Patents Examined by Thi Dang
  • Patent number: 6344105
    Abstract: Improved methods and apparatus for ion-assisted etch processing in a plasma processing system are disclosed. In accordance with various aspects of the invention, an elevated edge ring, a grooved edge ring, and a RF coupled edge ring are disclosed. The invention operates to improve etch rate uniformity across a substrate (wafer). Etch rate uniformity improvement provided by the invention not only improves fabrication yields but also is cost efficient and does not risk particulate and/or heavy metal contamination.
    Type: Grant
    Filed: June 30, 1999
    Date of Patent: February 5, 2002
    Assignee: Lam Research Corporation
    Inventors: John E. Daugherty, Neil Benjamin, Jeff Bogart, Vahid Vahedi, David Cooperberg, Alan Miller, Yoko Yamaguchi
  • Patent number: 6336848
    Abstract: An apparatus for polishing leads of a semiconductor package includes a package holder unit on which a plurality of semiconductor packages are arranged; and a polishing member that automatically polished the leads of the semiconductor package on the package holder unit. A mask may be used to cover the plurality of semiconductor packages to expose at least a part of the leads to the polishing member.
    Type: Grant
    Filed: July 22, 1998
    Date of Patent: January 8, 2002
    Assignee: Oki Electric Industry Co., Ltd.
    Inventor: Takeyuki Sato
  • Patent number: 6337030
    Abstract: A wafer is supported while being rotated by four wafer rotating rods having grooves. The wafer rotating rods are rotated by a driving force transmitted from a motor installed outside a wafer processing bath. An ultrasonic bath is arranged below the wafer processing bath, and ultrasonic waves generated by an ultrasonic source are transmitted to the wafer processing bath. The ultrasonic waves are efficiently transmitted to the wafer because the wafer is supported only by the wafer rotating rods.
    Type: Grant
    Filed: January 29, 1998
    Date of Patent: January 8, 2002
    Assignee: Canon Kabushiki Kaisha
    Inventor: Kiyofumi Sakaguchi
  • Patent number: 6335293
    Abstract: A system and method for two-sided etch of a semiconductor substrate. Reactive species are generated and flowed toward a substrate for processing. A diverter is positioned between the generation chamber and the substrate. A portion of the reactive species flows through the diverter for processing the front of the substrate. Another portion is diverted around the substrate to the backside for processing. A flow restricter is placed between the substrate and the exhaust system to increase the residence time of reactive species adjacent to the backside.
    Type: Grant
    Filed: July 12, 1999
    Date of Patent: January 1, 2002
    Assignee: Mattson Technology, Inc.
    Inventors: Laizhong Luo, Ying Holden, Rene George, Robert Guerra, Allan Wiesnoski, Nicole Kuhl, Craig Ranft, Sai Mantripragada
  • Patent number: 6334929
    Abstract: A process for improving uniformity across the surface of a substrate during a plasma process such as plasma etching. A conductive plane is formed at the back surface of the substrate. A plasma process is then performed to the front surface of the substrate. The conductive plane may then be removed upon completion of the plasma process and before final processing steps.
    Type: Grant
    Filed: July 29, 1994
    Date of Patent: January 1, 2002
    Assignee: Motorola, Inc.
    Inventors: Kelly W. Kyler, Fred Clayton, James H. Williams, Jaeshin Cho, Craig L. Jasper
  • Patent number: 6332947
    Abstract: A plasma processing apparatus is provided with at least one waveguide portion for introducing microwaves, an electron heating space chamber formed on a downstream side with respect to a dielectric body in the waveguide portion, and a plasma generating space chamber coupled with the electron heating space chamber. A first static magnetic field generating device surrounds the electron heating space chamber using permanent magnets, producing a strong magnetic field exceeding an electron cyclotron resonance magnetic field strength along a propagation direction of the microwave in the electron heating space chamber and in a microwave leading-out portion of the dielectric body, and forming a cusped magnetic field.
    Type: Grant
    Filed: February 5, 1999
    Date of Patent: December 25, 2001
    Assignee: Hitachi, Ltd.
    Inventors: Satoshi Ichimura, Tadashi Sato, Isao Hashimoto
  • Patent number: 6332962
    Abstract: A focused particle beam system, according to one embodiment of the invention, precisely shapes a pole-tip assembly formed by a multi-layer device having a first layer with a first structural element, a second layer with a second structural element, and a shielding layer with a shielding element, the shielding element being located between the first layer and the second layer. The focused particle beam system mills the second structural element without irradiating a first structural element. The system images a selected portion of the multi-layer device to locate the shielding element and thereby avoids irradiating the first structural element. The shielding element separates the first structural element from the second structural element. Based on the location of the shielding element, the system images and mills the second structural element without irradiating the first structural element.
    Type: Grant
    Filed: April 30, 1998
    Date of Patent: December 25, 2001
    Assignee: Micrion Corporation
    Inventors: Gregory J. Athas, Russel Mello
  • Patent number: 6331260
    Abstract: This invention is a process and apparatus for producing single crystal, polycrystal or amorphous stand-alone films. The process has two steps: First, thin layers of the desired materials are deposited by VD onto a hot foreign single crystal substrate wafer held by a substrate platter in a pocket formed in such. The second step is to chemically etch away the substrate while still being held by the substrate platter while the film-substrate is still hot. The etch is stopped as soon as all of the foreign substrate is consumed. This leaves just the thin film which is then cooled down to room temperature. The bottom surface of this pocket has a plurality of channels for carrying an etching gas which is input by a central channel in the substrate platter. The reactants that form the stand-alone film are input through an actively cooled effusion cell having a plenum for receiving the reactant gas.
    Type: Grant
    Filed: December 13, 1999
    Date of Patent: December 18, 2001
    Assignee: The United States of America as represented by the Secretary of the Air Force
    Inventors: David W. Weyburne, Brian S. Ahern
  • Patent number: 6328846
    Abstract: The invention concerns a device for an etch treatment of a disk-like object, in particular a wafer, having a means for receiving the disk-like object without contact and at least two guiding elements disposed normally to the means and limiting the position of the disk-like object at its periphery.
    Type: Grant
    Filed: January 18, 2000
    Date of Patent: December 11, 2001
    Assignee: SEZ Semiconductor-Equipment Zubehör für die Halbleiterfertigung AG
    Inventors: Kurt Langen, Philip Engesser
  • Patent number: 6329298
    Abstract: A post-etch treatment method capable of imparting high corrosion prevention performance to the aluminum-containing wiring films. The sample of aluminum-containing wiring material that is etched using the halogen-type gas is treated with the plasma of a gas that has the oxygen component, and the resist formed on the aluminum-containing wiring material is reacted with oxygen and is removed. Further, the plasma is generated using a gas having the hydrogen component or this gas is liquefied into droplets thereof on the sample surface, so that halogen components (Cl, Br, etc.) adhered to the aluminum-containing wiring material through the etching treatment are reacted with hydrogen and are effectively removed in the form of hydrogen chloride (HCl) or hydrogen bromide (HBr). This makes it possible to obtain the aluminum-containing wiring material having high corrosion prevention performance.
    Type: Grant
    Filed: December 8, 1997
    Date of Patent: December 11, 2001
    Assignee: Hitachi, Ltd.
    Inventors: Ryooji Fukuyama, Makoto Nawata, Yutaka Kakehi, Hironobu Kawahara, Yoshiaki Sato, Yoshimi Torii, Akira Kawaraya, Yoshie Sato
  • Patent number: 6322716
    Abstract: A method for conditioning a plasma etch chamber is presented. A plasma etch chamber is provided, which preferably includes a chuck for supporting a topography. A conditioning process may be performed in the etch chamber. The conditioning process preferably includes positioning a cover topography on or above the chuck. A conditioning feed gas containing (hydro)halocarbons may be introduced into the chamber. A conditioning plasma may be generated from the conditioning feed gas for a conditioning time. Immediately after generating the conditioning plasma is complete, the overall thickness of the cover topography is preferably at least as great as immediately before generating the conditioning plasma. By performing a conditioning process in such a manner, the total cost and complexity of the conditioning process may be reduced.
    Type: Grant
    Filed: August 30, 1999
    Date of Patent: November 27, 2001
    Assignee: Cypress Semiconductor Corp.
    Inventors: Jianmin Qiao, Sanjay Thekdi
  • Patent number: 6322661
    Abstract: A plasma confinement arrangement for controlling the volume of a plasma while processing a substrate inside a process chamber using a plasma enhanced process is disclosed. The arrangement includes a first magnetic bucket having a plurality of first magnetic elements. The first magnetic elements being configured for producing a first magnetic field inside the process chamber. The arrangement further includes a second magnetic bucket having a plurality of second magnetic elements. The second magnetic elements being configured for producing a second magnetic field inside the process chamber. The second magnetic field being configured to combine with the first magnetic field to produce a resultant magnetic field between the first magnetic bucket and the second magnetic bucket. The resultant magnetic field being configured to permit by-product gas from the processing to pass through while substantially confining the plasma within a volume defined at least by the process chamber and the resultant magnetic field.
    Type: Grant
    Filed: November 15, 1999
    Date of Patent: November 27, 2001
    Assignee: Lam Research Corporation
    Inventors: Andrew D. Bailey, III, Alan M. Schoepp, Nicolas Bright
  • Patent number: 6319355
    Abstract: A vacuum plasma processor includes a coil for reactively exciting a plasma so plasma incident on a workpiece has substantially uniformity. The coil and a window which reactively couples fields from the coil to the plasma have approximately the same diameter. An r.f. source supplies a pulse amplitude modulated envelope including an r.f. carrier to the coil.
    Type: Grant
    Filed: June 30, 1999
    Date of Patent: November 20, 2001
    Assignee: Lam Research Corporation
    Inventor: John Patrick Holland
  • Patent number: 6312555
    Abstract: A plasma reactor and methods for processing semiconductor substrates are described. An induction coil inductively couples power into the reactor to produce a plasma. A thin electrostatic shield is interposed between the induction coil and plasma to reduce capacitive coupling. The shield is electromagnetically thin such that inductive power passes through the shield to sustain the plasma while capacitive coupling is substantially attenuated. Reducing capacitive coupling reduces modulation of the plasma potential relative to the substrate and allows for more controllable processing.
    Type: Grant
    Filed: March 20, 2000
    Date of Patent: November 6, 2001
    Assignee: CTP, Inc.
    Inventor: Jean-François Daviet
  • Patent number: 6306244
    Abstract: In a plasma processing system for processing substrates such as semiconductor wafers, deposition of polymer in an area between a focus ring and an electrostatic chuck in a plasma processing chamber is achieved by providing a clearance gas in a gap between the chuck and the focus ring. A series of channels delivers the clearance gas to the annular gap between the outer surface of the substrate support and the inner surface of the focus ring surrounding the substrate support. The clearance gas supplied to the annular gap is preferably a gas such as helium which will not affect the wafer processing operation. In the case of plasma etching, the clearance gas is supplied at a flow rate which is sufficient to block the migration of process gas and volative byproducts thereof into the annular gap without adversely affecting edge etch performance.
    Type: Grant
    Filed: July 22, 1999
    Date of Patent: October 23, 2001
    Assignee: Lam Research Corporation
    Inventors: William S. Kennedy, Thomas E. Wicker, Robert A. Maraschin, Joel M. Cook, Alan M. Schoepp
  • Patent number: 6302057
    Abstract: An apparatus for depositing a film on a substrate utilizing a plasma-enhanced chemical vapor deposition process comprises a process chamber having an electrically grounded element therein and an RF biased electrode positioned in the process chamber proximate a substrate. An insulative element is coupled between the electrode and the grounded element other than the grounded substrates, and is formed of an electrically insulative material and has an insulative surface for effectively electrically isolating the electrode from the grounded element within the process chamber. The insulative element includes at least one feature formed in the insulative surface, wherein the feature has a high effective aspect ratio for inhibiting the deposition of a film therein to thereby create an electrical discontinuity in a film which may form on the insulative surface during the plasma-enhanced chemical vapor deposition process.
    Type: Grant
    Filed: September 15, 1998
    Date of Patent: October 16, 2001
    Assignee: Tokyo Electron Limited
    Inventors: Gerrit J. Leusink, Michael G. Ward, Tayler Bao, Jerry Yeh, Joseph T. Hillman, Tugrul Yasar
  • Patent number: 6299723
    Abstract: An anti-airlock apparatus for filters comprises a process bath for processing wafers, a filtration unit incorporating a filter for preliminarily filtering a process solution before said processing and connected to a first deaeration line, and a tank body provided on the primary side or the filtration unit and connected to a second deaeration line, wherein at least said filtration unit and tank body are connected to each other via a pipeline, and a valve of the first deaeration line and a valve of the second deaeration line are separately operated and said first and second deaeration lines are directly connected to the most upstream side of the process solution.
    Type: Grant
    Filed: May 28, 1999
    Date of Patent: October 9, 2001
    Assignee: LSI Logic Corporation
    Inventors: Hideaki Seto, Haruhiko Yamamoto, Nobuyoshi Sato, Kyoko Saito
  • Patent number: 6300227
    Abstract: A novel plasma treatment method (800, 814). The method includes forming an rf plasma discharge in a vacuum chamber. The plasma discharge includes an inductive coupling structure, which has a first cusp region at a first end of the structure and a second cusp region at a second end of the structure. In some embodiments, a third cusp region, which is between the first and second cusp regions, can also be included. The first cusp region is provided by a first electro-magnetic source and the second cusp region is provided by a second-electro magnetic source. The first electro-magnetic source and the second electro-magnetic source confines a substantial portion of the rf plasma discharge to a region away from a wall of the vacuum chamber. Accordingly, a plasma discharge is substantially a single ionic species (e.g., H1+) can be formed.
    Type: Grant
    Filed: December 1, 1998
    Date of Patent: October 9, 2001
    Assignee: Silicon Genesis Corporation
    Inventors: Wei Liu, Michael A. Bryan, Ian S. Roth
  • Patent number: 6290807
    Abstract: The invention provides microwave plasma process apparatus and method in which an antenna having a tubular member curved in a circular shape and including at least one slit is disposed on a sealing member for sealing a chamber, so that microwaves can be emitted through the slit to the sealing member.
    Type: Grant
    Filed: January 6, 1999
    Date of Patent: September 18, 2001
    Assignee: Tokyo Electron Limited
    Inventors: Naoki Matsumoto, Toshio Nakanishi
  • Patent number: 6273956
    Abstract: Workpieces, such as, semiconductor wafers, are continuously manufactured by repetitively alternately switching a common radio frequency power source between a plurality of downstream or in-chamber processing reactors and actively processing one workpiece in a vacuum in an operating one of the processing chambers while simultaneously executing with a robot at atmospheric pressure the overhead tasks relative to next processing another workpiece in the other processing chamber. The active processing of the workpieces in alternate chambers does not overlap, and the robot starts and completes all of its preparatory tasks during the active processing step during the time when a chamber's door is closed thereby providing virtual zero overhead. System architecture allows eliminating all redundant components other than the dual chambers which operate in parallel. For a modest cost increase for the second chamber throughput is trebled and overall costs significantly reduced.
    Type: Grant
    Filed: May 19, 1999
    Date of Patent: August 14, 2001
    Assignee: Matrix Intergrated Systems, Inc.
    Inventor: Gerald M. Cox