Patents Examined by Weiping Zhu
  • Patent number: 11560603
    Abstract: Provided is a grain-oriented electrical steel sheet that has excellent magnetic properties and can be manufactured by secondary recrystallization orientation control using coil annealing with high productivity. A grain-oriented electrical steel sheet comprises a specific chemical composition, wherein an average value of a deviation angle (?2+?2)1/2 calculated from a deviation angle ? from ideal Goss orientation around an ND rotation axis and a deviation angle ? from ideal Goss orientation around a TD rotation axis is 5.0° or less, and an area ratio R? of crystal grains with ??0.50° is 20% or less.
    Type: Grant
    Filed: September 21, 2017
    Date of Patent: January 24, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Yasuyuki Hayakawa, Masanori Takenaka, Takeshi Imamura
  • Patent number: 11541485
    Abstract: A flux according to the present invention includes a phosphine oxide. It is thereby possible to provide a flux capable of improving solder wettability, a resin flux cored solder including the flux, and a solder paste including the flux.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: January 3, 2023
    Assignee: KOKI Company Limited
    Inventors: Kazuhiro Yukikata, Motohide Sasaki
  • Patent number: 11541458
    Abstract: A method for manufacturing small adaptive engines uses a battlefield repository having cloud services that is configured to enable additive manufacturing (AM) of engine parts and assemblies. The method also uses a compilation of recipes/signatures for building the engine parts and the assemblies using additive manufacturing (AM) processes and machine learning programs. An additive manufacturing system and an alloy powder suitable for performing the additive manufacturing (AM) processes can be provided. In addition, the engine parts can be built using the additive manufacturing (AM) system, the alloy powder, the battlefield repository and the compilation of recipes/signatures. A system for manufacturing small adaptive engines includes the battlefield repository, the compilation of recipes/signatures, a foundry system for providing the alloy powder and an additive manufacturing (AM) system configured to perform the additive manufacturing (AM) processes.
    Type: Grant
    Filed: June 5, 2020
    Date of Patent: January 3, 2023
    Assignee: MolyWorks Materials Corporation
    Inventors: Stephen Ziegenfuss, Christopher Paul Eonta, Andrew VanOs LaTour
  • Patent number: 11534870
    Abstract: According to this invention, provided is a metal particle that includes an intermetallic compound composed of Sn, Cu and Ni, in a basal phase that contains Sn and an Sn—Cu alloy, and at least parts of the Sn—Cu alloy and the intermetallic compound in the basal phase form an endotaxial joint.
    Type: Grant
    Filed: January 11, 2021
    Date of Patent: December 27, 2022
    Assignee: Napra Co., Ltd.
    Inventor: Shigenobu Sekine
  • Patent number: 11525170
    Abstract: Recovery of rare earth elements (REEs) from electronic wastes is a promising approach. The existing methods for separation of REE from the secondary sources are not economically viable and scalable. A method and system for separation of rare earth metals from a plurality of secondary sources has been provided. The magnet is obtained from the secondary sources which is then crushed to a coarser size. The powder is then demagnetized by heating and roasted at high temperature to obtain the metal oxides. The metals oxides are then dissolved by acid leaching to obtain leach liquor. Iron is removed from leach liquor by precipitation and separated by filtration. The individual REE is then separated by liquid-liquid extraction. The conditions in liquid-liquid extraction are adjusted such that only desired REE is separated. The extracted REE is then stripped out by acid. The individual rare earth element is then precipitated and dried.
    Type: Grant
    Filed: February 25, 2020
    Date of Patent: December 13, 2022
    Assignee: TATA CONSULTANCY SERVICES LIMITED
    Inventors: Santosh Vasant Daware, Shally Gupta, Beena Rai
  • Patent number: 11524369
    Abstract: A method of additive manufacture is disclosed. The method may include creating, by a 3D printer contained within an enclosure, a part having a weight greater than or equal to 2,000 kilograms. A gas management system may maintain gaseous oxygen within the enclosure atmospheric level. In some embodiments, a wheeled vehicle may transport the part from inside the enclosure, through an airlock, as the airlock operates to buffer between a gaseous environment within the enclosure and a gaseous environment outside the enclosure, and to a location exterior to both the enclosure and the airlock.
    Type: Grant
    Filed: October 21, 2020
    Date of Patent: December 13, 2022
    Assignee: Seurat Technologies, Inc.
    Inventors: James A. DeMuth, Erik Toomre, Francis L. Leard, Kourosh Kamshad, Heiner Fees, Eugene Berdichevsky
  • Patent number: 11517985
    Abstract: Provided is a solder composition including a flux, a solder alloy, and a silicone oil. The solder composition can have a kinematic viscosity at 25° C. of 5000 mm2/s or more and 200,000 mm2/s or less. The silicone oil can be at least one member selected from the group consisting of dimethyl silicone oil, methylphenyl silicone oil, methylhydrogen silicone oil, reactive silicone oil, and non-reactive silicone oil.
    Type: Grant
    Filed: July 11, 2017
    Date of Patent: December 6, 2022
    Assignee: KOKI COMPANY LIMITED
    Inventors: Noriyoshi Uchida, Duck-Soo Jang, Ju-Heung Kim, Ho-Won Seok
  • Patent number: 11511341
    Abstract: The present disclosure relates to a method of forming a component and at least one support structure joined to the component by additive layer manufacturing, wherein the support structure has a reduced density and/or increased porosity relative to the component. The method then comprises a subsequent heat treatment step at increased pressure on the component and support structure to separate the component and at least one support structure.
    Type: Grant
    Filed: September 27, 2019
    Date of Patent: November 29, 2022
    Assignee: ROLLS-ROYCE POWER ENGINEERING PLC
    Inventor: Thomas S Jones
  • Patent number: 11512381
    Abstract: The invention relates to a carbonitriding facility (IC) which includes: a heating chamber (CC), for heating at least one steel part (PA) to a first temperature, in the presence of a neutral gas and under a selected pressure; a first enriching chamber (CE1) for enriching the heated part with nitrogen, by nitriding same in ?-phase at a second temperature no higher than the first temperature; a second enriching chamber (CE2) for enriching the nitrogen-enriched part with carbon, by carburising same at a third temperature higher than the second temperature; a quench chamber (CT) for quenching the nitrogen- and carbon-enriched part under pressure; a transfer airlock (ST) communicating with the chambers and suitable for temporarily receiving the part in a controlled atmosphere; and transfer means (MT) for transfer-ring the part from one chamber to another chamber via the transfer airlock (ST).
    Type: Grant
    Filed: October 12, 2015
    Date of Patent: November 29, 2022
    Assignee: ECM TECHNOLOGIES SAS
    Inventors: Philippe Lapierre, Jerome Lardinois
  • Patent number: 11465202
    Abstract: A three-dimensional chiral nanostructure according to an embodiment of the present invention comprises: metal nanoparticles having a chiral structure: and a coating layer enclosing the metal nanoparticles. The metal nanoparticle is formed in a polyhedral structure having an R region and an S region in which atoms are arranged clockwise and counterclockwise, respectively, in the order of (111), (100), and (110) crystal faces on the basis of the chiral center, wherein at least a portion of the edges form a curve tilting and extending from the R or S region so that the metal nanoparticle has a chiral structure.
    Type: Grant
    Filed: April 1, 2019
    Date of Patent: October 11, 2022
    Assignee: SEOUL NATIONAL UNIVERSITY R&DB FOUNDATION
    Inventors: Ki-Tae Nam, Hye-Eun Lee, Hyo-Yong Ahn, Nam-Heon Cho
  • Patent number: 11459629
    Abstract: To improve and stabilize magnetic properties, a steel sheet is soaked in a temperature range of 1000° C. or more and 1120° C. or less for 200 sec or less and then soaked in a temperature range of 650° C. or more and 1000° C. or less for 200 sec or less in annealing before final cold rolling, and the amount of Al in precipitates after the annealing before the final cold rolling is limited to 50% or more of the total amount of Al contained in the steel slab.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: October 4, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Yasuyuki Hayakawa, Yuiko Ehashi, Masanori Takenaka
  • Patent number: 11446739
    Abstract: The invention relates to a manufacturing system and method for manufacturing a part. A negative powder forms a holder suitable to hold particles of a positive powder in proximity to one another. A connection scheme such as heating, the use of pressure and/or a binder, when employed, connects the particles to one another to form the part.
    Type: Grant
    Filed: January 23, 2020
    Date of Patent: September 20, 2022
    Assignee: GRID LOGIC INCORPORATED
    Inventors: Matthew J. Holcomb, Ira J. Holcomb, Jr.
  • Patent number: 11446741
    Abstract: A method is disclosed for manufacturing a part via an additive manufacturing process. A solution is used which has a volatile component within which is suspended particles of a powdered material. The solution is heated until it at least one of begins boiling or is about to begin boiling. The heated solution is then deposited at least at one location on a substrate to help form a layer of the part. The volatile component then evaporates, leaving only the particles of powdered material. The particles are then heated to the melting point. The deposition and heating operations are repeated to successively form a plurality of layers for the part. The evaporation of the volatile component helps to cool the part.
    Type: Grant
    Filed: August 10, 2020
    Date of Patent: September 20, 2022
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: James A. Demuth, Andrew J. Bayramian, Bassem S. El-Dasher, Kevin J. Kramer
  • Patent number: 11440134
    Abstract: A component, which may be an automotive chassis structure, includes first and second sub-part main bodies. The first sub-part main body is formed of a first material, and the second sub-part main body is formed of a second material. The first material is a steel alloy, and the second material is aluminum or an aluminum alloy. A transition layer is attached to and contacts the first sub-part main body. The transition layer is formed of a third material, where the third material contains at least a majority of copper. A mixed layer is disposed between the transition layer and the second sub-part main body, and the mixed layer is formed of a mixture of the second material and the third material. A disclosed method includes forming the component by friction stir welding the transition layer to the second sub-part main body.
    Type: Grant
    Filed: June 21, 2019
    Date of Patent: September 13, 2022
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Huaxin Li, Dale A. Gerard, Adam G. Kotlarek
  • Patent number: 11440246
    Abstract: The present disclosure provides a methodology in which nanoparticle-coated microparticles are rapidly quality-checked for verification of surface functionalization of a commercial quantities of hierarchical powder. Some variations provide a method for inspecting surface-functionalized microparticles, comprising: selecting samples of hierarchical powders comprising microparticles and surface-coated nanoparticles; subjecting the hierarchical powders to a sample particle-size measurement; comparing the sample particle-size measurement to a baseline measurement; and determining the relative concentration of free nanoparticles, based on particle-size distributions. If the sample particle-size measurement is statistically equivalent to the baseline measurement, that is verification of complete surface functionalization.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: September 13, 2022
    Assignee: HRL Laboratories, LLC
    Inventors: Darby Laplant, John H. Martin, Jacob Hundley, Julie Miller, Zak Eckel
  • Patent number: 11434955
    Abstract: A method of making a powder metal bearing support insert includes filling a tool and die set with a powder metal. A compact is compacted from the powder metal using the tool and die set in which the compact includes a body having a pair of opposing ends on lateral sides thereof, a bearing-receiving surface positioned on a side of the body between the pair of opposing ends in which the bearing-receiving surface is for reception of a bearing therein, and a pair of holes extending through the body wherein each of the pair of holes are formed by sets of adjacent interdigitated slots having regions that abut one another to form a connected passageway therethrough that define the respective hole. The compact is sintered to form the powder metal bearing support insert. The powder metal bearing support insert may be cast into an engine component.
    Type: Grant
    Filed: August 26, 2020
    Date of Patent: September 6, 2022
    Assignee: GKN Sinter Metals, LLC
    Inventors: Gary R. Draxler, Joel H. Mandel
  • Patent number: 11426793
    Abstract: A method is provided to fabricate a high-power module. A non-touching needle is used to paste a slurry on a heat-dissipation substrate. The slurry comprises nano-silver particles and micron silver particles. The ratio of the two silver particles is 9:1˜1:1. The slurry is pasted on the substrate to be heated up to a temperature kept holding. An integrated chip (IC) is put above the substrate to form a combined piece. A hot presser processes thermocompression to the combined piece to form a thermal-interface-material (TIM) layer with the IC and the substrate. After heat treatment, the TIM contains more than 99 percent of pure silver with only a small amount of organic matter. No volatile organic compounds would be generated after a long term of use. No intermetallic compounds would be generated while the stability under high temperature is obtained. Consequently, embrittlement owing to procedure temperature is dismissed.
    Type: Grant
    Filed: December 3, 2018
    Date of Patent: August 30, 2022
    Assignee: National Cheng Kung University
    Inventors: In-Gann Chen, Hung-Cheng Chen, Chia-Ming Yang, Steve Lien-Chung Hsu, Chang-Shu Kuo
  • Patent number: 11425825
    Abstract: Provided is a flux for solder paste including an organic component as a main component, which is composed of a fatty acid and an aliphatic primary amine.
    Type: Grant
    Filed: August 2, 2017
    Date of Patent: August 23, 2022
    Assignee: KOKI Company Limited
    Inventors: Yuki Yamamoto, Satoshi Ootani, Mitsuyasu Furusawa
  • Patent number: 11420254
    Abstract: A 3D printer includes a build plate providing a surface on which an object is printed. Prior to printing, a sheet is fixed to the surface of the build plate. The sheet is composed of a material that adheres to a binder component of the feedstock used to print the object. During printing, the first layer of the printed object forms a bond with the sheet, which secures the location of the first layer and resists movement of the object during printing. Following printing and the object gaining sufficient rigidity, the object and sheet can be removed together from the printer. The sheet may then be peeled from the object, and the object can undergo debinding and/or sintering to create a finished object.
    Type: Grant
    Filed: July 11, 2019
    Date of Patent: August 23, 2022
    Assignee: Desktop Metal, Inc.
    Inventors: Tomek Brzezinski, Michael A. Gibson, Michael Kelly
  • Patent number: 11414722
    Abstract: A process for manufacturing a cold-rolled steel sheet with a strength of at least 1200 MPa and an elongation at break greater than 10%. A steel is provided having a microstructure comprising 65 to 90% bainite. A semifinished product is cast from the steel and heated to a temperature greater than 1150° C. The semifinished product is hot rolled to obtain a hot-rolled sheet; the coiled and pickled. Cold-rolling occurs with a reduction ratio of between 30 and 80% so as to obtain a cold-rolled sheet; and then reheating occurs at a rate Vc between 5 and 15° C./s up to a temperature T1 between Ac3 and Ac3+20° C. and held at said temperature T1 for a time t1 between 50 and 150 s. The sheet is cooled at a rate VR1 greater than 40° C./s but below 100° C./s down to a temperature T2 between (Ms?30° C. and Ms+30° C.). The sheet is maintained at temperature T2 for a time t2 between 150 and 350 s, and then cooled at a rate VR2 of less than 30° C./s down to an ambient temperature.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: August 16, 2022
    Assignee: ArcelorMittal
    Inventors: Javier Gil Otin, Antoine Moulin