Patents Examined by Steven J Bos
  • Patent number: 11646403
    Abstract: A method of preparing a porous sheet includes mixing a matrix material dispersion including a matrix material dispersed in a first dispersion medium with a microorganism dispersion including microorganisms in a second dispersion medium, to form a mixture. The first and the second dispersion media are removed from the mixture to form a matrix sheet, and the microorganisms are decomposed from the matrix sheet to form the porous sheet.
    Type: Grant
    Filed: March 5, 2021
    Date of Patent: May 9, 2023
    Assignees: International Business Machines Corporation, Aselsan Electronik Sanayi ve Ticaret A.S.
    Inventors: Esin Akca, Cagla Akgun, Gokhan Demirci, Ho-Cheol Kim, Hareem T. Maune, Dahyun Oh, Loza F. Tadesse, Leslie E. Thompson
  • Patent number: 11643703
    Abstract: Apparatus and methods for lithium extraction from aqueous sources are described herein. Divalent ions are removed using staged membrane separation. The aqueous source is subjected to a solvent extraction process that extracts lithium. Aqueous and organic phases of streams produced by the solvent extraction process are separated using electrical and/or gas flotation separation. The solvent is de-complexed to unload lithium. Streams produced by the de-complexing may be subjected to electrical and/or gas flotation separation. Solvent de-complexing can be performed using an electrical separator. Aqueous streams are pH adjusted for return to the environment.
    Type: Grant
    Filed: June 18, 2020
    Date of Patent: May 9, 2023
    Assignee: Schlumberger Technology Corporation
    Inventors: Gary W. Sams, Robert Charles William Weston, Ankur D. Jariwala
  • Patent number: 11643706
    Abstract: The invention comprises a method and apparatus for generating a rare earth from a rare earth oxide, comprising the sequential steps of: (1) reducing temperature about the rare earth oxide to less than zero degrees Celsius; (2) reducing pressure to boil off contaminant water in a powder sample of the rare earth oxide at a molecular escape velocity not disturbing the powdered rare earth oxide; and (3) heating the rare earth oxide to greater than 1000° C. in the presence hydrogen gas while optionally: (1) collecting and determining mass of a water product to determine a consumption mass of the starting hydrogen gas in a main reaction process using the equation RE2O3+3H2?2RE+3H2O, wherein “RE” comprises at a rare earth and (2) injecting replacement hydrogen gas into the main reaction chamber up to the consumption mass.
    Type: Grant
    Filed: July 26, 2019
    Date of Patent: May 9, 2023
    Inventors: W. Davis Lee, Mark R. Amato
  • Patent number: 11634337
    Abstract: A process for the chemical conversion of contaminated magnesium hydroxide to high purity solutions of magnesium bicarbonate include steps of providing an impure reagent including at least 40% and less than 95% by total weight of total metals of magnesium in a form of solid magnesium hydroxide and at least 10% by weight of total metals of calcium carbonate, combining the impure reagent containing the solid magnesium hydroxide with carbonic acid in water, thereby generating magnesium bicarbonate and water and then filtering out solid calcium carbonate leaving a solution of magnesium bicarbonate in water having a by weight ratio of Mg/(Mg+Ca) in the solution of greater than 95%. Heating and/or drying the magnesium bicarbonate solution produces correspondingly high purity magnesium carbonate.
    Type: Grant
    Filed: August 13, 2020
    Date of Patent: April 25, 2023
    Inventors: Randall P. Moore, Kevin B. Jackson, James G. Blencoe
  • Patent number: 11634789
    Abstract: Processes are provided for the selective recovery of lithium from brines using aqueous redox reactions, involving lithium extraction into a particulate ferric phosphate solid in the form of an iron (III) heterosite, in the presence of a reducing agent capable of reducing ionic lithium, at a controlled lithium extraction pH. Lithium elution involves exposing the loaded lithium ferrous phosphate solids, in the form of lithium iron (II) triphylite, to an oxidizing agent capable of mediating the oxidation of the sequestered atomic lithium. This is carried out at a controlled acidic lithium elution pH. Conditions in the lithium extraction and elution steps are provided so that a concentrated liquid lithium eluate is provided to subsequent steps of impurity removal and lithium carbonate precipitation.
    Type: Grant
    Filed: September 15, 2020
    Date of Patent: April 25, 2023
    Assignee: InCoR Lithium
    Inventors: Ken Baxter, David Dreisinger, Hiroki Fukuda
  • Patent number: 11623863
    Abstract: Techniques for converting carbonate material to carbon monoxide include transferring heat and at least one feed stream that includes a carbonate material and at least one of hydrogen, oxygen, water, or a hydrocarbon, into an integrated calcination and syngas production system that includes a syngas generating calciner (SGC) reactor; calcining the carbonate material to produce a carbon dioxide product and a solid oxide product; initiating a syngas production reaction; producing, from the syngas production reaction, at least one syngas product that includes at least one of a carbon monoxide product, a water product or a hydrogen product; and transferring at least one of the solid oxide product or the at least one syngas product out of the SGC reactor.
    Type: Grant
    Filed: December 12, 2018
    Date of Patent: April 11, 2023
    Assignee: Carbon Engineering Ltd.
    Inventors: Jenny Sara Jean McCahill, Douglas Edward Olmstead, Kenton Robert Heidel, Navjot Kaur Sandhu
  • Patent number: 11618934
    Abstract: A process for recovering copper from heap leach residues containing residual copper, includes identifying a production zone within the heap leach residues for secondary leaching, drilling wells into the heap at locations suitable for delivering leach solution into the production zone, injecting the leach solution including ferric ions through the wells and aerating the production zone to facilitate oxidative reactions within the production zone, and collecting effluent from the heap for copper recovery therefrom.
    Type: Grant
    Filed: March 14, 2018
    Date of Patent: April 4, 2023
    Assignee: TECK METALS LTD.
    Inventors: Hector Lizama, Danilo Arrué
  • Patent number: 11617997
    Abstract: A hydrogen production apparatus includes: a first furnace configured to heat a mixed gas of a raw material gas, which contains at least methane, and hydrogen to 1,000° C. or more and 2,000° C. or less; and a second furnace configured to accommodate a catalyst for accelerating a reaction of a first gas generated in the first furnace to a nanocarbon material, and to maintain the first gas at 500° C. or more and 1,200° C. or less.
    Type: Grant
    Filed: December 1, 2020
    Date of Patent: April 4, 2023
    Assignee: IHI CORPORATION
    Inventors: Hiroyuki Kimura, Tomoya Muramoto, Satoshi Seo
  • Patent number: 11618689
    Abstract: The disclosure relates to mineral processing, and more particularly to a copper(II)-ammonia complex ion sulfidization activator, and its preparation and application. A molar ratio of NH3 to Cu2+ in the active ingredient of the copper(II)-ammonia complex ion sulfidization activator is 2:1-4:1. The preparation method includes: dropwise adding an ammonia solution to a copper salt solution; and adjusting the mixture to pH 6-7.2 with dilute sulfuric acid to obtain the copper(II)-ammonia complex ion sulfidization activator. During the sulfidization flotation for the copper oxide ore, the copper(II)-ammonia complex ion sulfidization activator is added and mixed uniformly with the ore slurry prior to the introduction of the sulfidizing agent.
    Type: Grant
    Filed: August 3, 2020
    Date of Patent: April 4, 2023
    Assignees: HUNAN RESEARCH INSTITUTE FOR NONFERROUS METALS, Central South University
    Inventors: Daixiong Chen, Chenyang Zhang, Wei Sun, Bo Hu, Jianyu Zhu, Mengfei Liu, Qiqi Zhou, Yanhong Dong
  • Patent number: 11618686
    Abstract: The invention provides a method (10) for ammonia production, the method (10) comprising: —reacting dihydrogen and dinitrogen (115) to form ammonia in a reactor (120); providing a reactor gas mixture (125) from the reactor (120) to a recycle loop (130), wherein the recycle loop (130) comprises or is functionally coupled to a separator (140); and providing at least part of the reactor gas mixture (125) from the recycle loop (130) to the reactor (120); and —switching between a first operation mode (20) and a second operation mode (30), wherein: in the first operation mode (20) dihydrogen and dinitrogen (115) are provided to the reactor (120), and the separator (140) provides a first fraction F1 of the ammonia from the reactor gas mixture (125) to a product outlet (150); and in the second operation mode (30) the separator (140) provides a second fraction F2 of the ammonia from the reactor gas mixture (125) to the product outlet (140); wherein the first fraction F1 is larger than the second fraction F2, and wherei
    Type: Grant
    Filed: September 25, 2020
    Date of Patent: April 4, 2023
    Assignee: Technische Universiteit Delft
    Inventor: Fokko Marten Mulder
  • Patent number: 11613475
    Abstract: Systems and methods for direct recycling and upcycling of spent cathode materials using Flame-Assisted Spray Pyrolysis Technology (FAST). In illustrative embodiments, cathode layers are separated and collected from spent battery cells. The cathode laminate is ground to a powdered form and treated to remove contaminants by sifting into a hot stream of air which heats the powders, burning off contaminants. After cooling and particle collection, the powders may be dispersed into leaching solution to dissolve metal oxides and create an acid metal solution or ground into nano-sized primary particles and mixed with dispersing liquids to form a solution. The solution may be mixed with glycerol and additional metal salts to create a final precursor solution, which may undergo spray pyrolysis followed by drying and calcination to create cathode materials with high consistency and repeatability, or mixed with an alkaline metal salt solution and undergo electrodeposition to recover desired metal salts.
    Type: Grant
    Filed: September 23, 2022
    Date of Patent: March 28, 2023
    Assignee: STORAGENERGY TECHNOLOGIES INC.
    Inventors: Jinyun Liao, Junhua Song, Nick Iacopino, Feng Zhao
  • Patent number: 11613464
    Abstract: A modified boron nitride nanotube (BNNT) comprising pendant hydroxyl (OH) and amino (NH2) functional groups covalently bonded to a surface of the BNNT. Aqueous and organic solutions of these modified BNNTs are disclosed, along with methods of producing the same. The modified BNNTs and their solutions can be used to coat substrates and to make nanocomposites.
    Type: Grant
    Filed: October 4, 2018
    Date of Patent: March 28, 2023
    Assignee: NATIONAL RESEARCH COUNCIL OF CANADA
    Inventors: Jingwen Guan, Benoit Simard
  • Patent number: 11608568
    Abstract: The present invention relates to single crystalline RbUO3, hydrothermal growth processes of making such single crystals and methods of using such single crystals. In particular, Applicants disclose single crystalline RbUO3 single crystalline RbUO3 in the Pm-3m space group. Unlike other powdered RbUO3, Applicants' single crystalline RbUO3 has a sufficient crystal size to be characterized and used in the fields of neutron detection, radiation-hardened electronics, nuclear forensics, nuclear engineering photovoltaics, lasers, light-emitting diodes, photoelectrolysis and magnetic applications.
    Type: Grant
    Filed: August 4, 2022
    Date of Patent: March 21, 2023
    Assignee: United States of America as represented by the Secretary of the Air Force
    Inventors: James M. Mann, Thomas A. Bowen, Eric M. Hunt
  • Patent number: 11603338
    Abstract: According to this disclosure, there is provided a pyrolysis reaction system and a direct non-oxidative methane coupling process using the same by which it is possible to reach the selectivity for good C?10 hydrocarbons and at the same time to inhibit coke from being generated while a good methane conversion is maintained during direct conversion of methane into C2+ hydrocarbons through non-oxidative pyrolysis.
    Type: Grant
    Filed: March 31, 2021
    Date of Patent: March 14, 2023
    Assignee: SK Innovation Co., Ltd.
    Inventors: Dongmin Yun, Juhwan Im, Dokyoung Kim
  • Patent number: 11591531
    Abstract: Provided is a process capable of converting the cokes on spent catalysts in a fluid catalytic cracking (FCC) process into synthesis gas. The produced synthesis gas contains high concentrations of CO and H2 and may be utilized in many downstream applications such as syngas fermentation for alcohol production, hydrogen production and synthesis of chemical intermediates. A reducer/regenerator reactor for a fluid catalytic process comprising a chemical looping system to produce synthesis gas is also described.
    Type: Grant
    Filed: August 21, 2020
    Date of Patent: February 28, 2023
    Assignee: ExxonMobil Technology and Engineering Company
    Inventors: Hyung Rae Kim, Arun K. Sharma, Bing Du
  • Patent number: 11591670
    Abstract: A process for extracting, recovering and recycling metals and materials from spent lithium ion batteries (LIB) that comprises the contacting battery waste products with a deep eutectic solvent, and leaching the metal from the battery waste product and extracting the metal into the deep eutectic solvent with heat and agitation. After the leaching and extracting, the process further includes recovering the dissolved metals ions from the deep eutectic solvent solution, followed by a step of regeneration of cathode materials.
    Type: Grant
    Filed: June 23, 2020
    Date of Patent: February 28, 2023
    Assignee: William Marsh Rice University
    Inventors: Mai K. Tran, Marco-Tulio F. Rodrigues, Ganguli Babu, Hemtej Gullapalli, Pulickel M. Ajayan
  • Patent number: 11591215
    Abstract: A hydrogen plant for producing hydrogen, including: a reforming reactor system including a first catalyst bed including an electrically conductive material and a catalytically active material, a heat insulation layer between the first catalyst bed and the pressure shell, and at least two conductors electrically connected to the electrically conductive material and to an electrical power supply placed outside the pressure shell, wherein the electrical power supply is dimensioned to heat at least part of the first catalyst bed to a temperature of at least 500° C. by passing an electrical current through the electrically conductive material, where the pressure shell has a design pressure of between 5 and 200 bar; a water gas shift unit downstream the reforming reactor system; and a gas separation unit downstream the water gas shift unit. A process for producing hydrogen from a feed gas including hydrocarbons.
    Type: Grant
    Filed: May 15, 2019
    Date of Patent: February 28, 2023
    Assignee: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard Mortensen, Kim Aasberg-Petersen, Robert Klein
  • Patent number: 11583824
    Abstract: A system and method for producing hydrogen from hydrocarbon and steam, including a membrane reformer with multiple membrane reactors each having a tubular membrane. The bore of the tubular membrane is the permeate side for the hydrogen. The region external to the tubular membrane is the retentate side for carbon dioxide. A sweep gas flows through the bore to displace hydrogen in a direction countercurrent to flow of hydrocarbon and steam in the region external to the tubular membrane. The method includes discharging hydrogen as permeate with the sweep gas from the bore, and discharging carbon dioxide in the region external to the tubular membrane as retentate from the membrane reactor.
    Type: Grant
    Filed: June 18, 2020
    Date of Patent: February 21, 2023
    Assignee: Saudi Arabian Oil Company
    Inventors: Aadesh Harale, Aqil Jamal, Stephen N. Paglieri, Henk van Veen, Francesco Sebastiani, Gerard de Jong, Jaap Vente
  • Patent number: 11584658
    Abstract: The present disclosure provides for compositions, methods of making compositions, and methods of using the composition. In an aspect, the composition can be a reactive material that can be used to split a gas such as water or carbon dioxide.
    Type: Grant
    Filed: April 27, 2022
    Date of Patent: February 21, 2023
    Assignee: University of Florida Research Foundation, Inc.
    Inventors: Helena Hagelin-Weaver, Samantha Roberts, Nathan Carr
  • Patent number: 11572605
    Abstract: A process for leaching a mineral particulate material comprising the steps of feeding the mineral particulate material to a leaching step (10) in which at least one valuable metal in the mineral particulate material is leached into a leach solution to form a pregnant leach liquor and a solid residue containing undissolved mineral matter, the leaching step being conducted under conditions such that elemental sulphur is formed in the leaching step, wherein beads or particles that take up elemental sulphur are added to the leaching step such that elemental sulphur is taken up by or collects on the beads or particles, and separating the beads or particles from the pregnant leach liquor and the solid residue. The beads or particles may be treated to remove sulphur and the beads or particles are returned to the leaching step.
    Type: Grant
    Filed: June 7, 2018
    Date of Patent: February 7, 2023
    Assignee: Glencore Technology Pty Limited
    Inventors: Paul Benjamin Voigt, Ahmad Ghahreman