Abstract: This application relates to a method of preparing a composite material for a semiconductor test socket, and a composite material prepared through the method. In one embodiment, the method includes preparing a powder mixture including (i) a metal powder comprising aluminum or aluminum alloy particles and magnesium particles and (ii) a polymer powder. The method may also include sintering the powder mixture to produce the composite material using a spark plasma sintering (SPS) process. This application also relates to a method of manufacturing a semiconductor test socket, the method including forming an insulating portion of the semiconductor test socket with the composite material. This application further relates to a semiconductor test socket produced through the method.

Abstract: Methods and system are provided for a heat exchanger. In one example, a system, comprises a mobile electronic device comprising a front cover and a rear cover, a heat exchanger arranged between the front cover and the rear cover, the heat exchanger comprising a fluid chamber arranged between an inner surface of a first plate and an inner surface of a second plate, and a wick material arranged within the fluid chamber, the wick material comprising a sintered material configured to allow a plurality of fluid passages to extend therethrough.

Abstract: The present application provides a 3D printing method. The present application can provide as a method for efficiently performing 3D printing, for example, a 3D printing method capable of more rapidly and efficiently producing a three-dimensional shape precisely realized up to a fine portion.

Abstract: This application relates to a method of preparing a composite material for an electric wiring connector. In one embodiment, the method includes preparing a powder mixture including (i) a metal powder composed of aluminum or aluminum alloy particles and magnesium particles and (ii) a polymer powder. The method may also include sintering the powder mixture to produce a composite material for the electric wiring connector using a spark plasma sintering (SPS) process. This application also relates to a composite material for an electric wiring connector prepared through the method described above. This application further relates to a method of manufacturing an electric wiring connector, the method including forming a housing of the electric wiring connector with the composite material. This application further relates to an electric wiring connector manufactured by the method.

Abstract: Provided is a method of molding a composite material by laser metal deposition in which a powder metal material is irradiated with a laser beam while supplying the powder metal material onto a surface of a base material, in which the powder metal material is a mixed powder of an Fe alloy powder and a Cu powder, and a mixing ratio of the Fe alloy powder and the Cu powder is 15% or more and 30% or less by weight % of the Cu powder, and in which the composite material having anisotropy is molded by setting energy of the laser beam to be 9 KJ/g or more and 10 KJ/g or less in a mixed powder ratio.

Abstract: A method of manufacturing a hypoid gear includes face hobbing a gear blank and forming a green hypoid gear with gear teeth, heat treating the green hypoid gear to form a heat treated hypoid gear with heat treated gear teeth, and hard hobbing the heat treated gear teeth to form a hard finished hypoid gear. Critical non-tooth features on the heat treated hypoid gear are hard finished. Also, the critical non-tooth features on the heat treated hypoid gear can be hard finished prior to hard hobbing the heat treated gear teeth. The heat treating includes at least one of carburizing and induction hardening the green hypoid gear, a surface of the heat treated gear teeth has a hardness greater than or equal to 58 HRC, and the hard hobbing removes heat distortion from the heat treated gear teeth.

Abstract: A manufacturing method of an embedded metal mesh flexible transparent electrode and application thereof; the method includes: directly printing a metal mesh transparent electrode on a rigid substrate by using an electric-field-driven jet deposition micro-nano 3D printing technology; performing conductive treatment on a printed metal mesh structure through a sintering process to realize conductivity of the metal mesh; respectively heating a flexible transparent substrate and the rigid substrate to set temperatures; completely embedding the metal mesh structure on the rigid substrate into the flexible transparent substrate through a thermal imprinting process; and separating the metal mesh completely embedded into the flexible transparent substrate from the rigid substrate to obtain the embedded metal mesh flexible transparent electrode.

Abstract: Provided is a FeCrCuTiV high-entropy alloy powder for laser melting deposition manufacturing and a preparation method thereof, in percent by weight, the composition of the high-entropy alloy powder is: chromium 17-20%; copper 22-25%; titanium 16-19%; vanadium 17-20%; and ferrum 19-22%, wherein by utilizing the solid solution effect of alloying elements such as Ti, V and Cu of the high-entropy alloy, it can effectively alleviate the differences in thermal expansion coefficient, melting point, elastic modulus, etc. of the tungsten/steel or tungsten/copper heterogeneous interface, can reduce the residual stress level at the heterogeneous interface during the laser melting deposition manufacturing process and avoid the precipitation of Laves phase, and can meet the manufacturing requirements of tungsten/steel and tungsten/copper heterogeneous components for fusion reactors.

Abstract: A steel sheet includes: a predetermined chemical composition; and a steel structure represented by, in area %, first martensite in which two or more iron carbides each having a circle-equivalent diameter of 2 nm to 500 nm are contained in each lath: 20% to 95%, ferrite: 15% or less, retained austenite: 15% or less, and the balance: bainite, or second martensite in which less than two iron carbides each having a circle-equivalent diameter of 2 nm to 500 nm are contained in each lath, or the both of these, in which the total area fraction of ND//<111> orientation grains and ND//<100> orientation grains is 40% or less, and the content of solid-solution C is 0.44 ppm or more.

Abstract: An electrically conductive tip member includes: an inner periphery portion including a Cu matrix phase and a second phase that is dispersed in the Cu matrix phase and contains a Cu—Zr-based compound, the inner periphery portion having an alloy composition of Cu-xZr (where x is the atomic percentage of Zr and satisfies 0.5?x?16.7); and an outer periphery portion that is present on an outer circumferential side of the inner periphery portion, made of a metal containing Cu, and has higher electrical conductivity than the inner periphery portion.

Abstract: A method of manufacturing a hard-to-weld material by a beam-assisted additive manufacturing process is presented. The method includes depositing a first layer for the material onto the substrate, the first layer including a major fraction of a base material for the component and a minor fraction of a solder, depositing a second layer of the base material for the component and a thermal treatment of the layer arrangement. The thermal treatment includes a first thermal cycle at a first temperature above 1200° C. for a duration of more than 3 hours, a subsequent second thermal cycle at a second temperature above 1000° C. for more than 2 hours, and a subsequent third thermal cycle and a third temperature above 700° C. for more than 12 hours. A manufactured component is also presented.

Abstract: The present invention relates to the technical field of manufacturing of metal materials, and in particular to a 7000-series aluminum alloy wire for additive manufacturing and a preparation method thereof. The wire was prepared by subjecting an Al—Ti—B intermediate alloy containing TiB2 particles generated in situ to severe plastic deformation to obtain an intermediate alloy containing TiB2 nanoparticles having a particle size of 50-1,000 nm or a mixture of two different particles; using the intermediate alloy containing TiB2 nanoparticles as a matrix raw material, adding other metal or intermediate alloy for smelting to obtain an alloy melt; preparing a wire blank with the alloy melt; subjecting the wire blank to hot rolling, drawing, intermediate annealing and surface treatment to obtain an Al—Zn—Mg—Cu alloy wire reinforced by particles at nano scale or submicron scale.

Abstract: Provided are: an alloy member that is excellent in homogeneity of both the alloy composition and microstructure and excellent in shape controllability and includes a high entropy alloy having high mechanical properties and high corrosion resistance, a process for producing the same, and a product including the alloy member. In the present invention, the alloy member having a chemical composition comprising elements of Co, Cr, Fe, Ni, and Ti each in an amount within a range of 5 atomic % or more and 35 atomic % or less and Mo in an amount within a range of more than 0 atomic % and 8 atomic % or less, the reminder consisting of unavoidable impurities, wherein ultrafine grains having an average grain diameter of 100 nm or less are dispersed and precipitated in a parent phase crystal.

Abstract: A method for manufacturing a sintered component includes a step of making a green compact having a relative density of at least 88% by compression-molding a base powder containing a metal powder into a metallic die, a step of machining a groove part having a groove width of 1.0 mm or less in the green compact by processing groove with a cutting tool, and a step of sintering the green compact in which the groove part is formed after the step of forming the groove part.

Abstract: A method of heat-treating an additively-manufactured ferromagnetic component is presented. The additively-manufactured ferromagnetic component includes a metal alloy having iron and cobalt. The method of heat-treating is performed such that a saturation flux density of a heat-treated ferromagnetic component is greater than a saturation flux density of an as-formed ferromagnetic component. The heat-treated ferromagnetic component has a microstructure having an average grain size of substantially all grains in a range of about 0.1 micron to about 25 microns. A ferromagnetic component is also presented.

Abstract: A method for additively manufacturing a component includes generating, via imaging software, a plurality of slices of a support structure of the component based on component geometry. The method also includes melting or fusing, via the additive manufacturing system, layers of material to a build platform of the component so as to form the support structure according to the plurality of slices. The support structure includes a lattice configuration having of a plurality of support members arranged together to form a plurality of cells. Further, the method includes melting or fusing, via the additive manufacturing system, a component body to the support structure. After the component body solidifies, the method includes removing all of the support structure from the component body to form the component.

Abstract: A method of quenching a press hardenable steel (PHS) is provided. The method includes preparing a die having a material with a thermal conductivity of at least 40W/(m·K) and placing a blank within the die and simultaneously hot stamping and quenching the blank at a heat transfer coefficient of at least 2,950W/(m2·K). In one form, the step of hot stamping the blank is carried out with greater than 20 MPa of contact pressure between the die and the blank. In another form, the step of hot stamping the blank is carried out with 31 MPa of contact pressure between the die and the blank.

Abstract: Embodiments disclosed herein relate to production of amorphous alloys having compositions of iron, chromium, molybdenum, carbon and boron for usage in additive manufacturing, such as in layer-by-layer deposition to produce multi-functional parts. Such parts demonstrate ultra-high strength without sacrificing toughness and also maintain the amorphous structure of the materials during and after manufacturing processes. An Amorphous alloy composition has a formula Fe100-(a+b+c+d)CraMobCcBd, wherein a, b, c and d represent an atomic percentage, wherein: a is in the range of 10 at. % to 35 at. %; b is in the range of 10 at. % to 20 at. %; c is in the range of 2 at. % to 5 at. %; and d is in the range of 0.5% at. % to 3.5 at. %.

Abstract: Provided is a slide bearing (bearing sleeve (8)), comprising an oxidized green compact in which particles (11) of metal powder are bonded to each other by an oxide film (12) formed on surfaces of the particles (11). The oxidized green compact has a bearing surface (A, B) configured to slide, through intermediation of a lubricating film, relative to a mating member (shaft member (2)) to be supported. The bearing surface (A, B) has a large number of opening portions (13a), and the large number of opening portions (13a) and inner pores (13b) are interrupted in communication therebetween by the oxide film (12).

Abstract: A composite component may include a substrate including a first material and defining a surface; and at least one feature attached to the surface of the substrate. The at least one feature may include a second, different material attached to the surface using cold spraying. Cold spraying may include accelerating particles of the second material toward the surface without melting the particles.