Patents Examined by Weiping Zhu
  • Patent number: 11608540
    Abstract: A grain-oriented electrical steel sheet of an embodiment of the present invention comprises Si: 1.0% to 7.0% and Y: 0.005% to 0.5% by wt %, and the remainder comprising Fe and other inevitable impurities, and 10 pieces or less of inclusions comprising Y and having a diameter of 30 nm to 5 ?m per area of 1 mm2.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: March 21, 2023
    Assignee: POSCO CO., LTD
    Inventors: Chang Soo Park, Kyu-Seok Han, Hyung Don Joo, Jae Kyoum Kim, Woo-Sin Kim
  • Patent number: 11590614
    Abstract: A flux comprising an organic acid; a solvent; and polyoxyethylene behenyl alcohol having an average number of moles of ethylene oxide added of 7 to 40 mol.
    Type: Grant
    Filed: October 21, 2019
    Date of Patent: February 28, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Ayaka Shirakawa, Hiroshi Sugii, Atsumi Takahashi, Daisuke Maruko, Hiroyoshi Kawasaki, Masato Shiratori
  • Patent number: 11591675
    Abstract: Steel sheet low in cost and improved in fatigue characteristics without causing a drop in the cold formability, characterized in that it comprises an inner layer and a hard layer on one or both surfaces of the inner layer, a thickness of the hard layer is 20 ?m or more and 40% or less of the thickness of the steel sheet, an average micro-Vickers hardness of the hard layer is 240 HV or more and less than 400 HV, an amount of C of the hard layer is 0.4 mass % or less, an amount of N is 0.02 mass % or less, a variation of hardness measured by a nanoindenter at a depth of 10 from the surface of the hard layer is a standard deviation of 2.0 or less, an average micro-Vickers hardness of the inner layer is 80 HV or more and less than 400 HV, a volume rate of carbides contained in the inner layer is less than 2.00%, and the average micro-Vickers hardness of the hard layer is 1.05 times or more the average micro-Vickers hardness of the inner layer.
    Type: Grant
    Filed: February 20, 2018
    Date of Patent: February 28, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kengo Takeda, Riki Okamoto, Kazuo Hikida, Katsuya Nakano, Yuya Suzuki, Genki Abukawa
  • Patent number: 11578377
    Abstract: A grain-oriented electrical steel sheet having excellent iron loss property is produced from a steel slab containing, by mass %, C: 0.002-0.15%, Si: 2.5-6.0%, Mn: 0.01-0.80%, Al: 0.010-0.050% and N: 0.003-0.020%, when: a heating rate between 500-700° C. in decarburization annealing is not less than 80° C./s, a surface roughness Ra of a work roll in final cold rolling is 0.01-3.0 ?m, a total content of alkaline earth metals to MgO in annealing separator is 0-5 mass %, an average length L in rolling direction of passed crystal grains is not more than 25 mm, a ratio of crystal grains having a length in rolling direction of not more than 5 mm is 40-90%, and an existence ratio of alkaline earth metal sulfides having a size corresponding to circle of not less than 0.5 ?m in a cross section of forsterite film is not more than 0.2/?m per unit length in sheet width direction.
    Type: Grant
    Filed: May 10, 2018
    Date of Patent: February 14, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Ryuichi Suehiro, Makoto Watanabe, Toshito Takamiya
  • Patent number: 11571772
    Abstract: Provided is a flux that allows soldering to be performed without requiring a step of removing a Cu-OSP film even with a Cu-OSP processed substrate. This flux containing rosin, an organic acid, a benzimidazole-based compound, and a solvent is characterized in that 30% by mass or more and 70% by mass or less of the rosin, 1% by mass or more and 10% by mass or less of the organic acid, 0.2% by mass or more and 10% by mass or less of the benzimidazole-based compound, and 20% by mass or more and 60% by mass or less of the solvent, wherein the benzimidazole-based compound is composed of at least one of 2-alkylbenzimidazole and a salt of 2-alkylbenzimidazole hydrohalide.
    Type: Grant
    Filed: January 24, 2020
    Date of Patent: February 7, 2023
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Takahiro Nishizaki, Takashi Hagiwara, Hiroyoshi Kawasaki
  • Patent number: 11571770
    Abstract: Provided are a solder alloy which has excellent temperature cycle characteristics and in which yellowish discoloration is suppressed, excellent wettability is maintained, and an increase in viscosity of a solder paste over time can be suppressed, and a solder paste, a solder ball, and a solder joint in which the solder alloy is used. The solder alloy consists of, by mass %, 1.0% to 5.0% of Ag, 0.5% to 3.0% of Cu, 0.5% to 7.0% of Sb, 0.0040% to 0.025% of As, and a balance of Sn.
    Type: Grant
    Filed: May 15, 2020
    Date of Patent: February 7, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Yuji Kawamata
  • Patent number: 11569014
    Abstract: A dust core includes large particles having an average particle size of 8-15 ?m, medium particles having an average particle size of 1-5 ?m, and small particles having an average particle size of 300-900 nm when a cross section thereof is observed. An area ratio occupied by the large particles is 50% to 90%, an area ratio occupied by the medium particles is 0% to 30%, and an area ratio occupied by the small particles is 5% to 30%, when a total area ratio occupied by the large particles, the medium particles and the small particles is 100% in the cross section. Vickers hardness (Hv) of the large particles, the medium particles and the small particles is 150-600 respectively. The small particles are alloy powder containing Fe and at least Si or N. The dust core may be included in an inductor element.
    Type: Grant
    Filed: May 17, 2019
    Date of Patent: January 31, 2023
    Assignee: TDK CORPORATION
    Inventors: Hideharu Moro, Akihiro Harada, Masahito Koeda
  • Patent number: 11560603
    Abstract: Provided is a grain-oriented electrical steel sheet that has excellent magnetic properties and can be manufactured by secondary recrystallization orientation control using coil annealing with high productivity. A grain-oriented electrical steel sheet comprises a specific chemical composition, wherein an average value of a deviation angle (?2+?2)1/2 calculated from a deviation angle ? from ideal Goss orientation around an ND rotation axis and a deviation angle ? from ideal Goss orientation around a TD rotation axis is 5.0° or less, and an area ratio R? of crystal grains with ??0.50° is 20% or less.
    Type: Grant
    Filed: September 21, 2017
    Date of Patent: January 24, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Yasuyuki Hayakawa, Masanori Takenaka, Takeshi Imamura
  • Patent number: 11541458
    Abstract: A method for manufacturing small adaptive engines uses a battlefield repository having cloud services that is configured to enable additive manufacturing (AM) of engine parts and assemblies. The method also uses a compilation of recipes/signatures for building the engine parts and the assemblies using additive manufacturing (AM) processes and machine learning programs. An additive manufacturing system and an alloy powder suitable for performing the additive manufacturing (AM) processes can be provided. In addition, the engine parts can be built using the additive manufacturing (AM) system, the alloy powder, the battlefield repository and the compilation of recipes/signatures. A system for manufacturing small adaptive engines includes the battlefield repository, the compilation of recipes/signatures, a foundry system for providing the alloy powder and an additive manufacturing (AM) system configured to perform the additive manufacturing (AM) processes.
    Type: Grant
    Filed: June 5, 2020
    Date of Patent: January 3, 2023
    Assignee: MolyWorks Materials Corporation
    Inventors: Stephen Ziegenfuss, Christopher Paul Eonta, Andrew VanOs LaTour
  • Patent number: 11541485
    Abstract: A flux according to the present invention includes a phosphine oxide. It is thereby possible to provide a flux capable of improving solder wettability, a resin flux cored solder including the flux, and a solder paste including the flux.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: January 3, 2023
    Assignee: KOKI Company Limited
    Inventors: Kazuhiro Yukikata, Motohide Sasaki
  • Patent number: 11534870
    Abstract: According to this invention, provided is a metal particle that includes an intermetallic compound composed of Sn, Cu and Ni, in a basal phase that contains Sn and an Sn—Cu alloy, and at least parts of the Sn—Cu alloy and the intermetallic compound in the basal phase form an endotaxial joint.
    Type: Grant
    Filed: January 11, 2021
    Date of Patent: December 27, 2022
    Assignee: Napra Co., Ltd.
    Inventor: Shigenobu Sekine
  • Patent number: 11524369
    Abstract: A method of additive manufacture is disclosed. The method may include creating, by a 3D printer contained within an enclosure, a part having a weight greater than or equal to 2,000 kilograms. A gas management system may maintain gaseous oxygen within the enclosure atmospheric level. In some embodiments, a wheeled vehicle may transport the part from inside the enclosure, through an airlock, as the airlock operates to buffer between a gaseous environment within the enclosure and a gaseous environment outside the enclosure, and to a location exterior to both the enclosure and the airlock.
    Type: Grant
    Filed: October 21, 2020
    Date of Patent: December 13, 2022
    Assignee: Seurat Technologies, Inc.
    Inventors: James A. DeMuth, Erik Toomre, Francis L. Leard, Kourosh Kamshad, Heiner Fees, Eugene Berdichevsky
  • Patent number: 11525170
    Abstract: Recovery of rare earth elements (REEs) from electronic wastes is a promising approach. The existing methods for separation of REE from the secondary sources are not economically viable and scalable. A method and system for separation of rare earth metals from a plurality of secondary sources has been provided. The magnet is obtained from the secondary sources which is then crushed to a coarser size. The powder is then demagnetized by heating and roasted at high temperature to obtain the metal oxides. The metals oxides are then dissolved by acid leaching to obtain leach liquor. Iron is removed from leach liquor by precipitation and separated by filtration. The individual REE is then separated by liquid-liquid extraction. The conditions in liquid-liquid extraction are adjusted such that only desired REE is separated. The extracted REE is then stripped out by acid. The individual rare earth element is then precipitated and dried.
    Type: Grant
    Filed: February 25, 2020
    Date of Patent: December 13, 2022
    Assignee: TATA CONSULTANCY SERVICES LIMITED
    Inventors: Santosh Vasant Daware, Shally Gupta, Beena Rai
  • Patent number: 11517985
    Abstract: Provided is a solder composition including a flux, a solder alloy, and a silicone oil. The solder composition can have a kinematic viscosity at 25° C. of 5000 mm2/s or more and 200,000 mm2/s or less. The silicone oil can be at least one member selected from the group consisting of dimethyl silicone oil, methylphenyl silicone oil, methylhydrogen silicone oil, reactive silicone oil, and non-reactive silicone oil.
    Type: Grant
    Filed: July 11, 2017
    Date of Patent: December 6, 2022
    Assignee: KOKI COMPANY LIMITED
    Inventors: Noriyoshi Uchida, Duck-Soo Jang, Ju-Heung Kim, Ho-Won Seok
  • Patent number: 11511341
    Abstract: The present disclosure relates to a method of forming a component and at least one support structure joined to the component by additive layer manufacturing, wherein the support structure has a reduced density and/or increased porosity relative to the component. The method then comprises a subsequent heat treatment step at increased pressure on the component and support structure to separate the component and at least one support structure.
    Type: Grant
    Filed: September 27, 2019
    Date of Patent: November 29, 2022
    Assignee: ROLLS-ROYCE POWER ENGINEERING PLC
    Inventor: Thomas S Jones
  • Patent number: 11512381
    Abstract: The invention relates to a carbonitriding facility (IC) which includes: a heating chamber (CC), for heating at least one steel part (PA) to a first temperature, in the presence of a neutral gas and under a selected pressure; a first enriching chamber (CE1) for enriching the heated part with nitrogen, by nitriding same in ?-phase at a second temperature no higher than the first temperature; a second enriching chamber (CE2) for enriching the nitrogen-enriched part with carbon, by carburising same at a third temperature higher than the second temperature; a quench chamber (CT) for quenching the nitrogen- and carbon-enriched part under pressure; a transfer airlock (ST) communicating with the chambers and suitable for temporarily receiving the part in a controlled atmosphere; and transfer means (MT) for transfer-ring the part from one chamber to another chamber via the transfer airlock (ST).
    Type: Grant
    Filed: October 12, 2015
    Date of Patent: November 29, 2022
    Assignee: ECM TECHNOLOGIES SAS
    Inventors: Philippe Lapierre, Jerome Lardinois
  • Patent number: 11465202
    Abstract: A three-dimensional chiral nanostructure according to an embodiment of the present invention comprises: metal nanoparticles having a chiral structure: and a coating layer enclosing the metal nanoparticles. The metal nanoparticle is formed in a polyhedral structure having an R region and an S region in which atoms are arranged clockwise and counterclockwise, respectively, in the order of (111), (100), and (110) crystal faces on the basis of the chiral center, wherein at least a portion of the edges form a curve tilting and extending from the R or S region so that the metal nanoparticle has a chiral structure.
    Type: Grant
    Filed: April 1, 2019
    Date of Patent: October 11, 2022
    Assignee: SEOUL NATIONAL UNIVERSITY R&DB FOUNDATION
    Inventors: Ki-Tae Nam, Hye-Eun Lee, Hyo-Yong Ahn, Nam-Heon Cho
  • Patent number: 11459629
    Abstract: To improve and stabilize magnetic properties, a steel sheet is soaked in a temperature range of 1000° C. or more and 1120° C. or less for 200 sec or less and then soaked in a temperature range of 650° C. or more and 1000° C. or less for 200 sec or less in annealing before final cold rolling, and the amount of Al in precipitates after the annealing before the final cold rolling is limited to 50% or more of the total amount of Al contained in the steel slab.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: October 4, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Yasuyuki Hayakawa, Yuiko Ehashi, Masanori Takenaka
  • Patent number: 11446741
    Abstract: A method is disclosed for manufacturing a part via an additive manufacturing process. A solution is used which has a volatile component within which is suspended particles of a powdered material. The solution is heated until it at least one of begins boiling or is about to begin boiling. The heated solution is then deposited at least at one location on a substrate to help form a layer of the part. The volatile component then evaporates, leaving only the particles of powdered material. The particles are then heated to the melting point. The deposition and heating operations are repeated to successively form a plurality of layers for the part. The evaporation of the volatile component helps to cool the part.
    Type: Grant
    Filed: August 10, 2020
    Date of Patent: September 20, 2022
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: James A. Demuth, Andrew J. Bayramian, Bassem S. El-Dasher, Kevin J. Kramer
  • Patent number: 11446739
    Abstract: The invention relates to a manufacturing system and method for manufacturing a part. A negative powder forms a holder suitable to hold particles of a positive powder in proximity to one another. A connection scheme such as heating, the use of pressure and/or a binder, when employed, connects the particles to one another to form the part.
    Type: Grant
    Filed: January 23, 2020
    Date of Patent: September 20, 2022
    Assignee: GRID LOGIC INCORPORATED
    Inventors: Matthew J. Holcomb, Ira J. Holcomb, Jr.