials, methods and techniques disclosed and contemplated herein relate to aluminum alloys. Generally, multicomponent aluminum alloys include aluminum, magnesium, silicon, and, in some instances, iron and/or manganese, and include Mg2Si phase precipitates. Example multicomponent aluminum alloys disclosed and contemplated herein are particularly suited for use in additive manufacturing operations.
    Type: Grant
    Filed: November 28, 2018
    Date of Patent: October 3, 2023
    Assignee: QUESTEK INNOVATIONS LLC
    Inventors: Jiadong Gong, Gregory B. Olson, David R. Snyder
  • Patent number: 11767583
    Abstract: Sheet or strip of cold-rolled and annealed ferrous alloy (1), characterized in that its composition is, in weight percentages: traces?Co?40%; if Co?35%, traces?Si?1.0%; if traces?Co<35%, traces?Si?3.5%; if traces?Co<35%, Si+0.6% Al?4.5?0.1% Co; traces?Cr<10%; traces?V+W+Mo+Ni?4%; traces?Mn?4%; traces Al?3%; traces?S?0.005%; traces?P?0.007%; traces?Ni?3%; traces?Cu?0.5%; traces?Nb?0.1%; traces?Zr?0.1%; traces?Ti?0.2%; traces?N?0.01%; traces?Ca?0.01%; traces?Mg?0.01%; traces?Ta?0.01%; traces?B?0.005%; traces?O?0.01%; the remainder being iron and impurities resulting from the preparation, in that, for an induction of 1.
    Type: Grant
    Filed: July 29, 2016
    Date of Patent: September 26, 2023
    Assignee: APERAM
    Inventors: Thierry Waeckerle, Thierry Baudin, Anne-Laure Helbert, Olivier Hubert, Rémy Batonnet
  • Patent number: 11766720
    Abstract: A method of synthesis of silver nanoparticles (AgNP's) using an orange peel extract is described. The method includes preparing an orange peel extract by cutting a portion of an orange peel into smaller pieces and washing the cut orange peel pieces with de-ionized water to form a washed orange peel. The method further includes boiling the washed orange peel in de-ionized water for at least 3 minutes to form an extract solution and filtering the extract solution from the orange peel to obtain the orange peel extract. The method further includes forming a synthesis mixture of at least one silver salt and the orange peel extract and reacting the silver salt and the orange peel extract to form the silver nanoparticles within 1 minute. The silver nanoparticles find application in detection of mercury ions in an aqueous solution.
    Type: Grant
    Filed: February 22, 2022
    Date of Patent: September 26, 2023
    Assignee: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
    Inventor: Sulayman Adeyemi Oladepo
  • Patent number: 11753703
    Abstract: A three-dimensional printing kit can include a binder fluid and a particulate build material. The particulate build material can include metal particles in an amount from about 95 wt % to about 99.995 wt % and carbon black particles in an amount from about 0.005 wt % to about 2 wt %, wherein weight percentages are based on a total weight of the particulate build material.
    Type: Grant
    Filed: October 25, 2018
    Date of Patent: September 12, 2023
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Vladek Kasperchik, Mohammed S. Shaarawi, James McKinnell
  • Patent number: 11713492
    Abstract: A roller chain having at least one pair of offset links wherein the offset link plates are made with a steel having a high chromium content and are through-hardened using an austempering heat treatment (such as a salt bath quench). The resulting offset link plates may have a hardness in range of 44-50 HRC on the Rockwell hardness scale and a bainite metallurgical microstructure. The offset link plates may also have a greater fatigue strength than at least one of the inner link plates and the outer link plates. The inner and outer link plates may be formed out of a plain carbon steel which is heated, quenched and tempered to produce a martensite microstructure.
    Type: Grant
    Filed: May 20, 2020
    Date of Patent: August 1, 2023
    Assignee: Iwis Drive Systems, LLC
    Inventor: Andrew J. Binford
  • Patent number: 11712739
    Abstract: A metal powder production apparatus capable of easily preventing an oxide in a molten metal from entering a liquid nozzle is provided. The metal powder apparatus includes a first crucible heating and melting a melting material to generate molten metal, a first heating device heating and melting the metal in the first crucible, a stopper opening and closing a first opening provided on the bottom surface of the first crucible, an introduction pipe having one end connected to the first opening of the first crucible and leading a molten metal in the first crucible to the outside of the first crucible, a second crucible receiving the molten metal flowing out of the introduction pipe, a second heating device heating the second crucible, and a liquid nozzle provided on the bottom surface of the second crucible.
    Type: Grant
    Filed: November 26, 2019
    Date of Patent: August 1, 2023
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Takashi Shibayama, Shigenobu Eguchi, Shinya Imano
  • Patent number: 11696976
    Abstract: The invention relates to biodegradable, magnesium alloys, compositions and composites, methods for their preparation and applications for their use as implantable medical devices in load-bearing conditions. The magnesium alloys are composed of alloying elements selected from yttrium, calcium, zirconium, zinc, and strontium, with the remainder being magnesium and impurities due to production, and are prepared by melting together the elements and casting the resulting melted mixture. In certain embodiments, the methods of preparation include solution treatment and hot extrusion.
    Type: Grant
    Filed: August 22, 2016
    Date of Patent: July 11, 2023
    Assignee: UNIVERSITY OF PITTSBURGH—OF THE COMMONWEALTH SYSTEM OF HIGHER EDUCATION
    Inventors: Prashant N. Kumta, Abhijit Roy, Da-Tren Chou, Daeho Hong, Vijay S. Gorantla
  • Patent number: 11697869
    Abstract: The disclosure relates to a method for manufacturing a biocompatible wire, a biocompatible wire comprising a biocompatible metallic material and a medical device comprising such wire. The method for manufacturing a biocompatible wire comprises providing a workpiece of a biocompatible metallic material, cold working the workpiece into a wire, and annealing the wire, wherein a cold work percentage is 97 to 99%, wherein the cold working is a drawing with a die reduction per pass ratio in a range of 6 to 40%, and wherein the annealing is done in a range of 850 to 1100° C.
    Type: Grant
    Filed: January 22, 2020
    Date of Patent: July 11, 2023
    Assignee: Heraeus Deutschland GmbH & Co. KG
    Inventors: Heiko Specht, Sai Srikanth Golagani Venkata Kanaka, Zhen Yun Liu
  • Patent number: 11685980
    Abstract: A preparation method for a metal soft magnetic composite material inductor includes: smelting Fe, Si and Cr and then employing a water atomization or gas atomization means to fabricate an alloy powder; after sifting by particle size, mixing powders of different particle size levels and performing coating insulation, and performing post-granulation to obtain a metal soft composite material granulation powder; adopting the granulation powder to press a material cake, and transferring and molding same; adopting a hollow coil in a liquid-phase coating mold cavity, curing and demolding to obtain a semi-finished product, then continuously heating and curing the semi-finished product, and preparing an end electrode to obtain a finished inductor.
    Type: Grant
    Filed: March 24, 2021
    Date of Patent: June 27, 2023
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Xinshu Yu, Shengcheng Xia, Youyun Li, Xin Che
  • Patent number: 11684973
    Abstract: The present invention relates to a method for producing an abrasion-resistant coating on surface of a 3D printed titanium alloy component, which belongs to the field of surface modification. The method comprises using spherical TC4 titanium alloy powder as a base material and adopting selective laser melting (SLM) technology to manufacture a 3D printed titanium alloy component in a layer-by-layer stacking manner, using graphene oxide to perform friction-induction treatment, and making the graphene oxide infiltrate into the surface of the TC4 titanium alloy component to obtain a graphene oxide surface coating. The goal of improving the friction and wear performance of the TC4 titanium alloy printed components is achieved. The preparation method is simple, and the steps are easy to operate. Introducing the graphene oxide is beneficial to reduce the generation of wear debris during the friction and wear processes and improve tribological characteristics of the base material.
    Type: Grant
    Filed: August 24, 2020
    Date of Patent: June 27, 2023
    Assignee: Jiangnan University
    Inventors: Xiaojin Miao, Meiping Wu, Peipei Lu, Xiu Ye, Hang Wang, Xin Liu
  • Patent number: 11676747
    Abstract: A permanent magnet is expressed by a composition formula: RpFeqMrCusCo100-p-q-r-s. The magnet includes a crystal grain having a main phase including a TbCu7 crystal phase, and a volume ratio of the TbCu7 crystal phase to the main phase is 95% or more.
    Type: Grant
    Filed: July 14, 2021
    Date of Patent: June 13, 2023
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Masaya Hagiwara, Yosuke Horiuchi, Shinya Sakurada
  • Patent number: 11660639
    Abstract: A method for producing a powdered starting material, which is provided for production of rare earth magnets, including includes the following steps: pulverizing an alloy, including at least one rare earth metal, wherein a powdered intermediate product is formed from the alloy including the at least one rare earth metal, and carrying out at least one classification aimed at particle size and/or particle density for the powdered intermediate product. A fraction of the powdered intermediate product, which is formed by the at least one classification, is used for fabrication of rare earth magnets. Furthermore, at least one dynamic classifier is provided, implementing at least one classification directed at particle size and/or particle density for the powdered intermediate product and thereby separates the fraction from the powdered intermediate product, which forms the starting material for manufacturing rare earth magnets.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: May 30, 2023
    Assignee: NETZSCH Trockenmahltechnik GmbH
    Inventors: Frank Winter, Hermann Sickel, Wilhelm Femengel
  • Patent number: 11660673
    Abstract: An additively manufactured (AM) object may include a body including an opening in an exterior surface thereof, the opening having a shape and a first area at the exterior surface of the body. A mask may be positioned over the opening. The mask has the shape of the opening and a second area that is larger than the first area so as to overhang the exterior surface of the body about the opening. A plurality of support ligaments couple to the mask and the exterior surface of the body at a location adjacent to the opening to support a portion of the mask. A coating can be applied to the object, and the mask removed. The final AM object includes a plurality of ligament elements extending from the exterior surface of the body and through the coating adjacent the opening, each ligament element at least partially surrounded by the coating.
    Type: Grant
    Filed: October 19, 2020
    Date of Patent: May 30, 2023
    Assignee: General Electric Company
    Inventors: Matthew Troy Hafner, Christopher Donald Porter, Zachary John Snider, Jeffrey Clarence Jones
  • Patent number: 11654483
    Abstract: A powder treatment assembly and method for treating a feedstock powder of feedstock particles includes directing the feedstock powder into a plasma chamber within a reactor, exposing the feedstock powder to a plasma field generated by a plasma source to form a treated powder having treated particles with an increased average sphericity relative to the feedstock particles, and supplying a hot gas sheath flow downstream of the plasma chamber, the hot gas sheath flow substantially surrounding the treated powder.
    Type: Grant
    Filed: April 7, 2020
    Date of Patent: May 23, 2023
    Assignee: General Electric Company
    Inventors: Frederic Larouche, Matthieu Balmayer, Gabriel Dickson
  • Patent number: 11655521
    Abstract: A graphene modifying method of metal having following steps of providing metal powders, graphene powders and a binder, the metal powder has metal particles, and the graphene powder has graphene micro pieces, each graphene micro piece is formed by 6-atom unit cells connected with each other, each 6-atom unit cell is connected to a stearic acid functional group by a sp3 bond; mixing the metal powder, the graphene powder, and the binder to generate heat by a friction, each sp3 bond connected with the stearic acid functional group is thereby heated and broken, each 6-atom unit cell is connected with other 6-atom unit cells via the broken sp3 bond, and the metal particles are thereby wrapped by the 6-atom unit cells; and sintering the metal particles into a metal body to transform the plurality of graphene micro pieces into a three-dimensional mash embedded in the metal body.
    Type: Grant
    Filed: March 27, 2020
    Date of Patent: May 23, 2023
    Assignee: Amazing Cool Technology Corp
    Inventors: Wei-Lin Tseng, Yang-Ming Shih, Chi-Hang Hung
  • Patent number: 11655513
    Abstract: Methods of making magnesium-based alloy components, such as automotive components, include treating a casting comprising a magnesium-based alloy to a first deforming process to form a preform. In one aspect, the first deforming process has a first maximum predetermined strain rate of greater than or equal to about 0.001/s to less than or equal to about 1/s in an environment having a temperature of ?to about 250° C. to ?to about 450° C. In another aspect, the first deforming process is cold deforming that is followed by annealing. The preform is then subjected to a second deforming process having a second maximum predetermined strain rate of ?about 1/s to ?about 100/s in an environment having a temperature of ?about 150° C. to ?about 450° C. to form the magnesium-based alloy component substantially free of cracking. A solid magnesium-based alloy component having select microstructures are also provided.
    Type: Grant
    Filed: December 10, 2020
    Date of Patent: May 23, 2023
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventor: Henry Zhan
  • Patent number: 11643568
    Abstract: The present invention relates to a low-temperature sinterable copper particle material prepared using an electride and an organic copper compound and a preparation method therefor and, more particularly, to a copper nanoparticle which can be useful as a conductive copper ink material thanks to its small size and high dispersibility, and a method for preparing the copper nanoparticle by reducing an organic copper compound with an electride as a reducing agent. The present invention provides copper nanoparticles which can be suitably used as a conductive copper nanoink material because the copper nanoparticles show the restrained oxidation of the copper, have an average particle diameter of around 5 nm to cause the depression of melting point, are of high dispersibility, and allow the removal of the electride in a simple ultrasonication process.
    Type: Grant
    Filed: March 7, 2018
    Date of Patent: May 9, 2023
    Assignee: Research & Business Foundation Sungkyunkwan University
    Inventors: Sung-wng Kim, Kyu-hyoung Lee, Ye-ji Kim, Jong-Ho Park, Seung-yong Lee
  • Patent number: 11642723
    Abstract: A three-dimensional metallic foam is fabricated with an active oxide material for use as an anode for lithium batteries. The porous metal foam, which can be fabricated by a freeze-casting process, is used as the anode current collector of the lithium battery. The porous metal foam can be heat-treated to form an active oxide material to form on the surface of the metal foam. The oxide material acts as the three-dimensional active material that reacts with lithium ions during charging and discharging.
    Type: Grant
    Filed: July 9, 2019
    Date of Patent: May 9, 2023
    Assignee: CellMobility, Inc.
    Inventors: Hyeji Park, Hyelim Choi, Yumi Rho, Heeman Choe
  • Patent number: 11628513
    Abstract: An embodiment relates to an ultrasonic additive manufacturing process, comprising joining a foil comprising a bulk metallic glass to a substrate; and forming a cladded composite comprising the foil and the substrate; wherein a thickness of the cladded composite is greater than a critical casting thickness of the bulk metallic glass, wherein the cladded composite comprises a cladding layer of the bulk metallic glass on the substrate and the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.
    Type: Grant
    Filed: March 30, 2020
    Date of Patent: April 18, 2023
    Assignees: LM Group Holdings, Inc., Fabrisonics LLC
    Inventors: Evelina Vogli, John Kang, Ricardo Salas, Adam Hehr
  • Patent number: 11607732
    Abstract: There are provided high melting point metal or alloy powder atomization manufacturing processes comprising providing a melt of the high melting point metal or alloy through a feed tube; diverting the melt at a diverting angle with respect to a central axis of the feed tube to obtain a diverted melt; directing the diverted melt to an atomization area; and providing at least one atomization gas stream to the atomization area. The atomization process can be carried out in the presence of water within an atomization chamber used for the atomization process.
    Type: Grant
    Filed: July 19, 2021
    Date of Patent: March 21, 2023
    Assignee: 5N PlUS INC.
    Inventors: Sylvain St-Laurent, Shizhu Chen, Hui Li