Abstract: A method of heat-treating an additively-manufactured ferromagnetic component is presented and a related ferromagnetic component is presented. A saturation flux density of a heat-treated ferromagnetic component is greater than a saturation flux density of an as-formed ferromagnetic component. The heat-treated ferromagnetic component is further characterized by a plurality of grains such that at least 25% of the plurality of grains have a median grain size less than 10 microns and 25% of the plurality of grains have a median grain size greater than 25 microns.
Abstract: Provided is a CVT ring member having a nitrided layer on a surface thereof. The CVT ring member includes a chemical composition containing, by mass, C: 0.43 to 0.70%, Si: 2.50% or less, Mn: 1.00% or less, Cr: 1.50 to 4.00%, Mo: 0.50 to 3.00% and V: 1.00% or less while satisfying a relation of Formula 1: 159×C(%)+91×Si(%)+68×Cr(%)+198×Mo (%)+646?1,000, and the balance being Fe and unavoidable impurities. The ring member has a tensile strength of 1,700 MPa or more. The nitrided layer has a surface hardness of HV800 to HV950.
Type:
Grant
Filed:
December 9, 2014
Date of Patent:
March 16, 2021
Assignees:
Aichi Steel Corporation, Toyota Jidosha Kabushiki Kaisha
Inventors:
Takeshi Udagawa, Yukio Ito, Koji Nishida
Abstract: Methods are provided for synthesizing high purity niobium or rhenium powders by a combustion reaction. The methods can include: forming a combustion synthesis solution by dissolving in water an oxidizer, a fuel, and at least one base-soluble, ammonium salt of niobium or rhenium in amounts that yield a stoichiometric burn when combusted; and heating the combustion synthesis solution to a temperature sufficient to substantially remove the water and to initiate a self-sustaining combustion reaction.
Type:
Grant
Filed:
October 17, 2017
Date of Patent:
March 2, 2021
Assignee:
Battelle Memorial Institute
Inventors:
John G. Frye, Kenneth Scott Weil, Curt A. Lavender, Jin Yong Kim
Abstract: A method for producing a metal film from an over 50% nickel alloy melts more than one ton of the alloy in a furnace, followed by VOD or VLF system treatment, then pouring off to form a pre-product, followed by re-melting by VAR and/or ESU. The pre-product is annealed 1-300 hours between 800 and 1350° C. under air or protection gas, then hot-formed between 1300 and 600° C., such that the pre-product then has 1-100 mm thickness after the forming and is not recrystallized, recovered, and/or (dynamically) recrystallized having a grain size below 300 ?m. The pre-product is pickled, then cold-formed to produce a film having 10-600 ?m end thickness and a deformation ratio greater than 90%. The film is cut into 5-300 mm strips, annealed 1 second to 5 hours under protection gas between 600 and 1200° C. in a continuous furnace, then recrystallized to have a high cubic texture proportion.
Type:
Grant
Filed:
June 6, 2014
Date of Patent:
February 16, 2021
Assignee:
VDM Metals International GmbH
Inventors:
Nicole De Boer, Stefan Gilges, Heike Hattendorf, Andreas Heckmann
Abstract: An additive manufacturing process includes simultaneously constructing a component and a non-contacting thermal support for the component. The non-contacting thermal support includes a three dimensional negative of the component. The non-contacting thermal support transfers heat from the component into a heat sink.
Type:
Grant
Filed:
February 2, 2015
Date of Patent:
February 9, 2021
Assignee:
Raytheon Technologies Corporation
Inventors:
Adam Z. Doherty, Christopher F. O'Neill, John P. Rizzo, Jr.
Abstract: Provided is a TiCx—(Ti—Mo) sliding material having a binder phase made of a Ti—Mo alloy, and a hard phase containing TiCx, wherein the TiCx—(Ti—Mo) sliding material satisfies all the following conditions: (1) a total area of the binder phase and the hard phase is 90% or more of an area of a field of view; (2) a total area of the binder phase is 15% or more and 20% or less of the area of the field of view; (3) in the binder phase, a total area of the binder phase having a diameter equivalent to 10 ?m or more and 50 ?m or less; (4) in the binder phase, a total area of the binder phase having a diameter equivalent to less than 10 ?m; and (5) a Mo concentration in the binder phase is 25 wt % or more and 35 wt % or less.
Abstract: The disclosure provides a method of making an iron matrix composite. A Fe—Ni—P composite powder having a particle size of one to two micrometers and a Fe—N powder having a particle size of 100 to 250 nanometers are used as the raw material. The size and axial displacement of pressing heads of a graphite mold are controlled to realize the control of the porosity of porous iron. The composite produced comprises two surface layers of a Fe—Ni—P alloy and an intermediate layer of porous iron having a porosity of 14 to 39%. The method enables a reduced weight of the Fe—Ni—P alloy and enables shock absorption and damping properties to be imparted to the composite. In addition, an optional subsequent deep cryogenic treatment allows the Fe—Ni—P alloy to be subjected to phase transition from a metastable gamma-phase to an alpha-phase, thereby substantially improving the hardness and strength thereof.
Abstract: A method for manufacturing a quasicrystal and alumina mixture particles reinforced magnesium matrix composite, includes manufacturing a quasicrystal and alumina mixture particles reinforcement phase, including preparing raw materials for the quasicrystal and alumina mixture particles reinforcement phase including a pure magnesium ingot, a pure zinc ingot, a magnesium-yttrium alloy in which the content of yttrium is 25% by weight, and nanometer alumina particles, the elements having the following proportion by weight 40 parts of magnesium, 50-60 parts of zinc, 5-10 parts of yttrium and 8-20 parts of nanometer alumina particles of which the diameter is 20-30 nm, pretreating the metal raw materials, cutting the pure magnesium ingot, the pure zinc ingot and the magnesium-yttrium alloy into blocks, removing oxides attached on the surface of each metal block, placing the blocks into a resistance furnace to preheat at 180° C. to 200° C., and filtering out the absolute ethyl alcohol after standing, and drying.
Type:
Grant
Filed:
September 25, 2018
Date of Patent:
November 24, 2020
Assignee:
NORTH UNIVERSITY OF CHINA
Inventors:
Zhao Yuhong, Hou Hua, Jin Yuchun, Wu Jinke, Yang Ling
Abstract: An assembly method for assembling a first element to a second element by pressureless metal sintering, the method having a preparation step during which a sintering material is arranged at a bond interface of the elements, a pre-sintering step during which the assembly is heated for a first duration that is longer than five minutes at a first temperature that is higher than 200° C. and strictly lower than or equal to the temperature for activating diffusion at the grain boundaries, and a densification step during which the assembly is heated for a second duration at a second temperature that is higher than or equal to the temperature for activating diffusion at the grain boundaries.
Type:
Grant
Filed:
September 15, 2016
Date of Patent:
November 10, 2020
Assignee:
SAFRAN ELECTRONICS & DEFENSE
Inventors:
Thomas Geoffroy, Jean-Christophe Riou, Eric Bailly
Abstract: Provided is a ductile stainless steel pipe made of stainless steel having an austenite type matrix structure and containing a copper component. The ductile stainless steel pipe has a delta ferrite matrix structure of about 1% or less on the basis of a grain area. The ductile stainless steel pipe includes a steel pipe having a set outer diameter to carry a refrigerant of an air conditioner. R410a is used as the refrigerant, and the ductile stainless steel pipe has a minimum thickness determined based on a saturated pressure of the refrigerant.
Abstract: Provided are high-strength steel having superior brittle crack arrestability and a production method therefor. The structural ultra-thick steel comprises 0.05-0.1 wt % of C, 0.9-1.5 wt % of Mn, 0.8-1.5 wt % of Ni, 0.005-0.1 wt % of Nb, 0.005-0.1 wt % of Ti, 0.1-0.6 wt % of Cu, 0.1-0.4 wt % of Si, at most 100 ppm of P, and at most 40 ppm of S with the remainder being Fe and other inevitable impurities, has microstructures including one structure selected from the group consisting of a single-phase structure of ferrite, a single-phase structure of bainite, a complex-phase structure of ferrite and bainite, a complex-phase structure of ferrite and pearlite, and a complex-phase structure of ferrite, bainite, and pearlite, and has a thickness of at least 50 mm. The high-strength steel has high yield strength and superior brittle crack arrestability.
Abstract: A three-dimensional shaped article production method for producing a three-dimensional shaped article by stacking layers to form a stacked body includes a first layer formation step of forming a first layer on a support by supplying a first composition containing first particles and a binder, a second layer formation step of forming a second layer composed of one layer or a plurality of layers on the first layer by supplying a second composition containing second particles and a binder, and a separation step of separating the second layer from the support through the first layer, wherein after the separation step, a sintering step of sintering the second layer is performed.
Abstract: Provided is a Co—Ni-based alloy in which a crystal is easily controlled, a method of controlling a crystal of a Co—Ni-based alloy, a method of producing a Co—Ni-based alloy, and a Co—Ni-based alloy having controlled crystallinity. The Co—Ni-based alloy includes Co, Ni, Cr, and Mo, in which the Co—Ni-based alloy has a crystal texture in which a Goss orientation is a main orientation. The Co—Ni-based alloy preferably has a composition including, in terms of mass ratio: 28 to 42% of Co, 10 to 27% of Cr, 3 to 12% of Mo, 15 to 40% of Ni, 0.1 to 1% of Ti, 1.5% or less of Mn, 0.1 to 26% of Fe, 0.1% or less of C, and an inevitable impurity; and at least one kind selected from the group consisting of 3% or less of Nb, 5% or less of W, 0.5% or less of Al, 0.1% or less of Zr, and 0.01% or less of B.
Type:
Grant
Filed:
December 11, 2015
Date of Patent:
October 20, 2020
Assignees:
SEIKO INSTRUMENTS INC., TOHOKU UNIVERSITY
Abstract: Aspects disclosed herein relate to methods for producing nanostructured metal catalysts that can be used in various alternative fuel applications.
Abstract: A hard metal composition of material comprised of, in weight percent, an alloy of from 6-15% of cobalt content; a molybdenum content of from 5-15% of the cobalt content and a chromium carbide content of from 0-15% of the cobalt content and the balance of tungsten carbide.
Type:
Grant
Filed:
December 17, 2014
Date of Patent:
September 22, 2020
Assignee:
HYPERION MATERIALS AND TECHNOLOGIES (SWEDEN) AB
Abstract: A copper alloy disclosed in the present description has a basic alloy composition represented by Cu100-(x+y)SnxMny (where 8?x?16 and 2?y?10 are satisfied), in which a main phase is a ?CuSn phase with Mn dissolved therein, and the ?CuSn phase undergoes martensitic transformation when heat-treated or worked.
Type:
Grant
Filed:
September 20, 2018
Date of Patent:
September 15, 2020
Assignees:
NGK Insulators, Ltd., National University Corporation Yokohama Natinal University
Abstract: A branch is produced by means of an additive 3D production process for producing a metal part, which comprises at least two parts, namely a support section and a functional section. The metal part is a single-pieced part, in which the support section and the functional section are seamlessly interconnected by means of corresponding connecting webs. After the material is applied, the connecting webs are removed.
Abstract: Provided is (i) a hot-dip Al-based alloy-coated steel sheet which includes a coated layer having a surface on which fine spangles are stably and sufficiently formed and which has a beautiful surface appearance due to the fine spangles thus formed on the surface of the coated layer, and (ii) a method of producing such a hot-dip Al-based alloy-coated steel sheet. The hot-dip Al-based alloy-coated steel sheet includes: a substrate steel sheet; and a hot-dip aluminum-based alloy coated layer which is formed on a surface of the substrate steel sheet and which contains boron at an average concentration of not less than 0.005 mass % and contains potassium at an average concentration of not less than 0.0004 mass %.
Abstract: A stack forming apparatus includes a nozzle device that includes a nozzle configured to supply powder to a target and to irradiate the target with an energy beam, and a supply device which selectively supplies the nozzle with a powdery forming material to form layers that form a formation, and a powdery support material to form a support layer which permits the layers formed by the forming material to be formed on the top surface thereof. The stack forming apparatus further includes an optical system which outputs the energy beam to the nozzle, and a controller which drives the nozzle and which is configured to control the supply amount of the forming material to be supplied to the nozzle and the supply amount of the support material and which stacks the layers formed by the forming material and the support layer on the target.
Abstract: A rotating machine component, particularly a gas turbine combustion component, having at least one part built from a porous material with a plurality of pores, wherein at least a subset of the plurality of pores is at least partly filled with a gas with a composition different from air and/or with a powder, wherein the porous material is a laser sintered or laser melted material in which void local regions form the plurality of pores. The component counter-acts vibrations. A rotating machine or gas turbine engine may have such a component.
Type:
Grant
Filed:
September 18, 2015
Date of Patent:
August 25, 2020
Assignee:
Siemens Aktiengesellschaft
Inventors:
Andreas Graichen, Jenny Larfeldt, Daniel Lörstad, Erik Munktell